applicable tubing: ø3.2, ø4, ø6 connection thread: m3, m5 ... · ms t vmg. precautions ......

Guide 1Guide 2Chuck

Seal

Gasket

Release button (Light gray)

TubeBody (White)O-ring

Stud

1 8

Suitable for use with nylon, soft nylon and urethane. Large retaining force.Has large retaining force.

Light force for removalWhen the fitting is removed from the tubing, the chuck and collet are released, thus preventing them from biting into the tube to an unnecessary degree. Unique shape allows easy tube release.

Effective when piping in a confined space.• The body and the threaded portion can rotate (for positioning to some extent).

• Stud is electroless nickel plated.• Standard with preapplied thread seal

Can be used for a wide range of pressures from a low vacuum up to a pressure of 1.0 MPaThe use of a special profile ensures sealing and reduces resistance when the tube is inserted.

Miniature One-touch FittingsOne-touch Mini

Series KJApplicable Tubing: ø3.2, ø4, ø6 Connection Thread: M3, M5, R 1/8

Applicable TubingOptimum piping in less space with 20% reduction of the outside diameterThread seal is standard.Copper-free specifications(With electroless nickel plated.)Possible to use in vacuum to –100 kPa

PAT.PEND

Tubing materialTubing O.D.

Nylon, Soft nylon, Polyurethaneø3.2, ø4, ø6

SpecificationsFluid Air/Water Note)

1.0 MPa–100 kPa3.0 MPa

–5 to 60°C, Water: 0 to 40°C (No freezing)JIS B 0203 (Taper thread for piping)

JIS B 0209, Class 2 (Metric coarse thread)Mounting section

Nut sectionWith thread seal

JIS B 0211 Class 2 (Metric fine thread)

Brass parts are all electroless nickel plated.

Maximum operating pressureOperating vacuum pressureProof pressureAmbient and fluid temperature

Thread

Thread seal (Standard)Copper-free (Standard)

Note) Applicable for general industrial water. Please consult with SMC if using for other kinds of fluid.Also, the surge pressure must be under the maximum operating pressure.

Principal Parts MaterialBody Stainless steel 303, C3604BD, PBT

C3604BD (Thread portion)Stainless steel 304

POMNBR

StudChuck, Guide 2Release button, Guide 1Seal, O-ring

Stainless steel 304, NBRGasket

15-2-1

K�

M�

H�

D�

MS

T�

VMG

PrecautionsBe sure to read before handling.Refer to pages 15-18-3 to 15-18-4 for Safety Instructions and Common Precautions on the products mentioned in this catalog, and refer to pages 15-1-10 to 15-1-11 for Precautions on every series.

1. Do not use the plug-in KQ Series with the KJ Series, it will not hold.

2. For combinations other than the plug-in KQs, they are interchangeable.

Installing of tube1. Cut the tube perpendicularly, using

caution not to damage its surface. (Use tube cutter TK-1, 2 or 3. Do not cut the tube with cutting pliers, nippers, scissors, etc.)

2. Grasp the tube, then slowly push it until it comes to a stop.

3. Then, pull it back gently to make sure that it does not come out.

Removing of tube(Use one hand for removal.)1. Hold the release button with the thumb

and forefinger.2. Grasp the tube with the remaining three

fingers and palm.3. Then, pull out the tube with three fingers

and palm while pushing in the release button with the thumb and the forefinger.

4. To reuse the released tube, cut off the damaged portion of the tube.

Caution CautionInterchangeability of Series KJ and KQ Installation and Removal of One-touch Mini Fittings

Hex. socket head male connector

P. 4KJS

Male connector

P. 4KJH

Female connector

P. 4KJF

Straight union

P. 4KJH

Different diameter straight

P. 5KJH

Male elbow

P. 5KJL

Union elbow

P. 5KJL

Bulkhead union

P. 9KJE

Plug-in elbow

P. 5KJL

Reducer elbow

P. 6KJL

Male branch tee

P. 6KJT

Union tee

P. 7KJT

Different diameter tee

P. 7KJT

Male run tee

P. 7KJY

Extended male elbow

P. 6KJW

Union “Y”

P. 8KJU

Different dia. union “Y”

P. 8KJU

Plug-in “Y”

P. 8KJU

Different diameter plug-in “Y”

P. 8KJX

Branch “Y”

P. 9KJU

Plug-in reducer

P. 9KJR

Gasket/Seal for M5 thread

Part no.: M-5G2Material: Stainless steel 304, NBR

Internal hex. allows thread connection by using an allen wrench for confined spaces.

Use to pipe in the same direction from female thread. Most general style.

Use to pipe from male thread such as pressure gauge.

Use to connect tubes in the same direction.

Use to connect different sized tubes.

Use to pipe at right angles to female thread. Most general style.

Use to connect tubes at right angles.

Use to connect tubes through a panel.

Use to change by 90ϒ in a tube fetching direction from One-touch fittings.

Use to change by 90ϒ in a tube fetching direction from One-touch fittings and to size down.

Use to branch line from female thread in both 90ϒ directions.

Use to connect tubes in both 90ϒ directions.

Use to connect tubes with size down in both 90ϒ directions.

Use to branch line in the same direction from female thread and in 90ϒ direction.

Use to branch line in the same direction.

Use to branch line with size down in the same direction.

Use to branch line in the same direction from One-touch fittings.

Use to branch line with size down in the same direction from One-touch fittings.

Use to branch line in the same direction from female thread.

Use to change size of One-touch fittings.

Model

Universal male elbow allows thread connection by using a socket wrench for confined spaces.

15-2-3

Miniature One-touch Fittings Series KJ

K�

M�

H�

D�

MS

T�

VMG

3.2

4

6

M3 x 0.5M5 x 0.8M3 x 0.5M5 x 0.8M5 x 0.8

Model

KJF23-M3KJF23-M5KJF04-M3KJF04-M5KJF06-M5

7

8

10

øD

7

8

10

L1

16.518.816.118.718

L2

6.87.96.47.87.5

M

12.7

12.7

13.5

Effective area(mm2)

Nylon Urethane

3

4

10

2.62.83.23.85.3

2.5

4

10

Weight(g)

Note)

3.2

4

6

M3 x 0.5M5 x 0.8M3 x 0.5M5 x 0.8

M5 x 0.8R 1 8

R 1 8

Model

KJS23-M3KJS23-M5KJS04-M3KJS04-M5KJS04-01SKJS06-M5KJS06-01S

1.521.52.532.54

øD Note)

7

8

9.8

10

L

16.319.716.318.719.719.520

A

13.716.613.715.615.7∗

16.416∗

M

12.7

12.7

13.5

Effective area(mm2)

Nylon Urethane 1.42.51.4

4

410

1.4 1.32.81.62.75.43.35.2

2.51.4

4

410

Weight(g)

∗ Reference dimensions after R thread installation.Note) øD: Max. diameter

Note) øD: Max. diameter


∗ Reference dimensions after R thread installation.

Male Connector: KJHApplicabletubing O.D.

(mm)

3.2

4

6

Connectionthread

T

Applicabletubing O.D.

(mm)

Connectionthread

T


(mm)

Connectionthread

T

M3 x 0.5M5 x 0.8

R M3 x 0.5M5 x 0.8

M5 x 0.8

1 8

R 1 8

R 1 8

Model

KJH23-M3KJH23-M5KJH23-01SKJH04-M3KJH04-M5KJH04-01SKJH06-M5KJH06-01S

7

10

8

10

10

L

16.316.7

13.713.6 12.7

12.7

13.5

13.816.317

13.713.9

14.817.819.4

A M

14.7

9.8∗

10.8∗

15.4∗

Effective area(mm2) Applicable

tubing

Applicabletubing

T (With seal)

Nylon Urethane 0.9

3

0.9

4

410

0.9

2.5

0.9

4

410

1.624.71.92.44.63.35.2

Weight(g)

Applicabletubing

Applicable tubing2-applicable tubing

T (With seal)

<M3, M5>

Applicabletubing

Applicabletubing

Hexagon Socket Head Male Connector: KJS

<M3, M5> <M3, M5>

<R 1/8>

<R 1/8>

<R 1/8>

<R 1/8>

Female Connector: KJF

Straight Union: KJHApplicabletubing O.D.

(mm)

3.2 KJH23-00KJH04-00KJH06-00

46

Model øD

8.49.3

11.6

L

26.326.328

M

12.712.713.5

34

10

2.54

10

1.41.72.5

Nylon Urethane

Effective area(mm2) Weight

(g) Note)

<M3, M5>H

(widthacrossflats)

H(widthacrossflats)

H(widthacrossflats)

Series KJ

15-2-4


(mm)3.246

3.246

Applicablefitting size

ødModel

KJL23-99KJL04-99KJL06-99

øD1

8.49.3

11.6

øD2

667

14.515.616.3

L1

23.824.726.8

L2 A

15.316.719.1

M

12.712.713.5

Effective area(mm2)

Nylon2.63.59

Urethane 2.23.59

Weight(g)

11.22

Note) øD1: Max. diameter

Note)


(mm)

3.2M3 x 0.5 KJL23-M3

KJL23-M5KJL23-01SKJL04-M3KJL04-M5KJL04-01SKJL06-M5KJL06-01S

M5 x 0.8

M3 x 0.5M5 x 0.8

M5 x 0.8

4

6

Connectionthreads

T

R 1 8

R 1 8

R 1 8

ModelH

(widthacrossflats)

7

10

7

710

10

øD

8.4

9.3

11.6

L1

15.3

15.6

16.117.8

L2

13.215.2 15.4∗

13

12.514.314.1

A M

12.7

12.7

13.517.416.4∗

18.5∗

13.715.115.3

15.714.716.7

Effective area(mm2)

Nylon Urethane0.8 0.8

0.8 0.8

3.5 3.5

3.5 3.59 9

2.6 2.2

Weight(g)

2.12.56.72.22.76.83.26.4


Note)


(mm)

3.24 KJH23-04

KJH23-06KJH04-06

664

Model øD1 øD2

8.4

9.3

9.311.611.6

L

26.327.227.2

M1

12.7

12.7

M2

12.713.513.5

Nylon Urethane

Effective area(mm2)

3 2.51.622.24 4

Weight(g)

Note) øD1, øD2: Max. diameter

Note) Note)

Different Diameter Straight: KJH

a b

Male Elbow: KJL

<M3, M5> <M3, M5>

Union Elbow: KJLApplicabletubing O.D.

(mm)

3.246

Model øD

KJL23-00KJL04-00KJL06-00

8.49.3

11.6

L

1515.817.1

Q

5.86.37.3

M

12.712.713.5

Effective area(mm2)

Nylon

2.63.59

Urethane 2.23.59

Weight(g)

1.623.1


Note)

Plug-in Elbow: KJL

Applicable tubing Applicable tubing

Applicable tubing

Applicable tubing

T (With seal)

Applicabletubing

Applicabletubing

Applicablefitting

<R 1/8>

<R 1/8>

15-2-5


K�

M�

H�

D�

MS

T�

VMG

2-applicable tubing

2-applicable tubing

Applicabletubing O.D.(mm)

3.2M3 x 0.5 KJT23-M3

KJT23-M5KJT23-01SKJT04-M3KJT04-M5KJT04-01SKJT06-M5KJT06-01S

M5 x 0.8

M3 x 0.5M5 x 0.8

M5 x 0.8

4

6

Connectionthread

T

R 1 8

R 1 8

R 1 8

Model

7

10

7

710

10

øD

8.4

9.3

11.6

L1

15.3

15.6

16.117.8

L2

13.215.213

12.514.314.1

A M

12.7

12.7

13.517.4

15.4∗

16.4∗

18.5∗

13.715.115.3

15.714.716.7

Effective area(mm2)

Nylon Urethane 0.9 0.9

0.9 0.9

4.5 4.5

4.5 4.511 11

3.2 2.7

Weight(g)

2.83.27.43.13.57.74.47.6


Note)


(mm)

3.2M3 x 0.5 KJW23-M3

KJW23-M5KJW23-01SKJW04-M3KJW04-M5KJW04-01SKJW06-M5KJW06-01S

M5 x 0.8

M3 x 0.5M5 x 0.8

M5 x 0.8

4

6

Connectionthread

T

R 1 8

R 1 8

R 1 8

Model

7

10

7

710

10

øD

8.4

9.3

11.6

L1

15.3

15.6

16.117.8

L2

25.2

23 25.127.3

22.5 24.126.3

A M

12.7

12.7

13.529.4

25.4∗

26.4∗

30.5∗

25.7

26.728.7

Effective area(mm2)

Nylon Urethane 0.8 0.8

0.8 0.8

3.5 3.5

3.5 3.59 9

2.6 2.2

Weight(g)

56.2

13.45.16.4

13.66.9

13.2∗ Reference dimensions after R thread installation.Note) øD: Max. diameter

Note)


(mm)

3.2

4

466


ødModel

KJL23-04KJL23-06KJL04-06

øD1

8.4

9.3

øD2

6

6

14.5

15.6

L1

24.325.3

15.816

25.7

L2 A

16.9

M

12.7

12.7

Effective area(mm2)

Nylon

2.6

3.5

Urethane

2.2

3.5

Weight(g)

1.11.21.4


Note)

Reducer Elbow: KJL

Extended Male Elbow: KJW

<M3, M5> <M3, M5>

Male Branch Tee: KJT

<M3, M5>

<R 1/8>

<R 1/8>

<R 1/8>

<R 1/8>

<M3, M5>

Applicabletubing

Applicablefitting

Applicable tubing

Applicable tubing

T (With seal)

T (With seal)

H(widthacrossflats)

H(widthacrossflats)

Series KJ

15-2-6

2-applicabletubing

2-applicabletubing

T (With seal)


(mm)

Connectionthread

T

3.2

4

6

M3 x 0.5 KJY23-M3KJY23-M5KJY23-01SKJY04-M3KJY04-M5KJY04-01SKJY06-M5KJY06-01S

M5 x 0.8

M3 x 0.5M5 x 0.8

M5 x 0.8

R 1 8

R 1 8

R 1 8

Model

7

10

7

107

10

øD

8.4

9.3

11.6

L1

15.4

15.6

17.117.5

L2

14.8

14.8

17.116.6

L3 A M

13.212.5

24.924.7

15.21313.7

25.225.4

15.714.716.7

12.70.9 0.9

0.9 0.9

3.2 2.7

4.5 4.5

4.5 4.511 11

12.7

13.5

26∗

28.726.5∗

29.3∗

Effective area(mm2)

Nylon Urethane

Weight(g)

2.83.27.43.13.57.74.57.5


Note)


(mm)

3.2 44 6

Model

KJT23-04KJT04-06

øD1

9.311.6

øD2

8.49.3

L1

15.316.6

L2

15.816.8

Q1

5.86.3

Q2

6.37.3

M1

12.713.5

M2

12.712.7

Effective area(mm2)

Nylon4.58

Urethane 4.58

Weight(g)

2.83.7


Note) Note)

3-applicable tubing

Applicable tubing

Applicable tubing

Union Tee: KJT

a b

Different Diameter Tee: KJT

<M3, M5> <M3, M5>

Male Run Tee: KJY


(mm)

3.246

Model

KJT23-00KJT04-00KJT06-00

øD

8.49.3

11.6

L

1515.817.1

Q

5.86.37.3

M

12.712.713.5

Effective area(mm2)

Nylon Urethane3.24.5

11

2.74.5

11

Weight(g)

2.534.6


Note)

<R 1/8>

<R 1/8>

a a

b

Applicable tubing

H(widthacrossflats)

15-2-7


K�

M�

H�

D�

MS

T�

VMG


(mm)3.24

46


ødModel

KJX23-04KJX04-06

øD1

8.49.3

øD2

1010

4445.7

L

8.49.3

P A

34.635.5

M

12.712.7

Effective area(mm2)

Nylon4.58

Urethane4.58

Weight(g)

2.83.5


Note)


(mm)

3.2 44 6

Model

KJU23-04KJU04-06

øD1

8.49.3

øD2

9.311.6

L1

27.529.2

L2

18.319.3

P

8.49.3

Q

6.37.3

M1

12.712.7

M2

12.913.7

Effective area(mm2)

Nylon4.58

Urethane4.58

Weight(g)

2.73.7


Note) Note)


(mm)3.246

KJU23-00KJU04-00KJU06-00

Model øD

8.49.3

11.6

L1

28.527.931.2

L2

1918.321.6

P

8.49.3

11.6

Q

5.86.37.3

M2M1

12.912.913.7

12.712.713.5

Effective area(mm2)

Nylon Urethane3.24.5

11

2.74.5

11

Weight(g)

2.634.7


Note)

a b

Union “Y”: KJU

Different Diameter Union “Y”: KJU

Plug-in “Y”: KJUApplicabletubing O.D.

(mm)3.246

3.246


ødModel

KJU23-99KJU04-99KJU06-99

øD1

8.49.3

11.6

øD2

101010

43.544.747.8

L

8.49.3

11.6

P A

34.135.337.6

M

12.712.713.5

Effective area(mm2)

Nylon3.24.5

11

Urethane2.74.5

11

Weight(g)

2.73.24.5


Note)

Different Diameter Plug-in “Y”: KJX

3-applicabletubing

2-applicable tubing

2-applicable tubing

Applicable fitting

2-applicabletubing

Applicable fitting

a

b

Applicable tubing

Series KJ

15-2-8

Applicable tubing

Applicablefitting


(mm)

3.2

4


ød

466

KJR23-04KJR23-06KJR04-06

Model øD L

8.43233

19.319.5

33.59.3

A

20

M

12.7 3 2.5

12.7 4 4

Effective area(mm2)

Nylon Urethane

Weight(g)

0.91.11.3


Note)


(mm)

Connectionthread

T

3.2

4

6

M5 x 0.8 KJU23-M5KJU23-01SKJU04-M5KJU04-01SKJU06-M5KJU06-01S

M5 x 0.8

M5 x 0.8

R 1 8

R 1 8

R 1 8

Model

10

10

10

10

10

10

øD1 Note)

8.4

9.3

11.6

øD2 L

30.6

31.3

33.436.9

P A M

8.427.5

34.1

34.89.3

11.6

12.7 2.2 2.2

2.2 2.23.2 2.7

4.5 4.52.2 2.2

11 11

12.7

13.5

30.1∗

28.2

30.330.8∗

32.9∗

Effective area(mm2)

Nylon Urethane

Weight(g)

5.98.36.48.87.49.9


Branch: KJU

Plug-in Reducer: KJR

<M5> <M5>

Bulkhead Union: KJEApplicabletubing O.D.

(mm)3.246

Model

KJE23-00KJE04-00KJE06-00

T

M8 x 0.75M9 x 0.75M11 x 0.75

101114

L

262627.7

Mountinghole

91012

M

12.712.713.5

Effective area(mm2)

Nylon Urethane34

10

2.5 4.65.68.5

410

Weight(g)

2-applicabletubing

2-applicabletubing

T (With seal)

2-applicabletubing

<R 1/8>

<R 1/8>

H(widthacrossflats)

H(widthacrossflats)

Mounting plate thickness 6 mm or less

15-2-9


K�

M�

H�

D�

MS

T�

VMG

Guide 1Guide 2Chuck

Seal

Release button (Orange)

TubeBody (White)O-ringStud

PAT.PEND

Applicable Tubing

Specifications

Optimum piping in less space with 20% reduction of the outsideThread seal is standard.Copper-free specifications (Electroless nickel plated)Possible to use from vacuum –100 kPa

Principal Parts Material

Tubing materialTubing O.D.

Nylon, Soft nylon, Polyurethaneø , ø , ø 1 45 321 8

Fluid Air/Water Note)

1.0 MPa–100 kPa3.0 MPa

–5 to 60°C (Water: 0 to 40°C) (No freezing)ANSI/ASMEB1.20.1-1983 (NTP thread)JIS B 0212 2A, Class 2B (UNF thread)

Mounting section

Nut sectionWith thread seal

JIS B 0212 2A, Class 2B (UNF thread)


Maximum operating pressureOperating vacuum pressureProof pressureAmbient and fluid temperature

Thread

Thread seal (Standard)Copper-free (Standard)Note) Applicable for general industrial water. Please consult with SMC if using for other kinds

of fluid.Also, the surge pressure must be under the maximum operating pressure.

Body Stainless steel 303, C3604BD, PBTC3604BD (Thread portion)

Stainless steel 304POMNBR

StudChuck, Guide 2Release button, Guide 1Seal, O-ring

Stainless steel 304, NBRGasket

Miniature One-touch FittingsInch-size One-touch Mini

Series KJApplicable Tubing : ø1/8”, ø5/32”, ø1/4”Connection Thread : 10-32 UNF, NPT 1/16, NPT 1/8

Suitable for use with nylon, soft nylon and urethane.Large retaining force.Has large retaining force.

Light force for removalWhen the fitting is removed from the tubing, the chuck and collet are released, thus preventing them from biting into the tube to an unnecessary degree.Unique shape allows easy tube release.

Effective when piping in a confined space.• The body and the threaded portion can

rotate (for positioning to some extent).• Stud is electroless nickel plated.• NPT 1/16, NPT 1/8 with sealant for

thread

Can be used for a wide range of pressures from a low vacuum up to a pressure of 1.0 MPaThe use of a special profile ensures sealing and reduces resistance when the tube is inserted.

15-4-1

K�

M�

H�

D�

MS

T�

VMG

1.

2.

3.

4.

1.

2.

3.

Precautions

Caution1. Do not use the plug-in KQ Series with

the KJ Series, it will not hold.2. For combinations other than the plug-in

KQs, they are interchangeable.

CautionInstalling of tube

Cut the tube perpendicularly, using caution not to damage its surface. (Use tube cutter “TK-1”, “TK-2” or “TK-3”. Do not cut the tube with cutting pliers, nippers, scissors, etc.)Grasp the tube, then slowly push it until it comes to a stop.Then, pull it back gently to make sure that it does not come out.

Removing of tube(Use one hand for removal.)

Hold the release button with the thumb and forefinger.Grasp the tube with the remaining three fingers and palm.Then, pull out the tube with three fingers and palm while pushing in the release button with the thumb and the forefinger.To reuse the released tube, cut off the damaged portion of the tube.

ModelHex. socket headmale connector

P. 3KJS

Male connector

P. 3KJH

Female connector

P. 3KJF

Straight union

P. 3KJH


P. 4KJH

Male elbow

P. 4KJL

Union elbow

P. 4KJL

Bulkhead union

KJE

Plug-in elbow

P. 4KJL

Reducer elbow

P. 5KJL

Male branch tee

P. 5KJT

Union tee

P. 6KJT

Different diameter tee

P. 6KJT

Male run tee

P. 6KJY

Extended male elbow

P. 5KJW

Union “Y”

P. 7KJU

Different dia. union “Y”

P. 7KJU

Plug-in “Y”

P. 7KJU

Different diameter plug-in “Y”

P. 7KJX

Branch “Y”

P. 8KJU

Plug-in reducer

P. 8KJR

P. 8

Gasket/10-32 UNF seal on thread

Part no.: M-10/32GMaterial: Stainless steel 304, NBR

Internal hex. allows thread connection by using an allen wrench for confined spaces.

Use to connect tubes through a panel.

Basically, it is used together with male elbow.Different point is that it is used for fittings to avoid from interfering with each other by making the piping two-level.

Use to pipe in the same direction from female thread.Most general style.

Use to change by 90° in a tube fetching direction from One-touch fittings.

Use to branch line from female thread in both 90° directions.

Use to connect tubes in both 90° directions.

Use to connect tubes with size down in both 90° directions.

Use to branch line in the same direction from female thread and in 90° direction.

Use to change by 90° in tube fetching direction from One-touch fittings and to size down.

Use to branch line in the same direction.

Use to branch line in the same direction from One-touch fittings.

Use to branch line with size down in the same direction from One-touch fittings.

Use to branch line in the same direction from female thread.

Use to size down One-touch fittings.

Use to branch line with size down in the same direction.

Use to pipe from male thread such as pressure gauge.

Use to connect tubes in the same direction.

Use to connect different sized tubes.

Use to pipe at right angles to female thread.Most general styles.

Use to connect tubes at right angles.

Be sure to read before handling. Refer to pages 15-18-3 to 15-18-4 for Safety Instructions and Common Precautions on the products mentioned in this catalog, and refer to pages 15-1-10 to 15-1-11 for Precautions on every series.

Interchangeability of Series KJ and KQ Installation and Removal of One-touch Mini Fittings

Series KJ

15-4-2

1 85 321 4

Model

KJH01-00KJH03-00KJH07-00

øD

8.49.3

26.326.3

12.712.7

12

L

28.1

M

13.6 4.632.5

Min. portsize

2.61.71.4

Weight(g)


Note)

1 85 321 4

Connectionthread

(T)UNF

10-32 UNF10-32 UNF10-32 UNF

Model

KJF01-32KJF03-32KJF07-32

H(Widthacrossflats)78

11.11

6.9

øD L1

7.918.818.7

7.97.8

12.712.7 3

10.3 18

L2

7.5

2.5

M

13.6 4

Min. portsize

2.83.85.3

Weight(g)


Note)

Connectionthread

(T)UNFNPT

1 8

5 32

1 4

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

KJS01-32KJS03-32KJS03-33SKJS03-34SKJS07-32KJS07-33SKJS07-34S

ModelH

(Widthacrossflats)

22.5

2.78

2.53.574.76

øD L

7 19.7

M

12.7 22.5

2.8

2.53.64.8

12.7

13.6

18.7

19.6

19.621.120.1

A

15.6

15.6 ∗

16.6

16.517.1 ∗16.1 ∗

8

10.3

10.3

Min.portsize

2.745.43.35.85.2

2.8

Weight(g)

Note)

∗ Reference dimensions after NPT thread installation.Note) øD: Max. diameter

Applicable tubingO.D.(inch)

1 81 8

1 16

1 8

1 165 32

1 4

Connection thread

(T)UNFNPT

10-32 UNF

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJH01-32KJH01-33SKJH01-34SKJH03-32KJH03-33SKJH03-34SKJH07-32KJH07-33SKJH07-34S

H(Widthacrossflats)

7 16.718.813.81719.514.818.42218.4

9.511.1189.5

11.11

11.11

L

13.614.8 ∗9.8 ∗

13.915.5 ∗10.8 ∗15.318 ∗14.4 ∗

A

12.7

12.7

13.6

MMax.portsize

2.3

Weight(g)

254.72.44.74.63.36.25.2

2.5

2.3

2.33.54.6

3

∗ Reference dimensions after NPT thread installation.

Male Connector: KJH

<10-32 UNF> <10-32 UNF>

<NPT><NPT>

Hexagon Socket Head Male Connector: KJS

<10-32 UNF> <10-32 UNF> <NPT>

<NPT>

Female Connector: KJF

Straight Union: KJH




Applicable tubing

Applicable tubing

T (with seal)

Applicabletubing

Applicabletubing

T (with seal)

Applicabletubing

2-Applicable tubing

15-4-3

Series KJ

K�

M�

H�

D�

MS

T�

VMG



1 85 321 4

Model

KJL01-00KJL03-00KJL07-00

øD

8.49.3

12

L

1515.817.4

Q

5.86.3

12.712.7

7.6

Min. portsize2.534.6

Weight(g)

1.623.3

M

13.6Note) øD: Max. diameter

Note)

1 81 8

1 16

5 32

1 4

Connectionthread

(T)UNFNPT

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJL01-32KJL01-33SKJL01-34SKJL03-32KJL03-33SKJL03-34SKJL07-32KJL07-33SKJL07-34S

H(Widthacrossflats)79.5

11.1179.5

11.1179.5

11.11

øD

8.4

L1

15.3

L2

16.4 12.7

12.7

13.6

15.413.716.915.915.118.317.3

13.2

A M

14.316.6 ∗15.6 ∗15.317.6 ∗16.6 ∗1820.3 ∗19.3 ∗

15.6

16.1

17.8

9.3

12

Min. portsize

2.3

Weight(g)

2.55.96.72.74.56.83.25.36.4

2.5

2.3

2.5

2.32.54.6


Note)

Applicable tubing O.D.(inch)

1 81 45 32

5 32

� �

Model

KJH01-03KJH01-07KJH03-07

øD1 øD2

8.49.3

L M1

26.3

M2

12.712 27.2 13.612 27.2 13.612.7

12.7

9.3

Max.portsize

2.5

3

Weight(g)

2.32.11.6


Note) Note)

Different Diameter Straight: KJH

Male Elbow: KJL

Union Elbow: KJL

Plug-in Elbow: KJL

<10-32 UNF> <10-32 UNF>

<NPT><NPT>

1 85 321 4

1 85 321 4


ød (inch)Model

KJL01-99KJL03-99KJL07-99

øD1

8.49.3

66

12

L1

14.515.616.7

L2

23.824.727

A

15.316.7

12.712.7

19.4

Min. portsize

2.22.54.6

Weight(g)

11.22.1

M

13.6

øD2

7.6Note) øD1: Max. diameter

Note)



Applicabletubing � Applicable tubing �

Applicabletubing

Applicabletubing

T (with seal)

2-Applicabletubing

Applicabletubing

Applicablefitting

Series KJ

15-4-4

<NPT>

1 81 8

1 16

5 32

1 4

Connectionthread

(T)UNFNPT

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJW01-32KJW01-33SKJW01-34SKJW03-32KJW03-33SKJW03-34SKJW07-32KJW07-33SKJW07-34S


11.1179.5

11.1179.5

11.11

øD

8.4

L1

15.3

L2

12.7

12.7

13.630.331.328.126.229.926.725.729.426.2

A M

27.3

28.3

3133.3 ∗32.3 ∗

26.9 ∗30.6 ∗

25.9 ∗29.6 ∗

15.6

16.1

17.8

9.3

12

Weight(g)

6.211.513.4

6.411.713.6

6.910.713.2

Min.portsize

2.3

2.5

2.3

2.5

2.32.54.6

Note)


1 8 1 41 45 32

5 32


ød (inch)Model

KJL01-03KJL01-07KJL03-07

øD1 øD2

8.46

L1

14.5

L2

24.325.826.2

14.714.9

6.356.35

A

15.816.4

M

17.3

Min.portsize2.22.22.5

Weight(g)

1.11.31.59.3

12.7

12.7Note) øD1: Max. diameter

Note)

Reducer Elbow: KJL

Extended Male Elbow: KJW

Male Branch Tee: KJT

<10-32 UNF>

<NPT>

<10-32 UNF>

<NPT>

<10-32 UNF> <10-32 UNF>

<NPT>

1 81 8

1 16

5 32

1 4

Connectionthread

(T)UNFNPT

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJT01-32KJT01-33SKJT01-34SKJT03-32KJT03-33SKJT03-34SKJT07-32KJT07-33SKJT07-34S


11.1179.5

11.1179.5

11.11

øD

8.4

L1

15.3

L2

16.4 12.7

12.7

13.6

15.413.716.915.915.118.317.3

13.2

A M

14.316.6 ∗15.6 ∗15.317.6 ∗16.6 ∗1820.3 ∗19.3 ∗

15.6

16.1

17.8

9.3

12

Weight(g)

3.26.67.43.56.97.74.46.87.6

Min. port size

2.3

2.5

2.3

2.5

2.32.54.6

Note)





Applicabletubing

Applicable fitting

Applicabletubing

Applicabletubing

T (with seal)

2-Applicable tubing

2-Applicable tubing

T (with seal)

15-4-5

Series KJ

K�

M�

H�

D�

MS

T�

VMG


1 81 8

1 16

5 32

1 4

Connectionthread

(T)UNFNPT

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJY01-32KJY01-33SKJY01-34SKJY03-32KJY03-33SKJY03-34SKJY07-32KJY07-33SKJY07-34S


11.1179.5

11.1179.5

11.11

øD

8.4

L2

14.8

L3

16.4 12.7

12.7

13.6

15.413.716.915.915.118.317.3

13.2

A M

24.9

26.2∗

27.2∗

25.4 27.7∗

26.7∗

29.6 31.9∗

30.3∗

14.8

17.617.6

1717.9

9.3

12

L1

15.4

15.6

Weight(g)

3.25.17.43.55.47.74.56.77.5

Min.portsize

2.3

2.5

2.3

2.5

2.32.54.6

Note)



1 81 45 32

5 32

� �

Model

KJT01-03KJT03-07

øD1

9.312

øD2

8.49.3

L1

15.316.4

L2

15.816.8

Q1

5.86.3

Q2

6.37.6

M1

12.713.6

12.712.7

M2Min. portsize2.52.5

Weight(g)

2.83.9


Note) Note)


1 85 321 4

Model

KJT01-00KJT03-00KJT07-00

øD

8.49.3

12

L

1515.817.4

Q

5.86.3

12.712.7

7.6


Weight(g)

2.534.8

M


Note)

Union Tee: KJT

Different Diameter Tee: KJT

Male Run Tee: KJY

<10-32 UNF> <10-32 UNF>

<NPT><NPT>


3-Applicable tubing

Applicabletubing �

2-Applicable tubing �

2-Applicabletubing

2-Applicabletubing

T (with seal)

Series KJ

15-4-6


1 85 321 4

1 85 321 4


ød (inch)Model

KJU01-99KJU03-99KJU07-99

øD1

8.49.3

12

L

43.544.749.9

P

8.49.3

12

A

34.135.3

12.712.7

39.6


Weight(g)

2.73.24.7

M

13.6

øD2

1010

10


Note)


1 85 321 4

Model

KJU01-00KJU03-00KJU07-00

øD

8.49.3

12

L1

32.3

L2

1918.322.7

P

8.49.3

12

Q

5.86.3

28.527.9

12.912.9

7.6

Min. portsize

2.534.6

Weight(g)

2.635

M2

13.8

12.712.7

M1


Note)

Union “Y”: KJU

Different Diameter. Union “Y”: KJU

Plug-in “Y”: KJU

Different Diameter Plug-in “Y”: KJX


1 81 45 32

5 32

� �

Model

KJU01-03KJU03-07

øD1

8.49.3

øD2

9.312

L1

27.530.4

L2

18.320.6

P

8.49.3

Q

6.37.6

12.712.7

M1 M2

12.913.8

Min. portsize

2.53

Weight(g)

2.73.9


Note) Note)

1 85 32 1 4

5 32


ød (inch)Model

KJX01-03KJX03-07

øD1

8.49.3

L

4445.7

P

8.49.3

A

34.635.4

1010

12.712.7

Min. portsize2.53

Weight(g)

2.83.6

MøD2


Note)

3-Applicabletubing

2-Applicable

tubing �

Applicabletubing �

2-Applicabletubing

Applicablefitting

2-Applicabletubing

Applicablefitting

Applicable tubing O.D.

(inch)

15-4-7

Series KJ

K�

M�

H�

D�

MS

T�

VMG



1 85 321 4

Model

KJE01-00KJE03-00KJE07-00

Connectionthread (T)

UNF

1 2 - 20

3 8 - 24

3 8 - 24

H(Widthacrossflats)

15.88

L M

27.8 14 13.6 4.632.5

8.112.712.7

W

3.5

2.810.510.5

2626

12.712.7

Min. portsize

Weight(g)

15.7

Mountinghole

1 81 8

1 16

5 32

1 4

Connectionthread

(T)UNFNPT

10-32 UNF

1 8

1 16

10-32 UNF

1 8

1 16

10-32 UNF

Model

KJU01-32KJU01-33SKJU01-34SKJU03-32KJU03-33SKJU03-34SKJU07-32KJU07-33SKJU07-34S

H(Widthacrossflats)

11.11

11.11

11.11

øD1

8.4

L

34.1

30.6

P

8.4 12.7

12.7

13.6

9.3

12

A M

27.5

30.1 ∗

28.2

30.8 ∗

32.4

35 ∗

34.8

31.3

35.5

39

9.3

12

øD2

10

10

10

Weight(g)

5.98.18.36.48.88.87.4

1010

Min. portsize

1.8

2.5

1.8

3.5

2.33.54.6

Note)

∗ Reference dimensions after NPT thread installation.Note) øD1: Max. diameter

Branch “Y”: KJU

Plug-in Reducer: KJR

Bulkhead Union: KJE

<10-32 UNF> <UNF 10-32>

<NPT>

<NPT>


1 81 45 32

5 32

Applicable fitting size

ød (inch)Model

KJR01-03KJR01-07KJR03-07

øD

8.4

L

3233

19.319.4

33.5

A M

12.7

19.9 12.7

Min. port size2.52.53

Weight(g)

0.91.21.49.3


Note)


2-Applicabletubing

2-Applicabletubing

T (with seal)

Applicable tubing

Applicablefitting

2-Applicabletubing

Mounting plate thickness6 mm or less

Series KJ

15-4-8

Series KJOne-touch Mini

Specifications

Applicable tubing material

Applicable tubing O.D.

Fluid

Maximum operating pressure

Operating vacuum pressure

Proof pressure

Ambient and fluid temperature

Copper-free (Standard)

Polyurethane

ø2

Air, Water Note 1)

1 MPa Note 2)

–100 kPa

3 MPa

–5 to 60°C, For water: 0 to 40°C (No freezing)


Note 1) Applicable for general industrial water. Note 2) Apply the maximum operating pressure to the tube during the tube connection.

Variation

Male connector

KJH

Hexagon socket head male connector

KJS

Straight union

KJH


KJH

Male elbow

KJL

Extended male elbow

KJW

Male branch tee

KJT

Union tee

KJT

Male run tee

KJY

Union “Y”

KJU

Different diameter union “Y”

KJU

Plug-in reducer

KJR

Bulkhead union

KJE

Plug

KJP

How to Order

KJ H M302Model

H

SLW

T

Y

U

RE

Male connectorStraight union

Different diameter straightHexagon socket head male connector

Male elbowExtended male elbow

Male branch teeUnion tee

Male run teeUnion "Y"

Different diameter union "Y"Plug-in reducerBulkhead union

Applicable tubing O.D. ø2

Port size

Note 1) Different diameter tubing O.D.

M3 x 0.5M5 x 0.8

Same diameter tubingø3.2ø4

M3M5002304

Note 1)

Note 1)

∗) Plug: KJP–02

Applicable tubing O.D.: ø2Connection thread: M3 x 0.5

M5 x 0.8

1

2

Male connector: KJHT

Connection thread

M3 x 0.5M5 x 0.8

Model

KJH02-M3KJH02-M5

H(Width across flats)

5.57

øD

67.8

L

12.511.7

10 8.7

M

8.88.8

AApplicable tubing

O.D. (mm)

0.90.9

1.11.9

Effective area(mm2)

Weight(g)

0.9 1.1

Effective area(mm2)

Weight(g)

2

Hexagon socket head male connector: KJST

Connection thread

M3 x 0.5

Model

KJS02-M3


1.5

øD

5.5

L

12.5 10

M

8.8

AApplicable tubing

O.D. (mm)

2

Model

KJH02-00

øD1

6

L

17.8 8.8

MApplicable tubing

O.D. (mm)

2

Straight union: KJH

Male elbow: KJLT

Connection thread

M3 x 0.5M5 x 0.8

Model

KJL02-M3KJL02-M5


5.57

øD1

66

øD2

67.8

9.59.5

L2

11.612.1

L1

12.112.1

M

8.88.8

AApplicable tubing

O.D. (mm)

2

Different diameter straight: KJH

3.24

Model

KJH02-23KJH02-04

øD

8.49.3

L

26.626.6

8.88.8

M2

12.712.7

M1Applicable tubing O.D. (mm)

a b

2

Series KJ

0.8 1.0

Effective area(mm2)

Weight(g)

0.90.9

2.43.2

Effective area(mm2)

Weight(g)

0.80.8

1.42.4

Effective area(mm2)

Weight(g)

HT

Applicable tubing

A L

M

øD

T

H

Applicable tubing

M

øD

A L

T H

Applicable tubing

A

L1

L2

M

øD2

øD

1M1 M2

L

øD

øD

Applicable tubing a Applicable tubing b

2-Applicable tubing

øD

M

øD

M

L

3

Model

KJT02-00

øD

6

L

10 4.9

Q

8.8

MApplicable tubing

O.D. (mm)

2

Union tee: KJT

Extended male elbow: KJWT

Connection threadModel

KJW02-M3KJW02-M5


5.57

M3 x 0.5M5 x 0.8

øD1

66

øD2

67.8

9.59.5

L2

18.619.1

L1

19.119.1

M

8.88.8

AApplicable tubing

O.D. (mm)

2

Male branch tee: KJYT


KJY02-M3KJY02-M5


5.57

M3 x 0.5M5 x 0.8

øD1

66

øD2

67.8

1010

L2

1010

L3

11.612.1

L1

19.119.1

M

8.88.8

AApplicable tubing

O.D. (mm)

2

Male branch tee: KJTT


KJT02-M3KJT02-M5


5.57

M3 x 0.5M5 x 0.8

øD1

66

øD2

67.8

9.59.5

L2

11.612.1

L1

12.112.1

M

8.88.8

AApplicable tubing

O.D. (mm)

2

Series KJ

0.80.8

2.64.5

Effective area(mm2)

Weight(g)

1.11.1

1.82.8

Effective area(mm2)

Weight(g)

1.11.3

1.92.9

Effective area(mm2)

Weight(g)

0.9 1.7

Effective area(mm2)

Weight(g)

H

TApplicable tubing

M

L1

L2 A

øD

1

øD2

H

T

2-Applicable tubing L1

L2

L3

øD

1

A

øD1

øD2

M

M

øD øD

øD

M ML L

QML

Q Q

Q

ø5.2ø3.2

2-Applicable tubing

øD

1

øD2

L1M M

T

L2 A

H

L1

øD

1

4

Modela b øD1

66

øD2

67.8

28.828.2

L2

19.218.5

L1

8.49.3

Q

5.86.3

P

8.88.8

M2

12.712.7

M1Applicable tubing O.D. (mm)

23.24

Different diameter union “Y”: KJU

Applicable tubing b

ø3.2

ø6

øD1P

M1

øD2Q

L2

L1

2-Applicable tubing a

M2

Model

KJU02-00

KJU02-23KJU02-04

øD

6

L1

20.1 13.4

L2

6.5

P

4.6

Q

8.8

MApplicable tubing

O.D. (mm)

2

Union “Y”: KJU

3-Applicable tubing

P

L2

L1

øD

Q

MM

øD

ø3.2

ø5.2

Plug-in reducer: KJR

Model

KJR02-04

øD

6

L

28.3 15.6

M

8.8

AApplicable tubing

O.D. (mm)

2

Applicable fittingsize ød

4

Applicable fitting

Applicable tubing

L

ød

øD

M

A

Bulkhead union: KJEConnection

thread

M7 x 0.75

Model

KJE02-00


9

L

18.1

Mountinghole

8 8.8

M

2

Applicable tubingO.D. (mm)

M7 x 0.75

H

2-Applicable tubing

Mounting plate thickness6 mm or less 2

MM

L

Model

KJP-02

øD

3

L

17 8.2

AApplicable tubing

O.D. (mm) ød2

Plug: KJP

Applicable fitting size ød

Series KJ

LA

øD

ød

0.9 1.8

Effective area(mm2)

Weight(g)

1.51.6

4.76.0

Effective area(mm2)

Weight(g)

0.9 0.7

Effective area(mm2)

Weight(g)

0.8 3.7

Effective area(mm2)

Weight(g)

0.1

Weight(g)

Back page 1

Series KJ/M/TU/AS

Safety Instructions

1. The compatibility of the pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or post analysis and/or tests to meet the specific requirements. The expected performance and safety assurance are the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system.

2. Only trained personnel should operate pneumatically operated machinery and equipment.Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of pneumatic systems should be performed by fully knowledgeable and experienced operators. (Understanding JIS B 8370 General Rules for Pneumatic Equipment; and other safety rules are included.)

3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.1. Inspection and maintenance of machinery/equipment should only be performed once measures to prevent falling or runaway

of the driver objects have been confirmed. 2. When equipment is removed, confirm that safety process as mentioned above. Turn off the supply pressure for this equipment

and exhaust all residual compressed air in the system, and release all the energy (liquid pressure, spring, condenser, gravity).3. Before machinery/equipment is restarted, take measures to prevent quick extension of a cylinder piston rod, etc.

4. Contact SMC if the product will be used in any of the following conditions:1. Conditions and environments beyond the given specifications, or if product is used outdoors.2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and

beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment.

3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis.4. If the products are used in an interlock circuit, prepare a double interlock style circuit with a mechanical protection function for

the prevention of a breakdown. And, examine the devices periodically if they function normally or not.

These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.

Note 1) ISO 4414: Pneumatic fluid power – General rules relating to systemsNote 2) JIS B 8370: General Rules for Pneumatic EquipmentNote 3) Injury indicates light wounds, burns and electrical shocks that do not require hospitalization or hospital visits for long-term medical treatment.Note 4) Equipment damage refers to extensive damage to the equipment and surrounding devices.

Danger In extreme conditions, there is a possible result of serious injury or loss of life.

Warning Operator error could result in serious injury or loss of life.

Caution Operator error could result in injury or equipment damage.

Labels Explanation of the labels

�Explanation of the labels

�Selection/Handling/Applications

1. SMC is exempted from liability for any damages caused by earthquakes, fire for which SMC is not responsible for, actions by a third person, accidents, customer error with or without intention, product misuse, and any other damages caused by abnormal operating conditions.

2. SMC is exempted from liability for any accompanied damages, such as profit loss and discontinuation of business operation, caused by the operation or incompetency to operate our products.

3. SMC is exempted from liability for any damages caused by operations, which the catalogs and instruction manuals have not introduced, and operations outside of the specification range.

4. SMC is exempted from liability for any damages caused by malfunctions of our products when combined with other devices or software in which SMC is not involved in.

�Exemption from liability

ø2 Piping SeriesSpecific Product PrecautionsBe sure to read this before handling. For Flow Control Equipment Precautions, Fittings & Tubing Precautions, refer to “Precautions for Handling Pneumatic Devices” (M-03-E3A).

Caution1. Tightening of M3 and M5 screws

1) After tightening by hand, the barb elbow type (M-3ALU-2, M-5ALHU-2) should be tighten an additional 1/3 rotations using an appropriate wrench.

2) After tightening by hand, other types should be tightened by an additional 1/6 rotations using a suitable tool.

Over tightening can cause air leakage due to damage to the threads and/or deformation of the gasket. Under tightening can cause loose threads and air leakage, etc.

Mounting

Caution1. Tubing attachment/detachment for One-touch fittings

1) Attaching of tubing

1. Take a tubing having no flaws on its periphery and cut it off at a right angle. When cutting the tubing, use tubing cutters TK-1, 2 or 3. Do not use pinchers, nippers or scis-sors, etc. If cutting is done with tools other than tubing cutters, the tubing may be cut diagonally or become flat-tened, etc. This can make a secure installation impossi-ble, and cause problems such as the tubing pulling out af-ter installation or air leakage. Allow some extra length in the tubing.

2. The polyurethane tubing with internal pressure expands its O.D. This may result in failure of reconnection to One-touch fittings. Examine the tubing and do not cut the tub-ing but reconnect to the One-touch fittings when its O.D. accuracy is +0.07 or larger in ø2, and +0.15 or larger in ø3.2 and ø4. Make sure the tubing goes through the re-lease bushing smoothly when reconnecting it to the One-touch fittings.

3. Grasp the tubing and push it in slowly, inserting it secure-ly all the way into the fitting.

4. After inserting the tubing, pull on it lightly to confirm that it will not come out. If it is not installed securely all the way into the fitting, this can cause problems such as air leak-age or the tubing pulling out.

2) Detaching of tubing

1. Push in the release bushing sufficiently. When doing this, push the collar evenly.

2. Pull out the tubing while holding down the release bush-ing so that it does not come out. If the release bushing is not pressed down sufficiently, there will be increased bite on the tubing and it will become more difficult to pull it out.

3. When the removed tubing is to be used again, cut off the portion which has been chewed before reusing it. If the chewed portion of the tubing is used as is, this can case trouble such as air leakage or difficulty in removing the tubing.

Handling of One-touch Fittings

Caution1. Tubing O.D. ø3.2, ø4

When using a brand of tubing other than SMC, be careful of the tolerance of the tube’s O.D.

1) Nylon tubing ≤ ±0.1 mm

2) Soft nylon tubing ≤ ±0.1 mm

3) Polyurethane tubing ≤ +0.15 mm

≤ –0.2 mm

When the tolerance of the tube’s O.D. is out of range men-tioned above, do not use the tube. Because tubing cannot be connected, or it may cause air leakage or tubing to come out after instllation.

2. Tubing O.D. ø2

Tubing other than from SMC cannot be used. If other tubing is used, it may not connect, air leakage is likely to occur after pip-ing, or the tubing is likely to detach.

Precautions on Other Tubing Brand

Caution1. Suitable tightening torque for the hexagon

lock nut is 0.05 N•m. For standard installa-tion, turn 15 to 30° using a tool after fasten-ing by hand. Be careful not to damage the product by over torquing.

Precautions on Series AS

Back page 2

Safety Instructions

These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by labels of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.

1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications.Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. The expected performance and safety assurance will be the responsibility of the person who has determined the compatibility of the system. This person should continuously review the suitability of all items specified, referring to the latest catalog information with a view to giving due consideration to any possibility of equipment failure when configuring a system.

2. Only trained personnel should operate pneumatically operated machinery and equipment.Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators.

3. Do not service machinery/equipment or attempt to remove components until safety is confirmed.1. Inspection and maintenance of machinery/equipment should only be performed once measures to

prevent falling or runaway of the driver objects have been confirmed. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply

pressure for this equipment and exhaust all residual compressed air in the system.3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston

rod, etc.

4. Contact SMC if the product is to be used in any of the following conditions:1. Conditions and environments beyond the given specifications, or if product is used outdoors.2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles,

medical equipment, food and beverages, recreation equipment, emergency stop circuits, clutch and brake circuits in press applications, or safety equipment.

3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis.

Note 1) ISO 4414: Pneumatic fluid power--General rules relating to systems.

Note 2) JIS B 8370: General Rules for Pneumatic Equipment

Warning

Caution : Operator error could result in injury or equipment damage.

Warning : Operator error could result in serious injury or loss of life.

Danger : In extreme conditions, there is a possible result of serious injury or loss of life.

15-18-3

1. Confirm the specifications.Products represented in this catalog are designed for use in compressed air appllications only (including vacuum), unless otherwise indicated.Do not use the product outside their design parameters.Please contact SMC when using the products in applications other than compressed air (including vacuum).

4. Use clean airIf the compressed air supply is contaminated with chemicals, cynthetic materials, corrosive gas, etc., it may lead to break down or malfunction.

Selection

Mounting

Piping

Air Supply

Maintenance

Operating Environment

Warning

1. Instruction manualInstall the products and operate them only after reading the instruction manual carefully and understanding its contents. Also keep the manual where it can be referred to as necessary.

2. Securing the space for maintenanceWhen installing the products, please allow access for maintenance.

3. Tightening torqueWhen installing the products, please follow the listed torque specifications.

Warning

1. Do not use in environments where the product is directly exposed to corrosive gases, chemicals, salt water, water or steam.

2. Do not expose the product to direct sunlight for an extended period of time.

3. Do not use in a place subject to heavy vibrations and/or shocks.

4. Do not mount the product in locations where it is exposed to radiant heat.

Warning

1. Maintenance procedures are outlined in the operation manual.Not following proper procedures could cause the product to malfunction and could lead to damage to the equipment or machine.

2. Maintenance workIf handled improperly, compressed air can be dangerous.Assembly, handling and repair of pneumatic systems should be performed by qualified personnel only.

3. Drain flushingRemove drainage from air filters regularly. (Refer to the specifications.)

4. Shut-down before maintenanceBefore attempting any kind of maintenance make sure the supply pressure is shut of and all residual air pressure is released from the system to be worked on.

5. Start-up after maintenance and inspectionApply operating pressure and power to the equipment and check for proper operation and possible air leaks. If operation is abnormal, please verify product set-up parameters.

6. Do not make any modifications to be product.Do not take the product apart.

Warning

1. Before pipingMake sure that all debris, cutting oil, dust, etc, are removed from the piping.

2. Wrapping of pipe tapeWhen screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not get inside the piping. Also, when the pipe tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads.

Caution

1. Operating fluidPlease consult with SMC when using the product in applications other than compressed air (including vacuum).Regarding products for general fluid, please ask SMC about applicable fluids.

2. Install an air dryer, aftercooler, etc.Excessive condensate in a compressed air system may cause valves and other pneumatic equipment to malfunction.Installation of an air dryer, after cooler etc. is recommended.

3. Drain flushingIf condensate in the drain bowl is not emptied on a regular basis, the bowl will over flow and allow the condensate to enter the compressed air lines.If the drain bowl is difficult to check and remove, it is recommended that a drain bowl with the auto-drain option be installed.For compressed air quality, refer to “Air Preparation Equipment” catalog.

Warning

Common PrecautionsBe sure to read before handling.For detailed precautions on every series, refer to main text.

15-18-4

Quality Assurance Information(ISO 9001, ISO 14001)

Reliable quality of products in the global market

To enable our customers throughout the world to use our products with even greater confidence, SMC has obtained certification for international standards “ISO 9001” and “ISO 14001”, and created a complete structure for quality assurance and environmental controls. SMC products pursue to meet its customers’ expectations while also considering company’s contribution in society.

This is an international standard for quality control and quality assurance. SMC has obtained a large number of certifications in Japan and overseas, providing assurance to our customers throughout the world.

Quality management system

ISO 9001

This is an international standard related to environmental management systems and environmental inspections. While promoting environmentally friendly automation technology, SMC is also making diligent efforts to preserve the environment.

Environmental management system

ISO 14001

Sales coordination

Production

Make customers our first priority, offering them reliable and friendly service.

Market researchProduct planningAfter service

Process controlInspection, testing, etc.Initial production control

Quality system educationTraining of suppliers

New product evaluationReliability designReliability testingNew technical development

EducationTraining

ResearchDesignDevelopment

Produce the highest quality with the participation of all employees.

Create new products using the latest technology, and offer the finest products in a timely manner.

SMC’s quality control system

Quality policies

Quality control activities

15-18-5

CE Mark

SMC Product Conforming to Inter

SMC products complying with EN/ISO, CSA/UL standards are supporting

The CE mark indicates that machines and components meet essential requirements of all the EC Directives applied.It has been obligatory to apply CE marks indicating conformity with EC Directives when machines and components are exported to the member Nations of the EU. Once “A manufacturer himself” declares a product to be safe by means of CE marking (declaration of conformity by manufacturer), free distribution inside the member Nations of the EU is permissible.

� CE MarkSMC provides CE marking to products to which EMC and Low Voltage Directives have been applied, in accordance with CETOP (European hydraulics and pneumatics committee) guide lines.

� As of February 1998, the following 18 countries will be obliged to conform to CE mark legislationIceland, Ireland, United Kingdom, Italy, Austria, Netherlands, Greece, Liechtenstein, Sweden, Spain, Denmark, Germany, Norway, Finland, France, Belgium, Portugal, Luxembourg

� EC Directives and Pneumatic Components• Machinery DirectiveThe Machinery Directive contains essential health and safety requirements for machinery, as applied to industrial machines e.g. machine tools, injection molding machines and automatic machines. Pneumatic equipment is not specified in Machinery Directive. However, the use of SMC products that are certified as conforming to EN Standards, allows customers to simplify preparation work of the Technical Construction File required for a Declaration of Conformity.

• Electromagnetic Compatibility (EMC) DirectiveThe EMC Directive specifies electromagnetic compatibility. Equipment which may generate electromagnetic interference or whose function may be compromised by electromagnetic interference is required to be immune to electromagnetic affects (EMS/immunity) without emitting excessive electromagnetic affects (EMI/emission).

• Low Voltage DirectiveThis directive is applied to products, which operate above 50 VAC to 1000 VAC and 75 VDC to 1500 VDC operating voltage, and require electrical safety measures to be introduced.

• Simple Pressure Vessels DirectiveThis directive is applied to welded vessels whose maximum operating pressure (PS) and volume of vessel (V) exceed 50 bar/L. Such vessels require EC type examination and then CE marking.

15-18-6

http://www.smcworld.com

you to comply with EC directives and CSA/UL standards.

� CSA Standards & UL StandardsUL and CSA standards have been applied in North America (U.S.A. and Canada) symbolizing safety of electric products, and are defined to mainly prevent danger from electric shock or fire, resulting from trouble with electric products. Both UL and CSA standards are acknowledged in North America as the first class certifying body. They have a long experience and ability for issuing product safety certificate. Products approved by CSA or UL standards are accepted in most states and governments beyond question.Since CSA is a test certifying body as the National Recognized Testing Laboratory (NRTL) within the jurisdiction of Occupational Safety and Health Administration (OSHA), SMC was tested for compliance with CSA Standards and UL Standards at the same time and was approved for compliance with the two Standards. The above CSA NRTL/C logo is described on a product label in order to indicate that the product is approved by CSA and UL Standards.

� TSSA (MCCR) Registration Products TSSA is the regulation in Ontario State, Canada. The products that the operating pressure is more than 5 psi (0.03 MPa) and the piping size is bigger than 1 inch. fall into the scope of TSSA regulation.

Products conforming to CE Standard

With CE symbol for simple visual recognition

In this catalog each accredited product series is indicated with a CE mark symbol. However, in some cases, every available models may not meet CE compliance. Please visit our web site for the latest selection of available models with CE mark.

Mark of compliance for CSA

Mark of compliance for CSA/UL

national Standards

15-18-7

SMC Product Conforming to International Standards

America EuropeU.S.A. SMC Corporation of America3011 North Franklin Road Indianapolis, IN 46226, U.S.A.TEL: 317-899-4440 FAX: 317-899-3102

CANADA SMC Pneumatics (Canada) Ltd.6768 Financial Drive Mississauga, Ontario, L5N 7J6 CanadaTEL: 905-812-0400 FAX: 905-812-8686

MEXICO SMC Corporation (Mexico), S.A. DE C.V.Carr. Silao-Trejo K.M. 2.5 S/N, Predio San Jose del DuranzoC.P. 36100, Silao, Gto., MexicoTEL: 472-72-2-55-00 FAX: 472-72-2-59-44/2-59-46

CHILE SMC Pneumatics (Chile) S.A.Av. La Montaña 1,115 km. 16,5 P. Norte ParqueIndustrial Valle Grande, Lampa Santiago, ChileTEL: 02-270-8600 FAX: 02-270-8601

ARGENTINA SMC Argentina S.A.Teodoro Garcia 3860 (1427) Buenos Aires, ArgentinaTEL: 011-4555-5762 FAX: 011-4555-5762

BOLIVIA SMC Pneumatics Bolivia S.R.L.Avenida Beni Numero 4665Santa Cruz de la Sierra-Casilla de Correo 2281, BoliviaTEL: 591-3-3428383 FAX: 591-3-3449900

VENEZUELA SMC Neumatica Venezuela S.A. Apartado 40152, Avenida Nueva Granada, Edificio Wanlac,Local 5, Caracas 1040-A, VenezuelaTEL: 2-632-1310 FAX: 2-632-3871

PERU (Distributor) IMPECO Automatizacion Industrial S.A. AV. Canevaro 752, Lince, Lima, PeruTEL: 1-471-6002 FAX: 1-471-0935

URUGUAY (Distributor) BAKO S.A. Galicia 1650 esq. Gaboto C.P. 11200, Montevideo, UruguayTEL: 2-401-6603 FAX: 2-409-4306

BRAZIL SMC Pneumaticos Do Brasil Ltda.Rua. Dra. Maria Fidelis, nr. 130, Jardim Piraporinha-Diadema-S.P. CEP: 09950-350, BrasilTEL: 11-4051-1177 FAX: 11-4071-6636

COLOMBIA (Distributor) Airmatic Ltda.Calle 18 69-05 Apart. Aereo 081045 Santa Fe de Bogotá, ColombiaTEL: 1-424-9240 FAX: 1-424-9260

U.K. SMC Pneumatics (U.K.) Ltd.Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN, Backinghamshire, U.K.TEL: 01908-563888 FAX: 01908-561185

GERMANY SMC Pneumatik GmbHBoschring 13-15 D-63329 Egelsbach, GermanyTEL: 06103-4020 FAX: 06103-402139

ITALY SMC Italia S.p.A.Via Garibaldi 62 I-20061 Carugate Milano, ItalyTEL: 02-9271365 FAX: 02-9271365

FRANCE SMC Pneumatique S.A.1 Boulevard de Strasbourg, Parc Gustave Eiffel, Bussy Saint Georges, F-77600Marne La Vallee Cedex 3 FranceTEL: 01-64-76-10-00 FAX: 01-64-76-10-10

SWEDEN SMC Pneumatics Sweden ABEkhagsvägen 29-31, S-141 05 Huddinge, SwedenTEL: 08-603-07-00 FAX: 08-603-07-10

SWITZERLAND SMC Pneumatik AGDorfstrasse 7, Postfach 117, CH-8484 Weisslingen, SwitzerlandTEL: 052-396-3131 FAX: 052-396-3191

AUSTRIA SMC Pneumatik GmbH (Austria)Girakstrasse 8, A-2100 Korneuburg, AustriaTEL: 0-2262-6228-0 FAX: 0-2262-62285

SPAIN SMC España, S.A.Zuazobidea 14 Pol. Ind. Júndiz 01015 Vitoria, SpainTEL: 945-184-100 FAX: 945-184-510

IRELAND SMC Pneumatics (Ireland) Ltd.2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin, IrelandTEL: 01-403-9000 FAX: 01-466-0385

NETHERLANDS (Associated company) SMC Pneumatics BVDe Ruyterkade 120, NL-1011 AB Amsterdam, NetherlandsTEL: 020-5318888 FAX: 020-5318880

GREECE (Distributor) S.Parianopoulos S.A.7, Konstantinoupoleos Street 11855 Athens, GreeceTEL: 01-3426076 FAX: 01-3455578

DENMARK SMC Pneumatik A/SKnudsminde 4 B DK-8300Odder, DenmarkTEL: 70252900 FAX: 70252901

SMC’s Global Service Network

15-18-20

EuropeFINLAND SMC Pneumatics Finland OYPL72, Tiistinniityntie 4, SF-02231 ESP00, FinlandTEL: 09-8595-80 FAX: 09-8595-8595

NORWAY SMC Pneumatics Norway A/SVollsveien 13C, Granfoss Næringspark N-1366 LYSAKER, NorwayTEL: 67-12-90-20 FAX: 67-12-90-21

BELGIUM (Distributor) SMC Pneumatics N.V./S.A.Nijverheidsstraat 20 B-2160 Wommelgem BelguimTEL: 03-355-1464 FAX: 03-355-1466

POLAND SMC Industrial Automation Polska Sp.z.o.o.ul. Konstruktorska 11A, PL-02-673 Warszawa, PolandTEL: 022-548-5085 FAX: 022-548-5087

TURKEY (Distributor) Entek Pnömatik San.ve Tic. Ltd. StiPerpa Tic. Merkezi Kat:11 No.1625 80270 Okmeydani Istanbul, TürkiyeTEL: 0212-221-1512 FAX: 0212-221-1519

RUSSIA SMC Pneumatik LLC.36/40 Sredny prospect V.O. St. Petersburg 199004, RussiaTEL: 812-118-5445 FAX: 812-118-5449

CZECH SMC Industrial Automation CZ s.r.o.Hudcova 78a, CZ-61200 Brno, Czech RepublicTEL: 05-4121-8034 FAX: 05-4121-8034

HUNGARY SMC Hungary Ipari Automatizálási kft.Budafoki ut 107-113 1117 BudapestTEL: 01-371-1343 FAX: 01-371-1344

ROMANIA SMC Romania S.r.l.Str. Frunzei, Nr. 29, Sector 2, Bucharest, RomaniaTEL: 01-3205111 FAX: 01-3261489

SLOVAKIA SMC Priemyselná automatizáciá, s.r.oNova 3, SK-83103 BratislavaTEL: 02-4445-6725 FAX: 02-4445-6028

SLOVENIA SMC Industrijska Avtomatilca d.o.o.Grajski trg 15, SLO- 8360 Zuzemberk, SloveniaTEL: 07388-5240 FAX: 07388-5249

SOUTH AFRICA (Distributor) Hyflo Southern Africa (Pty.) Ltd.P.O.Box 240 Paardeneiland 7420 South AfricaTEL: 021-511-7021 FAX: 021-511-4456

EGYPT (Distributor) Saadani Trading & Ind. Services15 Sebaai Street, Miami 21411 Alexandria, EgyptTEL: 3-548-50-34 FAX: 3-548-50-34

Oceania/AsiaAUSTRALIA SMC Pneumatics (Australia) Pty.Ltd.14-18 Hudson Avenue Castle Hill NSW 2154, AustraliaTEL: 02-9354-8222 FAX: 02-9894-5719

NEW ZEALAND SMC Pneumatics (New Zealand) Ltd.8C Sylvia Park Road Mt.Wellington Auckland, New ZealandTEL: 09-573-7007 FAX: 09-573-7002

TAIWAN SMC Pneumatics (Taiwan) Co.,Ltd.17, Lane 205, Nansan Rd., Sec.2, Luzhu-Hsiang, Taoyuan-Hsien, TAIWANTEL: 03-322-3443 FAX: 03-322-3387

HONG KONG SMC Pneumatics (Hong Kong) Ltd. 29/F, Clifford Centre, 778-784 Cheung, Sha Wan Road, Lai Chi Kok, Kowloon,Hong KongTEL: 2744-0121 FAX: 2785-1314

SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd.89 Tuas Avenue 1, Jurong Singapore 639520TEL: 6861-0888 FAX: 6861-1889

PHILIPPINES SHOKETSU SMC CorporationUnit 201 Common Goal Tower, Madrigal Business Park,Ayala Alabang Muntinlupa, PhilippinesTEL: 02-8090565 FAX: 02-8090586

MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd.Lot 36 Jalan Delima1/1, Subang Hi-Tech Industrial Park, Batu 3 40000 Shah AlamSelangor, MalaysiaTEL: 03-56350590 FAX: 03-56350602

SOUTH KOREA SMC Pneumatics Korea Co., Ltd.Woolim e-BIZ Center (Room 1008), 170-5, Guro-Dong, Guro-Gu,Seoul, 152-050, South KoreaTEL: 02-3219-0700 FAX: 02-3219-0702

CHINA SMC (China) Co., Ltd.7 Wan Yuan St. Beijing Economic & Technological Development Zone 100176, China TEL: 010-67882111 FAX: 010-67881837

THAILAND SMC Thailand Ltd.134/6 Moo 5, Tiwanon Road, Bangkadi, Amphur Muang, Patumthani 12000, ThailandTEL: 02-963-7099 FAX: 02-501-2937

INDIA SMC Pneumatics (India) Pvt. Ltd.D-107 to 112, Phase-2, Extension, Noida, Dist. Gautaim Budh Nagar,U.P. 201 305, IndiaTEL: (0120)-4568730 FAX: 0120-4568933

INDONESIA (Distributor) P.T. Riyadi Putera MakmurJalan Hayam Wuruk Komplek Glodok Jaya No. 27-28 Jakarta 11180 IndonesiaTEL: 021-625 5548 FAX: 021-625 5888

PAKISTAN (Distributor) Jubilee CorporationFirst Floor Mercantile Centre, Newton Road Near Boulton Market P.O. Box 6165 Karachi 74000 PakistanTEL: 021-243-9070/8449 FAX: 021-241-4589

ISRAEL (Distributor) Baccara Automation ControlKvutzat Geva 18915 IsraelTEL: 04-653-5960 FAX: 04-653-1445

SAUDI ARABIA (Distributor) Assaggaff Trading Est.P.O. Box 3385 Al-Amir Majed Street, Jeddah-21471, Saudi ArabiaTEL: 02-6761574 FAX: 02-6708173

15-18-21

SMC’s Global Service Network

applicable tubing: ø3.2, ø4, ø6 connection thread: m3, m5 ... · ms t vmg. precautions ......

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