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Application Note
Application Note Description of the Starter Kit Application
Version 1.0.0
2 Description of the Starter Kit Application Application Note
Version 1.0.0
© 2016 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
Email: [email protected]
Online: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
Email: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
We wish to point out that the software and hardware terms, as well as the
trademarks of companies used and/or mentioned in the present document are
generally protected by trademark or patent.
Description of the Starter Kit Application Description 3 Application Note
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Information about This Documentation
Copyright
This documentation, including all figures and illustrations contained therein, is
subject to copyright protection. Any use of this documentation that infringes upon
the copyright provisions stipulated herein is prohibited. Reproduction, translation,
electronic and phototechnical filing/archiving (e.g., photocopying), as well as any
amendments require the written consent of WAGO Kontakttechnik GmbH & Co.
KG, Minden, Germany. Non-observance will entail the right of claims for
damages.
Number Notation Table 1: Number Notation
Number Code Example Comment
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100'
'0110.0100'
In quotation marks,
nibble separated by a period
Font Conventions Table 2: Font Conventions
Font Type Explanation
italic Names of paths and files are displayed in italics, e.g.:
C:\Programs\WAGO-I/O-CHECK
Menu Menu options are displayed in bold, e.g.,:
Save
> A “greater than” symbol between two names denotes the selection of
a menu option, e.g.:
File > New
Input Designation of input or optional fields are displayed in bold, e.g.:
Start of measurement range
“Value” Input or selection values are displayed in quotation marks, e.g.:
Enter the value “4mA” under Start of measurement range.
[Button] Button labels within the dialogs are bold and enclosed in square
brackets, e.g.:
[Input]
[Key] Key labels on the keyboard are displayed in bold and enclosed in
square brackets, e.g.:
[F5]
4 Description Description of the Starter Kit Application Application Note
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Symbols
DANGER
Warning against personal injury! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
Do not work on components while energized! Indicates a high-risk, imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Warning against personal injury! Indicates a moderate-risk, potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Warning against personal injury! Indicates a low-risk, potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
Warning: Damage to property! Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
ESD
Warning: Damage to property caused by electrostatic discharge (ESD)! Indicates a potentially hazardous situation which, if not avoided, may result in damage to property.
Note
Important note! Indicates a potential malfunction which will not result in damage to property, however, if not avoided.
Information
Additional Information Refers to additional information which is not an integral part of this documentation (e.g., the Internet).
Description of the Starter Kit Application Description 5 Application Note
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Legal Principles
Subject to Change WAGO Kontakttechnik GmbH & Co. KG reserves the right to make any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
granting patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
Personnel Qualification The use of the product described in this document is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the
appropriate current standards.
Moreover, the persons cited here must also be familiar with all of the products
cited in this document, along with the operating instructions. They must also be
capable of correctly predicting any hazards which may not arise until the products
are combined.
WAGO Kontakttechnik GmbH & Co. KG assumes no liability resulting from
improper action and damage to WAGO products and third-party products due to
non-observance of the information contained in this document.
Limitation of Liability This documentation describes the use of various hardware and software
components in specific example applications. The components may represent
products or parts of products from different manufacturers. The respective
operating instructions from the manufacturers apply exclusively with regard to
intended and safe use of the products. The manufacturers of the respective
products are solely responsible for the contents of these instructions.
The sample applications described in this documentation represent concepts, that
is, technically feasible applications. Whether these concepts can actually be
implemented depends on various guidelines. For example, different versions of
the hardware or software components can require different handling than that
described here. Therefore, the descriptions contained in this documentation do not
form the basis for assertion of a certain product characteristic.
Responsibility for safe use of a specific software or hardware configuration lies
with the party that produces or operates the configuration. This also applies when
one of the concepts described in this document was used for implementation of
the configuration.
WAGO Kontakttechnik GmbH & Co. KG assumes no liability for the realization
of these concepts.
6 Description Description of the Starter Kit Application Application Note
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Table of Contents
Table of Contents .............................................................................................6
1 Description ..............................................................................................7
2 Material Used ..........................................................................................7
2.1 Devices ...................................................................................................... 7
2.2 Tools .......................................................................................................... 7
3 Setup ......................................................................................................8
4 Example Project ......................................................................................9
4.1 Overview ................................................................................................... 9
4.2 Open Project.............................................................................................. 9
4.3 Device Structure View ............................................................................. 10
4.4 Program Structure View .......................................................................... 11
4.5 Starter Kit Project Elements .................................................................... 13
4.5.1 “Program” Folder................................................................................ 14
4.5.2 “Visu” Folder ....................................................................................... 19
4.5.3 Task Configuration .............................................................................. 22
4.6 Activating a Project ................................................................................. 22
4.6.1 Transferring the Project ..................................................................... 23
4.6.2 Starting the Program .......................................................................... 24
4.6.3 Creating a Boot Project ...................................................................... 25
4.7 Visualization ............................................................................................ 27
4.7.1 Opening Visualization in e!COCKPIT ................................................... 27
4.7.2 Opening WebVisu in an Internet Browser.......................................... 29
4.7.3 Operating the Visualization ................................................................ 30
4.8 Data Plotter ............................................................................................. 34
5 List of Figures ........................................................................................ 37
Description of the Starter Kit Application Description 7 Application Note
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1 Description
This application note describes the e!COCKPIT application included with the e!COCKPIT starter kit. In addition, operation of the visualization and WAGO Data Plotter is explained.
2 Material Used
2.1 Devices
Supplier Quantity Designation Item No.
WAGO 1 PFC100 ETHERNET ECO Controller 750-8100
WAGO 1 Supply module 24 VDC 750-602
WAGO 1 2-channel digital input module 750-400
WAGO 1 2-channel digital output module 750-501
WAGO 1 End module 750-600
*This version was used when the instructions for use were created.
2.2 Tools
Designation Item No. Version*
e!COCKPIT 2759-101/1110-XXXX v1.2.0
Web browser No WAGO product No information available
*This version was used when the instructions for use were created.
8 Setup Description of the Starter Kit Application Application Note
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3 Setup
Figure 1: Node Configuration
Description of the Starter Kit Application Example Project 9 Application Note
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4 Example Project
This section describes the e!COCKPIT Starter Kit example project. For detailed instructions on creating your own e!COCKPIT project, download the “e!COCKPIT Quick Start Guide” at http://www.wago.com.
4.1 Overview
The example program depicts the node configuration in the WebVisu with digital inputs and outputs from the e!COCKPIT Starter Kit. The digital outputs can be toggled from the WebVisu.
As an example application, a water tank was created in which the water level can be changed via the digital inputs. Digital output 1 or 2 is toggled at the maximum or minimum water level.
The water level history and digital input activations are recorded by the integrated data logger. The history is graphically displayed via the WAGO Data Plotter that can be called up via the WebVisu.
By clicking the clock in the WebVisu, the user can toggle between analog and digital views.
The user can choose between German and English in both the WebVisu and in the Data Plotter.
4.2 Open Project
1. Launch e!COCKPIT: Start > All Programs > WAGO Software > e!COCKPIT > e!COCKPIT.
2. After launching e!COCKPIT, select the [Browse] menu item.
3. Click [Computer] and then [Browse] to open the “eCOCKPIT_Starterkit.ecp” e!COCKPIT project from the drop directory.
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4.3 Device Structure View
After opening the project, the Device Structure appears with the “Network/Devices” tab.
Figure 2: Device Structure View
On the left side (1) of the window, you see your controller with available modules.
In the middle (2) of the window, you find your node configuration in one of the boxes.
You can click on your controller on both the left side or in the middle of the window, for example, to change the settings.
On the right side (3) of the window is your product catalog. You can change your controller settings via the tab at the bottom.
If you want to change the IP address of your target controller, for example, right-click on the controller on the left side (1) or in the middle (2) of the window and select “Settings”.
Figure 3: Controller Context Menu
2 3 1
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The following view appears on the right side (3) of the window:
Figure 4: Controller Settings
Enter the IP address selected on your controller, so that you can move the project there later.
4.4 Program Structure View
Click the “Programming” icon to switch from the Device Structure to the Program Structure.
Figure 5: Button to Switch to the Program Structure
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The following view appears:
Figure 6: Program Structure Overview
The button to edit the project is at the top (1) of the window.
You can see the program structure on the left side (2) of the window. The application for your controller is displayed as a parent level. Below that you find all elements for your programming. You can import multiple controllers in one comprehensive project and view the respective programs in the e!COCKPIT project.
Open the editing environment on the right side (3) of the window by clicking the program element. You can edit the source text, for example, at this point.
3 2
1
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4.5 Starter Kit Project Elements
The following program elements are shown on the left side of the window shown in Figure 6.
Figure 7: Program Elements
The “Program” folder contains the main program and all subprograms.
The main visualization page and all subpages are contained in the “Visu” folder. The Visualization Manager is also located there.
“GVL” is the global variable list, in which global parameters for the program are declared.
Figure 8: Global Variables
Click “Library Manager” to open the management environment for your libraries. You can see the attached libraries and attach additional libraries, if necessary.
The task invocations for the program are managed in the “Task Configuration”.
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4.5.1 “Program” Folder
The “Program” folder contains the following elements:
Figure 9: Programs
“PRG_Main” is the main program from which all subprograms are called. To easily understand the program, just view this program.
The “internal” folder contains all subprograms that are written in the “Structured Text” language for the most part. To understand these subprograms, advanced programming skills are recommended.
Description of the Starter Kit Application Example Project 15 Application Note
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4.5.1.1 PRG_Main
The main program is written in the “Function Block Diagram” language (FBD) and contains 4 networks.
Figure 10: Programing the PRG_Main
Network 1 calls up the “PRG_Clock” subprogram responsible for displaying the clock in the WebVisu. The date and time are output as a string. The angles calculated for the hour, minute and second hands are available as outputs.
Figure 11: “PRG_Clock” Call
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Network 2 calls up the “PRG_Water_Tank” program responsible for calculating and displaying the “Water Tank” example application. After conversion to the “REAL” data type, the water level in percent is written to an array to which the data logger has access. The digital inputs of the 750-400 module were connected as inputs to allow control of filling and emptying the tank.
Figure 12: “PRG_Water_Tank” Call
Networks 3 and 4 also write the status of both digital inputs to the array for the data logger. Thereby, it is possible to display the switched status of the digital inputs graphically from the water level history. Find out more in Section 4.8.
Figure 13: Writing the Status of the Digital Inputs
4.5.1.2 Subprograms
The subprograms in the “internal” folder are called up in the “PRG_Main” program.
“PRG_Clock”: The time set in the controller is queried in this program and processed for display in the visualization. This primarily concerns the analog representation because the angle of the hand from the digital time must be derived.
“PRG_Datalogger” is used to record the water level values. The “Datalogger_Init” action is used to set necessary configurations, e.g., activation and naming of the first three channels.
Figure 14: “Datalogger_Init” Action
Description of the Starter Kit Application Example Project 17 Application Note
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The content of the action is only performed on initial startup. For the data logger, the “FbDatalogger” module is called up from the “WagoAppDatalogger” library and executed cyclically.
Figure 15: “FbDatalogger” Module
“PRG_Water_Tank” is the most comprehensive program. It is divided into three actions to more clearly structure the programming.
Figures 16: Actions of the “PRG_Water_Tank” Program
o The “Water_Flow” action is used to calculate the rotation of the valves in the visualization when opening and closing the water inlet or outlet.
Figure 17: Valve Rotation
The rise and fall of the water level is also calculated with open valves.
o The “Water_Level” action monitors the water level for the minimum and maximum values. If one of the values is reached, the assigned digital output is switched.
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o The “Wave” action calculates the wave motion of the liquid in the tank shown in the visualization. This shows a natural agitation of the liquid and was implemented with the help of the “Bezier curve” visualization element. The coordinates of the Bezier curve are calculated and constantly adjusted. There appears to be a constant wave motion. The visualization can display this effect dynamically.
Figure 18: Wave Motion
Description of the Starter Kit Application Example Project 19 Application Note
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4.5.2 “Visu” Folder
The “Visu” folder contains the following elements:
Figure 19: Visualization Pages
“Visualization” is the main visualization page that appears when opening the WebVisu.
The following visualization pages are called up as subpages on the start page:
o “Clock_analog” displays the analog clock.
Figure 20: Analog Clock
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o “Clock_digital” displays the digital clock.
Figure 21: Digital Clock
o “PFC100ECO” graphically displays the node configuration.
Figure 22: Graphic Representation of the Node Structure in the Visualization
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o “Example_Water_Level” graphically displays the “Water Tank” example application.
Figure 23: Graphic Representation of the Example Application
o “Waterdrop” is a detail of the “Example_Water_Level” visualization and is not described further.
The “Images” folder contains all images used on the visualization pages.
Figure 24: Visualization Images
The “Visualization Manager” can be used to make all settings that affect the Visualization and WebVisu.
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4.5.3 Task Configuration
Various tasks are created in the Task Configuration that the main program, main visualization and data logger call up.
Figure 25: Tasks
The tasks have to be created because the programming elements are processed at different cycle times.
Priority Task Program Cycle time
10 PLC_TASK PRG_Main 10 ms
14 Datalogger_Task PRG_Datalogger 50 ms
15 VISU_TASK VisuElems.Visu_Prg 100 ms
4.6 Activating a Project
The following section provides a step-by-step description of how to load the “eCOCKPIT_Starterkit.ecp” project on your fieldbus controller, how to start program execution and how to create a boot project.
Note
Important note! Before transferring the Starter Kit application, please insert an empty microSD card (FAT32 formatted) in the microSD card slot of the controller intended for this purpose. Otherwise, the data logger will not operate properly.
Description of the Starter Kit Application Example Project 23 Application Note
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4.6.1 Transferring the Project
To transfer the project to the fieldbus controller, you must select the application to be transferred (1). It is possible in e!COCKPIT to select multiple applications in one e!COCKPIT project. Thus, you have to choose which application to transfer. The bold font indicates if the application has been selected.
1. Select the “Program” tab (2).
Figure 26: Selecting the Application to Transfer
2. Click the [Connect] button in the menu bar.
Figure 27: Menu Bar: Connect
1
2
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3. Click [Yes] to confirm.
Figure 28: Prompt Whether to Transfer the Application
4. If the application is successfully transferred, the following buttons appear in the menu bar:
Figure 29: Menu Bar: Disconnect
The “Connect” button has changed into a [Disconnect] button. This indicates that e!COCKPIT is connected to your fieldbus controller.
4.6.2 Starting the Program
1. If not already done, move the operating mode switch on the fieldbus controller to the “RUN” position.
Figure 30: Operating Mode Switch in RUN Position
Description of the Starter Kit Application Example Project 25 Application Note
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2. Click the [Start] button in the menu bar to launch the application.
Figure 31: Menu Bar: Start
4.6.3 Creating a Boot Project
If you create a “boot project”, the application automatically launches after restarting the fieldbus controller. If no “boot project” is created, the application is only temporary on the fieldbus controller and is only available until the next time the power supply is disconnected.
To transfer a “boot project” to the fieldbus controller, click the [Boot Application Download] button in the menu bar.
Figure 32: Menu Bar: Boot Application Download
If you want to automatically transfer a boot project when any change is made in the future or you want to be reminded to create a boot project, proceed as follows:
1. Right-click your application and click [Settings] to open the application settings.
Figure 33: Application [Settings] Button
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2. The following window opens. Click the “Boot Application” tab.
Figure 34: Boot Application Settings
To automatically create a boot project with each download, mark the “Create boat application implicitly when downloading” checkbox.
To automatically create a boot project with each online change, mark the “Create boat application implicitly with online change” checkbox.
To be reminded to create a boot application when closing the project, mark the “Remember boot application when closing the project”.
Description of the Starter Kit Application Example Project 27 Application Note
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4.7 Visualization
A requirement for the next step is that your application has been transferred to the fieldbus controller and started.
Two options are available for visualization operation:
You can operate the visualization from e!COCKPIT directly.
You can call up and operate the WebVisu in an Internet browser.
The function and presentation are identical for both options.
4.7.1 Opening Visualization in e!COCKPIT
Open the “Visualization” in the “Visu” folder on the left side of e!COCKPIT.
Figure 35: Main Visualization Page: Open “Visualization”
Note
Important note! The Starter Kit application is intended to operate the visualization on the “Visualization” page exclusively. Do not operate the visualization from the subpages in this project.
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Figure 36: Visualization Display in e!COCKPIT
Description of the Starter Kit Application Example Project 29 Application Note
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4.7.2 Opening WebVisu in an Internet Browser
Enter the following address in the address line of your Internet browser:
Figure 37: WebVisu Call in an Internet Browser
http://192.168.1.100/webvisu/webvisu.htm
Note
Important note! The IP address depends on the IP address configured in the fieldbus controller and may vary based on your configuration.
The following page is displayed:
Figure 38: WebVisu Call in an Internet Browser
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4.7.3 Operating the Visualization
You recognize the available Visualization buttons by holding mouse pointer over the button. A hint appears that explains the function of the button.
Figure 39: Button Function Hint
You can also view details about the open visualization page by clicking the Help icon.
Figure 40: Help Icon in the Visualization
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The Visualization appears in English by default. You can switch between German and English by clicking the country flags at the top right of the window.
Figure 41: Language Interface in the Visualization
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Click the clock to switch the current time from analog to digital and vice versa.
Note
Important note! If incorrect, set the time in the “Web-based Management” of the fieldbus controller. Learn more in the fieldbus controller manual.
Figure 42: Clock in the Visualization
Description of the Starter Kit Application Example Project 33 Application Note
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Click the WAGO logo or the “WE INNOVATE” claim to return to the Starter Kit website where you find all available downloads for the WAGO Starter Kit.
Note
Important note! Internet access on your PC is required to view the website. The controller does not have to be connected to the Internet. In addition, this function is only available when using the WebVisu. When using the Visualization in e!COCKPIT, routing does not work.
Figure 43: Web Link in the Visualization
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4.8 Data Plotter
A data plotter is integrated in your Starter Kit. This is a web-based application that is executed on the controller independent of the programmed e!COCKPIT application.
Note
Important note! This section describes using the data plotter tailored to the Starter Kit exclusively. Detailed instructions for the data plotter are available at http://www.wago.com under the keyword “Data Plotter”.
1. Click the [Data Plotter] button in the WebVisu. The data plotter page opens in a new window.
Figure 44: Data Plotter
The folder structure as created by the fieldbus controller on the microSD card is displayed on the left side.
Description of the Starter Kit Application Example Project 35 Application Note
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2. Open the “CSV_Files” folder on the left side and select the file “logfile_dp_YYYY_MM_DD.csv”.
Figure 45: Data Plotter - CSV File Selection
The file selected is then loaded and the data contained therein displayed.
3. To adjust the display settings for the Starter Kit, activate all channels by marking the checkbox in front of “Channels [1-10]” and by clicking the arrow button.
Figure 46: Data Plotter - Channel Configuration
4. Set the “Water inlet” and “Water outlet” channels to “Digital” and set “Secondary” as the y axis.
Figure 47: Data Plotter - Channel Configuration
5. Then click the [Apply channel settings] button.
Figure 48: Data Plotter - Applying the Channel Settings
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6. To update the graph cyclically for a “Live View”, click the “Paused” button in the “Graph auto update” area. The button then switches to “Live”. Also set the “Update rate” to e.g., “1s”. Then click the [Apply] button.
Figure 49: Data Plotter - Enable Live View
If you now press the digital inputs and change the water level, you see the water level history shown as a line. The statuses of the digital inputs are highlighted as digital signals. In this view, for example, you can watch the relationship between the digital inputs and the water level history.
Figure 50: Example of the Fill Level History
Description of the Starter Kit Application List of Figures 37 Application Note
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5 List of Figures
Figure 1: Node Configuration ............................................................................................ 8
Figure 2: Device Structure View ...................................................................................... 10
Figure 3: Controller Context Menu .................................................................................. 10
Figure 4: Controller Settings ............................................................................................ 11
Figure 5: Button to Switch to the Program Structure ....................................................... 11
Figure 6: Program Structure Overview ............................................................................. 12
Figure 7: Program Elements ............................................................................................ 13
Figure 8: Global Variables ............................................................................................... 13
Figure 9: Programs .......................................................................................................... 14
Figure 10: Programing the PRG_Main .............................................................................. 15
Figure 11: “PRG_Clock” Call ............................................................................................. 15
Figure 12: “PRG_Water_Tank” Call .................................................................................. 16
Figure 13: Writing the Status of the Digital Inputs ........................................................... 16
Figure 14: “Datalogger_Init” Action ................................................................................. 16
Figure 15: “FbDatalogger” Module .................................................................................. 17
Figures 16: Actions of the “PRG_Water_Tank” Program................................................... 17
Figure 17: Valve Rotation ................................................................................................ 17
Figure 18: Wave Motion .................................................................................................. 18
Figure 19: Visualization Pages ......................................................................................... 19
Figure 20: Analog Clock ................................................................................................... 19
Figure 21: Digital Clock .................................................................................................... 20
Figure 22: Graphic Representation of the Node Structure in the Visualization .................. 20
Figure 23: Graphic Representation of the Example Application ........................................ 21
Figure 24: Visualization Images ....................................................................................... 21
Figure 25: Tasks .............................................................................................................. 22
Figure 26: Selecting the Application to Transfer ............................................................... 23
Figure 27: Menu Bar: Connect ......................................................................................... 23
Figure 28: Prompt Whether to Transfer the Application .................................................. 24
Figure 29: Menu Bar: Disconnect ..................................................................................... 24
Figure 30: Operating Mode Switch in RUN Position ......................................................... 24
Figure 31: Menu Bar: Start .............................................................................................. 25
Figure 32: Menu Bar: Boot Application Download ........................................................... 25
Figure 33: Application [Settings] Button .......................................................................... 25
Figure 34: Boot Application Settings ................................................................................ 26
Figure 35: Main Visualization Page: Open “Visualization” ................................................ 27
Figure 36: Visualization Display in e!COCKPIT .................................................................. 28
Figure 37: WebVisu Call in an Internet Browser ............................................................... 29
Figure 38: WebVisu Call in an Internet Browser ............................................................... 29
Figure 39: Button Function Hint ...................................................................................... 30
Figure 40: Help Icon in the Visualization .......................................................................... 30
Figure 41: Language Interface in the Visualization ........................................................... 31
Figure 42: Clock in the Visualization ................................................................................ 32
Figure 43: Web Link in the Visualization .......................................................................... 33
Figure 44: Data Plotter .................................................................................................... 34
Figure 45: Data Plotter - CSV File Selection ...................................................................... 35
38 List of Figures Description of the Starter Kit Application Application Note
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Figure 46: Data Plotter - Channel Configuration ............................................................... 35
Figure 47: Data Plotter - Channel Configuration ............................................................... 35
Figure 48: Data Plotter - Applying the Channel Settings ................................................... 35
Figure 49: Data Plotter - Enable Live View ....................................................................... 36
Figure 50: Example of the Fill Level History ...................................................................... 36
WAGO Kontakttechnik GmbH & Co. KG PO box 2880 • D-32385 Minden Hansastraße 27 • D-32423 Minden Phone: +49 (0) 571/8 87 – 0 Fax: +49 (0) 571/8 87 – 1 69 Email: [email protected] Web: http://www.wago.com