appendix a - span.gov.my · ruang terkurung dilarang masuk danger confined space do not enter model...
TRANSCRIPT
Appendix A
Volume 3 119Sewer Networks and Pump Stations
Figure A 1 : Standard Manhole Cover
CLASS D400 "MARKING " EN 124
Y
YSTAINLESS STEELBOLT AND NUT10mm Ø, 100mmLONG
HOLE
10mm Ø STAINLESS
SECTION Y - Y : TYPICAL HINGE
STEEL BOLT
SECTION Y - Y : COVER HINGE OPEN AT 90° SECTION Y - Y : COVER HINGE OPEN AT MIN. 100°
B B
C
C
PRECAST R.C. MANHOLE
SECTION B - B
PLAN
DETAIL '1'
Z
Z
DETAIL '4' : EMBOSSED LOGO
ALL CORNERS
DETAIL '2' & '3' : EMBOSSED DESIGN
3mm ± 0.5
TO BE ROUNDED OFF
BAHAYARUANG TERKURUNG
DILARANG MASUK
DANGERCONFINED SPACE
DO NOT ENTER
MODEL NO. AND THE
SEE DETAIL '1'
EMBOSSED LOGO(SEE DETAIL '4')
LOCKING AND
PLACE OF MANUFACTUREMANUFACTURER'S NAME AND
SERIAL NO.
AA
SEE DETAIL '3'
SEE DETAIL '2'
LIFTING DEVICE
HINGE DEVICE
16mm Ø BOLT
SECTION X - X : TYPICAL LOCKING DEVICE
( TYPICAL SURFACE DETAIL )
SECTION Z - Z
TYPICAL SECTION OF HEAVY DUTYD.I. MANHOLE COVER AND FRAME
SECTION A - A
TYPICAL DETAILS OF HEAVY DUTYD.I. MANHOLE COVER AND FRAME
PRECAST R.C. MANHOLE
SECTION C - C
ANCHORING DEVICE WITH12mm Ø THREAD AND 16mm Ø HOLE (ANCHORDEPTH : 50mm)
FILLED WITH NON-SHRINKCEMENTITIOUS MATERIAL / PREMIX
FILLED WITH NON-SHRINKCEMENTITIOUS MATERIAL / PREMIX
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
120
Figure A 2 : Plan View of Typical Manhole
Appendix A
Volume 3 121Sewer Networks and Pump Stations
Figure A 3 Typical Shallow Precast Concrete Manhole (Ground Level to Invert of Pipe 1.2 m ≤ Depth < 2.5 m)
Figure A 3 : Typical Shallow Precast Concrete Manhole
(Ground Level to Invert of Pipe 1.2m ≤ Depth < 2.5m
Figure A 3 : Typical Shallow Precast Concrete Manhole (Ground Level to Invert of Pipe 1.2 m ≤ Depth < 2.5 m)
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
122
Figure A 4 Typical Shallow Precast Concrete Manhole with Backdrop(Ground Level to Invert of Pipe 1.2 m ≤ Depth < 2.5 m)
Figure A 4 : Typical Shallow Precast Concrete Manhole with Backdrop (Ground Level to Invert of Pipe 1.2m ≤ Depth < 2.5m)
>
≥
Appendix A
Volume 3 123Sewer Networks and Pump Stations
Figure A 5 Typical Medium Precast Concrete Manhole (Ground Level to Invert of Pipe 2.5 m ≤ Depth < 5 m)
Figure A 5 : Typical Medium Precast Concrete Manhole (Ground Level to Invert of Pipe 2.5m ≤ Depth < 5m)
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
124
Figure A 6 Typical Medium Precast Concrete Manhole with backdrop(Ground Level to Invert of Pipe 2.5 m ≤ Depth < 5 m)
Figure A 6 : Typical Medium Precast Concrete Manhole with Backdrop (Ground Level to Invert of Pipe 2.5m ≤ Depth < 5m)
>
≥
Appendix A
Volume 3 125Sewer Networks and Pump Stations
Figure A 7 Typical Deep Precast Concrete Manhole(Ground Level to Invert of Pipe 5 m ≤ Depth ≤ 9 m)
Figure A 7 : Typical Deep Precast Concrete Manhole (Ground Level to Invert of Pipe 5m ≤ Depth ≤ 9m)
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
126
Figure A8 Typical Deep Precast Concrete Manhole with Backdrop(Ground Level to Invert of Pipe 5 m ≤ Depth ≤ 9 m)
Figure A 8 : Typical Deep Precast Concrete Manhole with Backdrop (Ground Level to Invert of Pipe 5m ≤ Depth ≤ 9m)
>
≥
Appendix A
Volume 3 127Sewer Networks and Pump Stations
Figure A 9 : Typical Details of Large Diameter Manhole (LDM) Type
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
128
Figure A 10 : Typical Induct Vent Detail
Induct Vent
1. All dimmensions are in millimetres.
150 Min.
Inside face of Manhole
750 Min.150 Min.
Column Support
Centreline of manhole
Notes :
2. Diameter of induct vent shall be approximately 1/2 of the forcemain but shall not exceed 300mm.
Appendix A
Volume 3 129Sewer Networks and Pump Stations
Figure A 11 : Details of Household Connection to Main Sewer Reticulation Pipe for V.C. Pipe
VARIES
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
130
Figure A 12 : Typical Details of Concrete Thrust and Anchor Block
¼°
½°
° °
¼°
½°° ° °
Appendix A
Volume 3 131Sewer Networks and Pump Stations
Figure A 13(a) : Typical Details of Inverted Siphons or Depressed Sewer
Figure A 13a : Typical Details of Inverted Siphons or Depressed Sewer
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
132
Figure A 13(b) : Typical Details of Inverted Siphons or Depressed Sewer
Figure A 13b : Typical Details of Inverted Siphons or Depressed Sewer
Appendix A
Volume 3 133Sewer Networks and Pump Stations
Figure A 14(a) : Typical Details for Force Main – Scour Valve and ReceivingManhole
Figure A 14a : Typical Details for Force Main – Scour Valve and Receiving Manhole
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
134
Figure A 14(b) : Typical Details for Force Main – Air ValveFigure A 14b : Typical Details for Force Main – Air Valve
Appendix A
Volume 3 135Sewer Networks and Pump Stations
Figure A 15 : Typical Detail of Force Main Crossing
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
136
Figure A 16(a) : Standard Pipe BeddingsFigure A 16a : Standard Pipe Beddings
Appendix A
Volume 3 137Sewer Networks and Pump Stations
Figure A 16(b) : Standard Pipe Beddings
Figure A 16b : Standard Pipe Beddings
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
138
Figure A 17 : Vacuum Sewage Collection System
Figure A 18 : House Connection
vacuum sewer
vacuum station
sewage treatment works
gravity lateral sewer
collection chamber
crossover pipevacuum sewer
Appendix A
Volume 3 139Sewer Networks and Pump Stations
Figure A 19 (a) : Example Of Vacuum Station With Housed Collection Vessel
was
hdow
n su
mp
inco
min
g se
wer
m
ains
serv
ice
plat
form
forc
e m
ain
biof
ilter
non-
retu
rn v
alve
disc
harg
e pu
mps
serv
ice
plat
form
sigh
t gla
ss
toile
t
fire-
fight
ing
syst
em
AM
F bo
ard
vacu
um p
umps
hand
rail
vacu
um g
auge
s
cont
rol p
anel
/te
lem
etry
sys
tem
char
t rec
orde
r
stan
dby
dies
el
gene
rato
r
fuel
tank
PLA
N
up
moi
stur
e tra
p
suct
ion
pipe
from
w
ashd
own
sum
p
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
140
Figure A 19 (b) : Example Of Vacuum Station With Housed Collection Vessel
bypa
ss
conn
ectio
n
vacu
um ta
ke-o
ff pi
peto
vac
uum
pum
ps
moi
stur
e tra
p
AB
S p
ipew
ork
tova
cuum
pum
ps
ABS
suc
tion
pipe
vacu
um p
ump
ABS
vac
uum
exh
aust
pi
pew
ork
to b
iofil
ter
moi
stur
e tra
pdr
aina
ge p
ipe
cast
in-s
itupl
inth
biof
ilter
med
ia
vacu
um v
esse
l
disc
harg
epu
mps
ELE
VATI
ON
Appendix A
Volume 3 141Sewer Networks and Pump Stations
Figure A 20 (a) : Collection Chambers With Interface Valves Vented Through Breather Pipes
Figure A. 20 (b) : Collection Chamber With Interface Valve Activated By Float
interface valve
150mm thick concrete surround
chamber ring with base and conical benching
hingged D.I. manhole cover
heavy duty cover slab
float
landing slab
chamber ring
to vacuum sewer
suction pipe
valve controller
150mm thick concrete surround
sensor pipe
chamber ring with base and conical benching
hingged D.I. manhole cover
heavy duty cover slab
fall
breather pipe
landing slab
chamber ring
to vacuum sewer
gravity lateral swer
suction pipe
interface valve
sensor pipe
heavy duty cover slab
fall
breather pipe
landing slab
chamber ring
to vacuum sewer
suction pipe
interface valve
gravity lateral sewer
150mm thick concrete surround
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
142
Figure A. 20 (c) : Multi-valve Collection Chamber
A A
150mm thick concrete surround
150mm thick concrete surround
gravity lateral sewer
breather pipe
Section A - A
Plan
chamber ring with base and conical benching
hingged D.I. manhole cover
heavy duty cover slab
landing slab
chamber ring
Appendix A
Volume 3 143Sewer Networks and Pump Stations
Figure A 21: Vacuum Sewer Profiles (not to scale)
Figure A. 22 : Example of Vacuum Sewer Profiles For Uphill and Downhill Transport (Not To Scale)
flow150m 150m
300m
m
10m
100-
200m
m
flow
15m 10m 10m15m
L/2
100-
200m
m
flow
L L
L/2 L/2 L/2
0.2% min. slope
0.2% min. slope
flow
6m min.
0.2% min. slopeflow
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
144
Figure A 23 : Y-Branch for Vacuum Sewer
Figure A 24 : Method of Joining Crossover Pipes and Branch Sewers to Vacuum Mains
°branch
Direction of flow
vertical angle60
45 elbow
45 elbow
flow
flow
flow
vacuum main
Plan
End View
crossover pipe / branch sewer
flow
flowflow
45 `Y' fitting(may be fabricated)
vacuum main
flow flow
900
mm
min
. cov
er
60 max
°
° 45 elbow°
°
Elevation
ground level
Figure A 23 : Y-Branch for Vacuum Sewer
Figure A 24 : Method of Joining Crossover Pipes and Branch Sewers to Vacuum Mains
°branch
Direction of flow
vertical angle60
45 elbow
45 elbow
flow
flow
flow
vacuum main
Plan
End View
crossover pipe / branch sewer
flow
flowflow
45 `Y' fitting(may be fabricated)
vacuum main
flow flow
900
mm
min
. cov
er
60 max
°
° 45 elbow°
°
Elevation
ground level
Appendix A
Volume 3 145Sewer Networks and Pump Stations
Figure A 25 : Typical Details of Dry-well Pump Station
BLOCK3 LAYER CONC. VENTILATION
PERFORATED SLAB
DOOR
LIGHTNING ARRESTORCOPPER TYPE
CARRIERLIFTING I-BEAM C/W
WINDOW
GATE VALVE
CHECK VALVE
DRY PIT PUMPSDEWATERING PUMP
SCREENINGS COLLECTION BIN
CHEQUER PLATE
CAT LADDER
WET WELL DRY WELL
(FLOAT SWITCH)
OPENINGS
STOP LOG
INCOMING SEWER
R.C STAIRCASE TO ENGR'S DETAIL
HANDRAIL
HANDRAIL
PENSTOCK
MECHANICAL COARSE SCREEN TO NEAREST SUMPRAIN WATER DOWN PIPE
R.C GUTTER TO ENGR'S DETAIL
BRICKWALL C/W CEMENT PLASTER ON BOTH SIDES
1st. STANDBY PUMP START ALARM
2nd. STANDBY PUMP START
SUMP BWL
ALL PUMP STOP
1st.. DUTY PUMP START
2nd. DUTY PUMP START
RAMP DOWN
DN
G.I
CH
AIN
GU
AR
D.
PLAN VIEW
LOUVRES WINDOWADJUSTABLE GLASS
DOOR
DRY PIT PUMPS
R.C STAIRCASE TO ENGR'S DETAIL124 378 6 5101112 913
SPOT LIGHTCHEQUER PLATE
BRICKWALL C/W CEMENTPLASTER ON BOTH SIDES
AIR EXTRACTOR FAN
3 LAYER CONC. VENTILATION BLOCK
CHECK VALVE.
R.C STAIRCASE TO ENGR'S DETAIL.
BLOCK AT TOP AND BOTTOM LEVELCONCRETE VENTILATION
EXTRACTOR FAN
CONC. THRUST BLOCK.
654321
7
CHAIN GUARD.
181920212223
17
DN
CONC. THRUST BLOCK.
A
GATE VALVE.
1011
9816
131415
12
G.I CHAIN GUARDPENSTOCK
20191714 15 16 18 21
A
INCOMING SEWER
GRATING COVER
FORCEMAIN
3 LAYER CONC. VENTILATIONBLOCK AT TOP AND BOTTOM LEVELLIQUID RETURN FROM OTHER UNIT PROCESSESDRAIN
CONC. APRON LAID TO FALL
MECHANICAL COARSE SCREEN
OVERFLOW CHAMBER
WP
OVERFLOW PIPE DISCHARGETO MONSOON DRAIN
AT TOP AND BOTTOMLEVEL
SECTION VIEW
N.B. : The discharge level for dewatering pump shall be higher than the invert level of overflow pipe to prevent sewage from back flowing into the dry well during flooding
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
146
Figure A 26 : Typical Detail of Wet-well Pump Station
Appendix A
Volume 3 147Sewer Networks and Pump Stations
Figure A 27 : Buffer Zone for Pump Station with Super Structure
Volume 3
Appendix A
Malaysian SewerageIndustry Guidelines
148
Figure A 28 : Buffer Zone for Pump without Super Structure
Appendix A
Volume 3 149Sewer Networks and Pump Stations
Figure A 29 : Standards Symbols and Abbreviations
Figure A. 29 : Symbols
BUILDING (WOODEN OR
BUILDING (MASONRY)
GATE
POND
FIRE
PAVED
RAIL ROAD
CULVER
BRIDGE
PAVED CHANNEL AND FLOW
UNPAVED SIDE SLOPESCHAINLINK FENCEUTILITY
TELEPHONE POLE
ELECTRIC
STREET
PROPERTY, LOT OR RESERVE
SEPTIC TANKBOREHOL
PON
H
LIGHT SIDE POLE SIDE
ST
Symbols
PROVISION FOR BACKDROP FOR SEWER CONNECTIONPROVISION FOR T-JOINT FOR SEWER CONNECTION
PROPOSED MANHOLE AND SEWER IN PLAN
PROPOSED MANHOLE AND SEWER IN PROFILE
EXISTING MANHOLE AND SEWER IN PLAN
EXISTING MANHOLE AND SEWER IN PROFILE
WATER MAIN (GENERALLY 1m DEEP)
ELECTRICAL TRANSMISSION LINE OR CONDUIT (GENERALLY 1m DEEP)
TELEPHONE CONDUIT (GENERALLY 1.5m DEEP)
W
E
T
DN 375 R.C.P DN 375 R.C.P
1:80 1:72DIRECTION OF
SEW ER
PIPE
G GAS
Abbreviations
ASBESTOS CEMENT CAST
A.C.P. C.I.
CONCRET
DUCTILE DIAMETE
CENTRECONC. D.I. DIA.(ø) CRS
DRAWINEXISTINGROUND GRADE HORIZONTA
INVERJALAN KAMPUNLORONLEFT MAXIMUMANHOLMINIMUMODIFIENUMBE
HIGH
INSIDE
DRG. EXIST. GD. GR. HORZ INV. JLN. KG. LRG. LT MAX. M.H. MIN. MOD. NO.
H.A. I.D. VERT.
N.T.S.O.D.
R.C.PRET.RTSSG.SHT.SPECSTD.SCW.STL.STA.TYP.VAR.
CH.
V.C.P
R.C.
NOT TO OUTSIDE
REINFORCED CONCRETE RETICULATION RIGHTSLOPESTREAM OR SHEETSPECIFICATIOSTANDARSTANDARD CUT-OUT STEELSTATIOTYPICAVARIEVERTICA
CHAINAG
VITRIFIED CLAY
D.M.H. DROP
REINFORCED CLASS CL. DIAMETEDIA.(ø) NOMINAL DN.
HDPE HIGH DENSITY