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Application of imaging techniques to oral dosage forms. Examples of in-situ imaging. Paolo Avalle Merck Sharp & Dohme (UK)

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Application of imaging techniques to oral dosage forms.

Examples of in-situ imaging.Paolo Avalle

Merck Sharp & Dohme

(UK)

Introduction•

Direction of modern formulation efforts: –

improve the solubility of the drugs with effective formulation–

tune the drug release profile to meet the desired Pharmacokinetic criteria.

Focus of the talk:

use of imaging techniques as a characterization tool of drug-polymers system

Remit of imaging characterization techniques–

Provide surface and internal chemical imaging of the whole dosage form or of individual components on a macro-, micro-

or nanoscale.

Temporal and spatial mapping of the drug release from the tablet

matrix and obtaining novel mechanistic insights into the drug liberation phenomena.

Understanding the interplay between the underlying diffusion and

erosion mechanism of release and how these can be related to the solubility of the drug.

Agenda

•Mechanism of dissolution explored by imaging techniques

– NIR microscopy

– MRI

– Raman Microscopy

•Conclusions & Acknowledgements

•Backup slides–In situ NIR of high solubility drugs

•Chloropheniramine

maleate

•MK-2: Understanding Failure mode

–Optical microscopy: hydration of polymers.

NIR microscopy

Applications & Case studies:1. Distribution of API and excipients.

Formulation development: CR pellets–

Formulation troubleshooting CR pellets

2. In-situ NIR: Imaging the dissolution mechanism.–

Diffusion –

based systems (“high”

solubility)–

Erosion –based systems (low solubility)–

Failure mode of erosion based matrices

NIR spectroscopy•

High content imaging I achieved by rasterized

acquisition of spectra. •

A single spectrum is acquired at each location (pixel) using a moveable stage.

From the collection of location tagged spectra a map can be generated in various ways:

-

The integrated absorbance of a specific peak-

Intensity of a specific peak-

PCA-

PLS

pixel: 25 x 25 μm

1

2

3

4

1

2

3

4

pixel: 25 x 25 μm

1

2

3

4

1

2

3

4

GMS-900

PVP

Optical Image

PVP

Avicel Ethocel TEC

API Lactose

Reconstructed image with background suppression

Artifact.No coating present

in this part of the pelletcfr. Optical Image

GMS-900

PVP

Optical Image

PVP

Avicel Ethocel TEC

API Lactose

GMS-900

PVP

Optical Image

PVP

Avicel Ethocel TEC

API Lactose

Reconstructed image with background suppression

Artifact.No coating present

in this part of the pelletcfr. Optical Image

presented at UKICRS 2010

Distribution of API and excipients.

1. Distribution of API and excipients

1: Horizontal sample support made in-house. 2: Adhesive disc. 3: Microscope cover slip. 4: Glue. 5: Sample pellets. 6: Rotating tungsten carbide blade. 7: Vertical Axis of cutting: this ensures a flat surface 8: Horizontal movement of the blade.

• The distribution of different chemicals is represented in colour-coded intensity maps. • The maps of two chemicals can be compared in a pixel-to-pixel fashion to generate a correlation chart • Avicel

and API shows a positive correlation indicating potential co-location. • The association of APIand

Lactose is somewhat less evident.• API and PVP appear to be anti-correlated.

1. Distribution of API and excipients

presented at UKICRS 2010

Distribution of API and excipients: Co-localization

•Maps obtained by Least square fitting of the NIR spectra of the 7 pure components. •Maps were masked to remove the background spectra from the Least

square fitting of the Map. •Background of the image is showed in blue on the left side and in white on the Reconstructed image.•This maps isolated only 6 out of 7 components. TEC could not be

detected

Note1)

Negative-correlationbetween the spatial distributionof LACTOSE and API

2)

Positive-correlationbetween the spatial distribution of AVICEL and API

3)

Negative-correlationbut more noisy betweenGMS-900 and MK-1

1. Distribution of API and excipients

presented at UKICRS 2010

Distribution of API and excipients: Co-localization

Scatter plot• The intensity of Each pixel of the API map is used as X-coordinate.• The intensity of Each Pixel of the AVICEL map is used as Y-coordinate.• Two identical maps (for example API vs. API) would generate a

straight line with positive correlation. • The colour code of the points indicate their position on the map.• The position is indicated approximately by the colour key in the border of the graph. • White points are located at the centre of the original image.

Avicel

API

Two positively correlated clustersa)

White and Green, located in the centre of the picture indicates a degree of matching in the coating pixels intensities between the two maps.

b)

Yellow-red, located on the right side of the map indicate degree of matching intensities between the AVICEL and MK-0941 maps

a

b

Controlled Release pellets MK-1.

Spatial Co-location

presented at UKICRS 2010

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.0256

-0.020

-0.015

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-0.005

0.000

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0.015

0.0196

cm-1

A

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.0139

-0.012

-0.010

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-0.006

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cm-1

A

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.0108

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0.000

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cm-1

A

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.0256

-0.020

-0.015

-0.010

-0.005

0.000

0.005

0.010

0.015

0.0196

cm-1

A

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.180

-0.16

-0.14

-0.12

-0.10

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-0.06

-0.04

-0.02

0.00

0.02

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0.140

cm-1

A

6100.0 5800 5600 5400 5200 5000 4800 4600 4400 4200 4000 3800.0-0.0157

-0.014

-0.012

-0.010

-0.008

-0.006

-0.004

-0.002

0.000

0.002

0.004

0.006

0.008

0.010

0.012

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0.0156

cm-1

A

1. Distribution of API and excipients

Formulation troubleshooting CR pellets: PLS data representation

FITACTUAL

FITACTUAL

FITACTUAL

FITACTUAL

FITACTUAL

FITACTUAL

presented at UKICRS 2010

Scheme for tablet hydration.-

swelling. -

drug migration vs. dissolution -

polymer dissolution within a controlled release formulation.

The particle labelled ‘A’

indicates the drug. While it is commonly accepted that swelling is subsequent to permeation and hydration of the tablet the extent of those event and the extent of drug migration vs. dissolution is largely dependent on the solubility of the drug and the viscosity of the polymer. Together, these parameters modulate the release profile.

2. In-situ NIR: Imaging the dissolution mechanism

Basic Concepts

TABLETS:400 mg, 8 mm, flat-faced tablets containing 125 mg dose of a low solubility drug (MK-1), IN FLOW ANALYSIS:A bespoke tablet hydration cell enabled the acquisition of NIR data during the dissolution process.

RESULTSEXPERIMENT SET-UP

• Image Size: 3000 x 1000 µm• Pixel Size: 25 µm• Scan Time: ~ 18 min• Scan Frequency: Every 30 min

•Medium: Deionised Water•Temperature: 37°C•Flow Rate: 10 mL/min

2. In-situ NIR: Imaging the dissolution mechanism

The subsequent acquisition of spectral map and their processing Allow to follow the evolution of the API signal and the HPMC signals.

0’ 10’ 20’ 30’ 40’ 50’ 60’ 180’120’90’

dry

HPMC

API

2. In-situ NIR: Imaging the dissolution mechanism

European Journal of Pharmaceutical Sciences 43(5) 400-408

Diffusion based systems:

: comparing two diffusion-based formulation

Fast

Slow

Fast

Slow

Fast

Slow

The hydration profiles exhibited several trends: 1.

An apparent high intensity plateau, corresponding to a uniform distribution of HPMC (dry tablet core) 2.

A sloped region indicative of a decreasing drug/HPMC concentration across the pseudo-gel layer 3.

A plateau of low intensity arising from the bulk of the hydration medium.

Drug and HPMC profiles from the fast and slow formulations As the tablet was exposed to the hydration media, polymer relaxation occurred and the HPMC began to swell and hence the increment in the intensity profile became progressively sloped as a consequence.

2. In-situ NIR: Imaging the dissolution mechanismDiffusion based systems:

: comparing two diffusion-based formulation

European Journal of Pharmaceutical Sciences 43(5) 400-408

The erosion, swelling and API dissolution front for both formulation SLOW AND FAST with data modellingThe data were modelled using the equation first proposed by Peppas

and Sahlin

to describe solute

release from polymeric devices, where FP indicates the Front Position (either (i) the erosion front, (ii) the swelling front or (iii) the API front). FP is expressed in microns.

2. In-situ NIR: Imaging the dissolution mechanismDiffusion based systems:

: comparing two diffusion-based formulation

European Journal of Pharmaceutical Sciences 43(5) 400-408

mm tktkFP 221 +=

mm tktkFP 221 +=

• Image Size: 6000 x 2000 µm• Pixel Size: 25 µm• Scan Time: ~ 18 min• Scan Frequency: Every 30 min

•Medium: Deionised Water•Temperature: 37°C•Flow Rate: 10 mL/min

Component %

API (MK-1) 31.25

HPMC K4M 20.00

Avicel PH102 47.75

Magnesium Stearate

1.00

In-situ NIR: Imaging the dissolution mechanism

In-situ and in-flow imaging experiments

Erosion –based systems: Low solubility / non homogeneous formulation

European Journal of Pharmaceutical Sciences 43(5) 400-408

STEP by STEP processing roadmap

Black = experimental spectrum (PLS target) Blue = PLS Fit

Load *.fsm in Transmittance

Load *.fsm in Transmittance

Reload

*.fsm file

Load masked .fsm

in Absorbance

Process /

DerivativeProcess / PCA

“20 factors”

Review Targets

Reload

masked .fsm file

Process / LSQ Fit

Load Target

SpectraProcess / Subtract Average 7800-3800

Process / Range

7800-3800

Process / Derivative

Load Target

SpectraProcess / Subtract Average 7800-3800

Process / Range

7800-3800

Review LSQ Fit

Masking

PLS Fitting

API HPMC AVICEL

Since the fitting obtained from the PLS is very good the representation of API, HPMC, and AVICEL maps Is to be considered valid and accurate.

Process / PCA “10 factors”

Process / Mask

Process / PCA “20 factors”

and spatial masking “ALL”

In-situ NIR: Imaging the dissolution mechanism

Presented at UKPharmSCI

2011, paper in progress

API Maps from PLS30’ 60’ 90’ 120’ 150’ 180’ 210’ 240’

#1

#2

#3

30’ 60’ 90’ 120’ 150’ 180’ 210’ 240’HPMC Maps from PLS

In-situ NIR: Imaging the dissolution mechanism

• Undissolved

API is present up to 3 hours and seems to migrate in the gel Layer• Can we zoom in and follow closely the fate of API particles?

Erosion –based systems: Low

solubility / non homogeneous formulation

Presented at UKPharmSCI

2011, paper in progress

API depletion and hydration profiles from PLS API maps

selective enhancement

8 bit Blue ChannelconversionR3 240’

8 bitGrayscaleconversion R3 240’

R1

R2

R3

R1

R2

R3

API depletionHydration

In-situ NIR: Imaging the dissolution mechanism

Presented at UKPharmSCI

2011, paper in progress

Mechanism of release: Swelling and Erosion fronts.

Physical tablet boundary

PLS API mapR2 30’

PLS API mapR2 240’

Is it possible to further explore the NIR maps and gain a better

understanding at a more microscopic level of the mechanism of release?

Presented at UKPharmSCI

2011, paper in progress

R1 R2 R3

ZOOM-IN on EROSION AND DISSOLUTION FRONTS

Mechanism of release: Swelling and Erosion fronts. Source of error bars

Physical tablet boundary

R2 30’

EROSION FRONT

SWELLINGFRONT

Presented at UKPharmSCI

2011, paper in progress

API / HPMC

Spatial Co-location of API and HPMC• API and HPMC are clearly co-located •Their distribution is not mutually exclusive within the section sampled by NIR• co-location can be applied to the PLS images to create a superposition map of API and HPMC.•Thresholding

can be judiciously chosen to optimize the API particles separation contrast

PLS IMAGES

API

HPMC

http://rsbweb.nih.gov/ij/plugins/colocalization.html

Contrast enhancement of PLS API/HPMC intensity maps

Presented at UKPharmSCI

2011, paper in progress

This approach enables the editing of a sequence of images •

The gel layer region (dark green) show low API concentration, and progressive dissolution.

However larger aggregates of API (yellow) remains unchanged even

when fully “immersed”

in the gel Layer (240’).•

This colour band discrimination makes the images amenable to further analysis.

30’ 60’ 90’ 120’ 150’ 180’ 210’ 240’

GELerosion

swelling

Contrast enhancement of PLS API/HPMC intensity maps

Presented at UKPharmSCI

2011, paper in progress

1 1

NIR post PLS

NIR post PLS

API-HPMCcorrelation

API-HPMCcorrelation

2 2 2 2 2 2

API distribution time course

• From the correlation maps it is possible to further filter out

the signal of the pure APIgenerating a highly contrasted image that enable single particle

tracking.

• The comparison between the post-PLS (A), post Colocalization

(B) and thresholding

(C)shows that the signal of API distribution is retained throughout the processing.

The highly contrasted images enable the study of the evolution

of single API particle (or clusters of)

A AB BC C

1

30’ 60’ 90’ 120’ 150’ 180’ 210’

2

240’Two different particles are tracked (1) and (2)

2

Contrast enhancement of PLS API/HPMC intensity maps: Single particle tracking

Presented at UKPharmSCI

2011, paper in progress

30’ 60’ 90’ 120’

150’ 180’ 210’ 240’

Single particle tracking : Particle 1

Presented at UKPharmSCI

2011, paper in progress

30’ 60’ 90’ 120’

150’ 180’ 210’ 240’

1. Aggregation

2. Migration 3. Disintegration

Blue contour: indicated the particle frame at 120’

minutes chosen as reference. The aggregation process occurring in the first 90 minutes, seems

to have stopped and the migration process of the whole particle will dominate for the subsequent 90 minutes before significant erosion will takes place.

Single particle tracking : Particle 2

Presented at UKPharmSCI

2011, paper in progress

30’ 60’ 90’ 120’ 150’ 180’ 210’ 240’

0

5000

10000

15000

20000

25000

0 50 100 150 200 250 300

time (minutes)

ARE

A (p

x^2)

0

500

1000

1500

2000

2500

PER

IME

TER

(px)

area (px 2̂)perimeter (px)

Particle -1

dissolved

Particle -1 show a a dissolution behaviour, fragmentation is also visible.Blue line: initial particle outline. Red area: actual particle at each time point.

water

Single particle tracking : Particle 1

Presented at UKPharmSCI

2011, paper in progress

Ref. frame

Because of the complex aggregation and migration the perimeter is not a good descriptor of the time course as the area

0

10000

20000

30000

40000

50000

60000

70000

80000

0 50 100 150 200 250 300

Time (minuites)

Area

(pix

els)

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000AREA (px^2)perimeter (px)

aggregation migration disintegration

Reference frame

Perimeter

Cluster -2

2

240’30’

1. Aggregation 2. Migration3. Disintegration

water

Single particle tracking : Particle 2

Presented at UKPharmSCI

2011, paper in progress

•In-situ MRI-

Acquisition of MRI data during the dissolution,

-

Hyphenation of USP-IV dissolution with MRI.

Hyphenation of USP-IV dissolution with MRI.

NMR spectrometerPeristaltic

pump SGF

USP-IVFlow-through cell

x

yz

Imaging plane

FaSSIF

22.6 mm

Lescol®

XL tablet

In-situ MRI

0.0

0.2

0.4

0.6

0.8

1.0

0 5 10 15 20

Standard USP-IV experiment

In line UV measurement

UV

abs

orpt

ion

(a.u

.)

Time (h)

IN PRESS: Journal of Controlled Release

In-situ MRI

Fluvastatin

1

2

3

Fluvastatin

1

2

3

pKa1 = 4.27pKa2 = 13.98pKa3 = 14.96

Formulation composition- 84.24 mg Fluvastatin

Sodium, - 8.42 mg Potassium Bicarbonate, -

111.26 mg Avicel, 4.88 mg Povidone, -

16.25 mg HPC (Klucel

HXF),-

97.5 mg HPMC (K100 LV), -

2.44 mg MgSt, -

9.75 mg Opadry

Yellow (coating)

Hyphenation of USP-IV dissolution with MRI. LESCOL XL

IN PRESS: Journal of Controlled Release

In-situ MRI

Hyphenation of USP-IV dissolution with MRI. LESCOL XL

Water Maps

0

5

10

15

20

0 10 20 30 40 50

Dry core diameterGel layer thicknessTablet diameter

Radi

al th

ickn

ess

(mm

)Time (h)

0

5

10

15

20

0 10 20 30 40 50

Dry core diameterGel layer thicknessTablet diameter

Radi

al th

ickn

ess

(mm

)Time (h)

0 100%[H2 O]

IN PRESS: Journal of Controlled Release

In-situ MRI

Hyphenation of USP-IV dissolution with MRI. LESCOL XL

T2

relaxation mapsT2-relxation maps shown indicate a quite different behaviour:

-

The structural integrity of the tablet

remains intact, even after 42 hours.

-

This indicates that the gel erosion process is now slow and evenly distributed.

-

Collectively, figures 3 and 4 show that after 42 hours the gel matrix was highly hydrated and distributed.

IN PRESS: Journal of Controlled Release

(a) (b)

In-situ MRI

Hyphenation of USP-IV dissolution with MRI. LESCOL XL

19F Signals: Combining imaging with high resolution spectroscopy

IN PRESS: Journal of Controlled Release

Raman Microscopy

Applications & Case studies:

1. API polymorphic changes during dissolution

2. Analysis of enabled formulations

Background: API behaviour in water: 250 uL

cell

T=0h

T=4h

Raman MicroscopyAPI polymorphic changes during dissolution

-2

0

2

4

6

8

1

2

4

6

2

950 960 970 980 990 10000

2

4

6

8

3

Raman Shift (1/cm)950 960 970 980 990 1000

0

5

10

15

204

Tablet: 10mg dose Uncoated

Hydrated

Raman: API polymorphic changes during dissolution

Anhydrous

API polymorphic changes during dissolution

Multivariate Analysison mapped area post 4 h in water

Water ingress

Water ingress

Conclusions

Imaging: Seeing is believing.

Current and more complex formulation do require more sophisticated analysis techniques.

API dissolution need to be supported by more sophisticated test to ensure that the mechanism of drug dissolution is known and stable over time.

Acknowledgements & Credits

Rob Saklatvala

Brett Cooper

Sam Pygall

Agnieszka

Jamstreszka

Katryn

Bradley

Nick Gower

Jonathan Pritchard

Dr. Mick Mantle

Qilei

Zhang

Prof. Lynn Gladden

BACKUP

Optical Microscopy

Widely used!–

Paolo Colombo demonstrated the gel layer growth and the evidence of

Colin Melia

Swelling rate of: HPMC K4M, HPMC K100LV, PEO301, PEO1105

Correlation with in the physicochemical properties of the polymers.

Based on the approach of Gao

and Meury

and Paolo Colombo

(Colombo et al, 1999, Colombo et al, 1996, Li et al, 2005, Kiil

and Dam-Johansen, 2003, Gao

and Meury

et al. 1996)

Optical Microscopy

HPMC K4M HPMC K100LV PEO 301 PEO 1105

60’

120’

180’

0’

(Colombo et al, 1999) (Avalle, Pygall

Pritchard, Jamstrenzka

-

MSD, Unpublished)

Previous work findings:

1.

For a low solubility drug (MK-1) There is differing behaviour

with respect to drug release from CR matrices based on PEO and HPMC

2. The mechanism and the extent

of drug and polymer dissolution varies greatly upon the polymer used

•Evaluating the performance of poly(ethylene

oxide) (PEO), hydroxyethylcellulose

(HEC) and hydroxypropy

methylcellulose (HPMC) in erosion-based hydrophilic matrices for low solubility drugs –

(Pygall

et al.

in preparation)T im e (h o u rs )

0 5 1 0 1 5 2 0

% d

rug

rele

ase

0

1 0

2 0

3 0

4 0

5 0

P E O 1 1 0 5P E O 3 0 1H E C 2 5 0H P M C K 4 MH P M C K 1 0 0 L V

Drug release from matrices-

125 mg of compound (MK-1 )-40% polymer

USP apparatus II dissolution test at 100 rpm, 37±1°C. Mean values (n=3) ±

1SD

Optical Microscopy

original tablet boundary

Raw Image: Light intensity expressed as a gray scale 0-255 (black to white)

Numerical average: each column of pixel is averaged for each position. Each column give one point on the chart. A &B indicates swelling and erosion front positions

-10

10

30

50

70

90

110

-30-200-1000100200300400500

position (microns)

Nor

mal

ized

sig

nal i

nten

sity Physical tablet

boundary @ t0

Time course: The process is repeated for each time point.From this plot we can calculate the erosionand swelling front A & B

60’

0

20

40

60

80

100

120

-400-300-200-1000100200300400500600

Physical tablet boundary @ t0Erosion front

Swelling front

-300

-200

-100

0

100

200

300

400

500

600

0 50 100 150 200

time (minutes)

POSI

TIO

N

SWELLING FRONTEROSION FRONT

Physical tablet boundary @ t0

Physical tablet boundary @ t0

0’

149’

49.5’

(not all curves are displayed)

The movement of the front position can be plotted as function of time.

A

B

The fronts position are taken fromThe mean intensity of the 2 inflection points (A) and (B)

Optical Microscopy

PEO1105PEO301

HPMC K100LVHPMC K4M

HPMC K4M HPMC K100LVPEO301PEO1105

•The gel layer for each polymer matrix system clearly shows the development of different gel layer morphologies •With concomitant discrimination of swelling and erosion front profiles

•The PEO polymers expand rapidly and continue to expand over the next 2 hours.•The HPMC polymers expand then slows down after the first hour.•The larger particle size and lower compressibility of PEO leads to faster gel layer formation compared to HPMC with smaller particle sizes and higher compressibility. •The fast initial wetting and swelling of PEO implies that they are more hygroscopic than HPMC. This may be due to the hydrophobic methoxyl

group in HPMC, or to the lower compressibility index, allowing the polymer to hydrate faster.

Optical microscopy RESULTS

Optical microscopy: VALIDATION

IN SITU NIR OF HIGH SOLUBILITY DRUGS

Chloropheniramine

maleate

MK-2: Understanding Failure mode

Chloropheniramine

maleate

CHLOROPHENIRAMINE MALEATE vs ACETYL SALICYLIC ACIDDissolution of 6.4 mm Flat Disc Tablets into Water Using Baskets

0

20

40

60

80

100

120

0 5 10 15 20

Time (hrs)

% C

laim

Case 2: highly soluble drug in a non-homogeneous formulations

CHLOROPHENIRAMINEThe movement of HPMC gel fronts with time

-2000

-1500

-1000

-500

0

500

1000

1500

0 100 200 300 400

time (min)

front

pos

ition

(mic

rons

)

Erosion frontSwelling front

5.5 g/L solubility in waterFormulation:10% drug loading, 20% HPMC

2. In-situ NIR: Imaging the dissolution mechanism

Mapping chloropheniramine

maleate

0’

60’

4175μm

3250μm

PLS images for HPMC Water front movement

Erosion –based systems: High solubility / non homogeneous formulation

Mapping chloropheniramine

maleate

Time (minutes)

Posi

tion

(mic

rons

)

Posi

tion

(mic

rons

)

0

1000

2000

3000

4000

5000

6000

7000

0 10 20 30 40 50 60 70

0

50

100

150

200

250

300

350

Area

Perim.

-800

-700

-600

-500

-400

-300

-200

-100

0

0 10 20 30 40 50 60 70

WATER FRONT MOVEMENT AREA & PERIMETER DEPLETION

Time (minutes)

ARE

A

Peri

met

er

Frame 1

Frame 1

y = 0.1143x + 98.557R2 = 0.9951

0

20

40

60

80

100

120

-800 -600 -400 -200 0

water front movement

% o

f par

ticle

dep

lete

d (p

erim

eter

)

0

10'20'

30'40'50'

60'

PERIMETER & FRONT MOVEMENT

Erosion –based systems: High solubility / non homogeneous formulation

Understanding Failure Mode

0

10

20

30

40

50

60

70

80

90

100

110

0 2 4 6 8 10 12 14 16 18 20Time / hours

% L

abel

Cla

im

Understanding Failure modes

The problem

NON STRESSED●

STRESSED 1 week 40°C / 75% RH

MK-2 is an erosion based controlled release formulation, with a high load of a highly soluble, but slowly dissolving molecule.•

Hypothesis: given the high drug loading the shift in dissolution could be caused by changes in the API.

Failure mode of erosion based matrices

Understanding Failure modes

Approach: replace the API with another of similar properties and study the dissolution

0

10

20

30

40

50

60

70

80

90

100

110

0 2 4 6 8 10 12 14 16 18 20Time / hours

% L

abel

Cla

im

6 % K100M_ Niacin - Initial6 % K100M_ Niacin - 1 week at 40/75 open6 % K100M_Caffeine - 1 week at 40/75 open6 % K100M_Caffeine - Initial6 % K100M_Caffeine - 1 week at 50/75 open

MK-2 NON STRESSED

MK-1 STRESSED 1 w 40°C / 75% RH

Caffeine STRESSED 1 w40°C / 75% RH

Caffeine NON STRESSED

Caffeine 1 week at 50/75

Failure mode of erosion based matrices

The stressed formulation showed a much more rapid and deeper -initial-

erosion which is then followed by a long period in which the dissolution appear slower.

This is confirmed by both MK-2 release signal and water penetration signal

Understanding Failure modes

NIACIN SIGNAL

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

TABLET CORE

TABLET CORE

NIACIN SIGNAL

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

H2O

TABLET CORE

TABLET CORE

MK-2 signal: faster tablet erosion in stressed tablets

Failure mode of erosion based matrices

MK-2: Rate of Water penetrationfaster in stressed tablets

Physical tablet boundary

Understanding Failure modesFailure mode of erosion based matrices

Caffeine: Stressed vsUnstressed tablets

Caffeine was used as a control for MK-2 NIR in-situ work; data processing was applied as for Niacin-based formulation (MK2) And data showed no difference in API and

water penetration rates between stressed and unstressed

Understanding Failure modesFailure mode of erosion based matrices

-1-

Significant erosion for stressed Niacin formulations-2-

No gross changes in the position of dissolution and erosion fronts for Caffeine

Understanding Failure modesFailure mode of erosion based matrices

Conclusion (seeing is believing)

NON STRESSED MK-2 STRESSED MK-2

Time lapse photography: Schematics

Pharmaceutical Research, Vol. 17, No. 10, 2000

Sequential Layer model Siepman Peppas 2000

NON STRESSED MK-2 STRESSED MK-2

Time lapse photography: Schematics

Pharmaceutical Research, Vol. 17, No. 10, 2000

Sequential Layer model Siepman Peppas 2000

Failure mode of erosion based matrices