app 4 viii-1

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Interpretation for Radio graphic round defects of welding of pressure vessels and boilers.

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  • 2011a SECTION VIII DIVISION 1

    FIG. 4-8 CHARTS FOR t OVER 4 in. (100 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)] (c) Cluster

    1 in. (25 mm)1 in. (25 mm)

    429

  • 2011a SECTION VIII DIVISION 1

    FIG. 4-7 CHARTS FOR t OVER 2 in. to 4 in. (50 mm to 100 mm), INCLUSIVE

    (c) Cluster

    1 in. (25 mm)1 in. (25 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)]

    428

  • 2011a SECTION VIII DIVISION 1

    FIG. 4-6 CHARTS FOR t OVER 34 in. to 2 in. (19 mm to 50 mm), INCLUSIVE

    (c) Cluster

    1 in. (25 mm)1 in. (25 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)]

    427

  • 2011a SECTION VIII DIVISION 1

    FIG. 4-5 CHARTS FOR t OVER 38 in. to 34 in. (10 mm to 19 mm), INCLUSIVE

    (c) Cluster

    1 in. (25 mm)1 in. (25 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)]

    426

  • 2011a SECTION VIII DIVISION 1

    FIG. 4-3 CHARTS FOR t EQUAL TO 18 in. to 14 in. (3 mm to 6 mm), INCLUSIVE

    1 in. (25 mm)

    (c) Cluster

    1 in. (25 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)]

    FIG. 4-4 CHARTS FOR t OVER 14 in. to 38 in. (6 mm to 10 mm), INCLUSIVE

    (c) Cluster

    1 in. (25 mm)1 in. (25 mm)

    (a) Random Rounded Indications [See Note (1)]

    Typical concentration and size permitted in any 6 in. (150 mm) length of weld.Maximum size per Table 4-1.

    NOTES:(1)(2)

    (b) Isolated Indication [See Note (2)]

    425

  • 2011a SECTION VIII DIVISION 1

    FIG

    .4-

    2GROUPS

    OF

    ALIG

    NED

    ROUNDED

    INDIC

    ATIO

    NS

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    RA

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    a le

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    L 13L

    23L

    33L

    3L 2

    L 3L 4

    Max

    imu

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    1 /4

    in. (

    6 m

    m)

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    3/ 4

    in. (

    19 m

    m)

    1 /3t

    fo

    r t

    3 /4

    in. (

    19 m

    m)

    to 2

    1 /4

    in. (

    57 m

    m)

    3 /4

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    19 m

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    t g

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    er t

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    21 /

    4 in

    . (57

    mm

    )

    = = =

    Min

    imu

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    pac

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    her

    e L

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    ated

    .

    424

  • 2011a SECTION VIII DIVISION 1

    FIG.4

    -1ALI

    GNED

    ROU

    NDED

    INDIC

    ATI

    ONS

    GE

    NE

    RA

    L N

    OT

    E: S

    um

    of

    L 1 t

    o L

    x sh

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    L 2

    L x

    423

  • 2011a SECTION VIII DIVISION 1

    TABLE 4-1

    Customary Units

    Maximum Size ofAcceptable Rounded Maximum Size of

    Indication, in.Thickness t, Nonrelevantin. Random Isolated Indication, in.

    Less than 1814t

    13t110t

    18 0.031 0.042 0.015316 0.047 0.063 0.01514 0.063 0.083 0.015

    516 0.078 0.104 0.03138 0.091 0.125 0.031

    716 0.109 0.146 0.03112 0.125 0.168 0.031

    916 0.142 0.188 0.03158 0.156 0.210 0.031

    1116 0.156 0.230 0.031

    34 to 2, incl. 0.156 0.250 0.031Over 2 0.156 0.375 0.063

    SI Units

    Maximum Size ofAcceptable Rounded Maximum Size of

    Indication, mmThickness t, Nonrelevantmm Random Isolated Indication, mm

    Less than 3 14t13t

    110t3 0.79 1.07 0.385 1.19 1.60 0.386 1.60 2.11 0.38

    8 1.98 2.64 0.7910 2.31 3.18 0.7911 2.77 3.71 0.7913 3.18 4.27 0.79

    14 3.61 4.78 0.7916 3.96 5.33 0.7917 3.96 5.84 0.79

    19.0 to 50, incl. 3.96 6.35 0.79Over 50 3.96 9.53 1.60

    GENERAL NOTE: This Table contains examples only.

    422

    be permitted in welds less than 6 in. (150 mm) in length.(h) Clustered Indications. The illustrations for clustered

    indications show up to four times as many indications ina local area, as that shown in the illustrations for randomindications. The length of an acceptable cluster shall notexceed the lesser of 1 in. (25 mm) or 2t. Where more thanone cluster is present, the sum of the lengths of the clustersshall not exceed 1 in. (25 mm) in a 6 in. (150 mm)length weld.

  • 2011a SECTION VIII DIVISION 1

    MANDATORY APPENDIX 4ROUNDED INDICATIONS CHARTSACCEPTANCE STANDARD FOR

    RADIOGRAPHICALLY DETERMINEDROUNDED INDICATIONS IN WELDS

    4-1 APPLICABILITY OF THESESTANDARDS

    These standards are applicable to ferritic, austenitic, andnonferrous materials.

    4-2 TERMINOLOGY

    (a) Rounded Indications. Indications with a maximumlength of three times the width or less on the radiographare dened as rounded indications. These indications maybe circular, elliptical, conical, or irregular in shape andmay have tails. When evaluating the size of an indication,the tail shall be included. The indication may be from anyimperfection in theweld, such as porosity, slag, or tungsten.

    (b) Aligned Indications. A sequence of four or morerounded indications shall be considered to be aligned whenthey touch a line parallel to the length of the weld drawnthrough the center of the two outer rounded indications.

    (c) Thickness t. t is the thickness of the weld, excludingany allowable reinforcement. For a butt weld joining twomembers having different thicknesses at the weld, t is thethinner of these two thicknesses. If a full penetration weldincludes a llet weld, the thickness of the throat of thellet shall be included in t.

    4-3 ACCEPTANCE CRITERIA

    (a) Image Density. Density within the image of the indi-cation may vary and is not a criterion for acceptance orrejection.

    (b) Relevant Indications. (See Table 4-1 for examples.)Only those rounded indications which exceed the followingdimensions shall be considered relevant.

    (1) 110t for t less than 18 in. (3 mm)(2) 164 in. for t from 18 in. to 14 in. (3 mm to

    6 mm), incl.

    421

    (3) 132 in. for t greater than 14 in. to 2 in. (6 mm to50 mm), incl.

    (4) 116 in. for t greater than 2 in. (50 mm)(c) Maximum Size of Rounded Indication. (See

    Table 4-1 for examples.) The maximum permissible sizeof any indication shall be 14t, or 532 in. (4 mm), whicheveris smaller; except that an isolated indication separated froman adjacent indication by 1 in. (25 mm) or more may be13t, or 14 in. (6 mm), whichever is less. For t greater than2 in. (50 mm) the maximum permissible size of an isolatedindication shall be increased to 38 in. (10 mm).

    (d) Aligned Rounded Indications. Aligned rounded indi-cations are acceptable when the summation of the diametersof the indications is less than t in a length of 12t. SeeFig. 4-1. The length of groups of aligned rounded indica-tions and the spacing between the groups shall meet therequirements of Fig. 4-2.

    (e) Spacing. The distance between adjacent roundedindications is not a factor in determining acceptance orrejection, except as required for isolated indications orgroups of aligned indications.

    (f) Rounded Indication Charts. The rounded indicationscharacterized as imperfections shall not exceed that shownin the charts. The charts in Figs. 4-3 through 4-8 illustratevarious types of assorted, randomly dispersed and clusteredrounded indications for different weld thicknesses greaterthan 18 in. (3 mm). These charts represent the maximumacceptable concentration limits for rounded indications.The charts for each thickness range represent full-scale6 in. (150 mm) radiographs, and shall not be enlarged orreduced. The distributions shown are not necessarily thepatterns that may appear on the radiograph, but are typicalof the concentration and size of indications permitted.

    (g) Weld Thickness t less than 1/8 in. (3 mm). For tless than 18 in. (3 mm) the maximum number of roundedindications shall not exceed 12 in a 6 in. (150 mm) lengthof weld. A proportionally fewer number of indications shall

  • A-250.3.7 Weld Thickness t Less Than 1/8 in.(3 mm). For t less than 1/8 in. (3 mm), the maximumnumber of rounded indications shall not exceed 12 ina 6 in. (150 mm) length of weld. A proportionally fewernumber of indications shall be permitted in welds lessthan 6 in. (150 mm) in length.

    A-250.3.8 Clustered Indications. The illustrationsfor clustered indications show up to four times as manyindications in a local area, as that shown in the illustra-tions for random indications. The length of an acceptablecluster shall not exceed the lesser of 1 in. (25 mm) or 2t.Where more than one cluster is present, the sum of thelengths of the clusters shall not exceed 1 in. (25 mm) ina 6 in. (150 mm) length of weld.

    METHODS FOR MAGNETIC PARTICLEEXAMINATION (MT)

    A-260A-260.1 Scope. This Appendix provides for proce-

    dures that shall be followed whenever magnetic particleexamination is required by PG-93. The detailed examina-tion method of Article 7 of Section V shall be used with theacceptance criteria specified in this Appendix. Magneticparticle examination shall be performed in accordancewith a written procedure, certified by the Manufacturer tobe in accordance with the requirement of T150 of SectionV.

    A-260.2 Certification of Personnel. The Manufac-turer shall certify that each magnetic particle examinermeets the following requirements:(a) The examiner has vision, with correction if neces-

    sary, to enable him to read a Jaeger Type No. 2 StandardChart at a distance of not less than 12 in. (300 mm) and iscapable of distinguishing and differentiating contrastbetween colors used. These capabilities shall be checkedannually.(b) The examiner is competent in the techniques of the

    magnetic particle examination method for which he iscertified, including making the examination and interpret-ing and evaluating the results, except that where theexamination method consists of more than one operation,he may be certified as being qualified only for one or moreof these operations.

    A-260.3 Evaluation of Indications. Indications willbe revealed by retention of magnetic particles. All suchindications are not necessarily imperfections, however,since excessive surface roughness, magnetic permeabilityvariations (such as at the edge of heat affected zones), etc.,may produce similar indications.An indication of an imperfection may be larger than the

    imperfection that causes it; however, the size of theindication is the basis for acceptance evaluation. Onlyindications that have any dimension greater than 1/16 in.(1.5 mm) shall be considered relevant.

    (a) A linear indication is one having a length greaterthan three times the width.(b) A rounded indication is one of circular or elliptical

    shape with a length equal to or less than three times itswidth.(c) Any questionable or doubtful indications shall be

    reexamined to determine whether or not they arerelevant.

    A-260.4 Acceptance Standards. All surfaces to beexamined shall be free of(a) relevant linear indications(b) relevant rounded indications greater than 3/16 in.

    (5 mm)(c) four or more relevant rounded indications in a line

    separated by 1/16 in. (1.5 mm) or less, edge to edge

    METHODS FOR LIQUID PENETRANTEXAMINATION (PT)

    NOTE: Satisfactory application of this method of examination requiresspecial skills in the techniques involved and in interpreting theresults. The requirements specified herein presume application bysuitably experienced personnel.

    A-270A-270.1 Scope. This Appendix provides for proce-

    dures that shall be followed whenever liquid penetrantexamination is required by PG-93. The detailed examina-tion method of Article 6 of Section V shall be used with theacceptance criteria specified in this Appendix. Liquidpenetrant examination shall be performed in accordancewith a written procedure, certified by the Manufacturer tobe in accordance with the requirement of T150 of SectionV.

    A-270.2 Certification of Personnel. The Manufac-turer shall certify that each liquid penetrant examinermeets the following requirements:(a) The examiner has vision, with correction if neces-

    sary, to enable him to read a Jaeger Type No. 2 StandardChart at a distance of not less than 12 in. (300 mm) and iscapable of distinguishing and differentiating contrastbetween colors used. These capabilities shall be checkedannually.(b) The examiner is competent in the techniques of the

    liquid penetrant examination method for which he iscertified, including making the examination and interpret-ing and evaluating the results, except that where theexamination method consists of more than one operation,he may be certified as being qualified only for one or moreof these operations.

    A-270.3 Evaluation of Indications. An indication ofan imperfection may be larger than the imperfection thatcauses it; however, the size of the indication is the basis for

    ASME 2011a SECTION I

    211

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