api571_nov14
TRANSCRIPT
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Your Plant ASSETS worth MILLIONS / BILLIONS … Do Not Take Risks!! It’s also about Safety, Reliability, Availability & Minimizing Liability of Fixed Equipment
The first step in safety and reliability of refinery equipment is identifying and understanding the relevant damagemechanisms in the refining industries. API 571 document contains practical information and guidance on damagemechanisms that can affect process equipment, assistance regarding the type and extent of damage, and how thisknowledge can be applied to the selection of effective inspection methods to detect size and characterize damage.
API 571 Supplementary Certification is meant for assessing the candidates for their knowledge level of damage mechanisms
which is important when implementing the API Inspection Codes (API 510, API 570, API 653) and in conducting risk basedinspection per API 580 and API 581.
Who Should A t tend?
Plant inspection engineer and managers, Inspection personnel, plant operating engineers who are involved ininspection, RBI, FFS, and fixed equipment reliability programs.
QA/QC engineers, Maintenance engineers and technicians and people involved in trouble shooting of plant operations.
Corrosion engineers will have immense benefit from this course in terms of identifying, understanding, prevention andmitigation of corrosion mechanisms and related damages of refinery equipment.
Although refinery problems are the main focus of the classes, personnel from related industries (such as mid-stream
companies, gas plants, and petrochemical firms) also benefit from the course content and exercises. Any Inspector orEngineer interested in the refinery corrosion area can attend the class.
* Effective immediately individuals applying for API 571, API 577 and API 580 certification programs are NO LONGERrequired to have a valid and current basic certification (API 510, 570, or 653) in order to qualify.
Refineries and chemical plants contain many different processingunits, each having its own combination of aggressive processstreams and temperature/pressure conditions.
This course helps the participants to understand easily the variousdegradations and damages inflicted on equipments and how todetect, evaluate, and prevent them. It covers the 64 corrosionmechanisms documented in the API 571 and review the basicrefinery flow that affects corrosion mechanisms. Consequently it willhelp them to pass the API 571 certification exam successfully.
. Trainings . Workshops . Empowering . Excellence . Quality . Teamwork .
HRD Approved “Class A” Training Provider (since Year 2002). Registered with Ministry of Finance
API 571AdvancedCorrosion & Materials
Professional Certification Preparation
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API 571 Certification Preparation (7 Days)
Course Object ives
Premature failure of critical components like pipelines, tanks, pressure vessels, boilers and related equipment, heat
exchangers often results in operating down time, loss of production, environmental pollution and in some cases, loss of
human life.
The course provides participants with the knowledge necessary:
To gain a detailed background on the scope, organization and use of API 571.
To know how to detect, evaluate, and prevent degradations and damages of
Refinery Equipment.
To present typical corrosion failures and to illustrate the inter-relationship
between corrosion mechanisms and associated metallurgy.
To identify various inspection techniques for different metallurgies and
corrosion mechanisms.
To grasp the advanced information in preventive as well as predictive
maintenance of equipment.
To present different forms of degradations and various mechanisms and related
environmental factors.
To know the factors contributing the damage, the correct monitoring &
inspection of damage, prevention/mitigation of damage mechanisms.
Help participants to pass the certification examination successfully.
Score well in API 571 examination.
www.idc-training.com
IDC Training House Sdn BhdNo 7, Unit 8 , Jalan Industri PBP3, Taman Industri PusatBandar Puchong, 47100 Puchong, Selangor, Malaysia.
+603-80615126 / 8720
+603-8068 7720
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API 571 Certification Preparation (7 Days)
Part II
8. How Steel and Cast Iron Differ9. Stress Relieving10. Annealing and normalizing11. Dehydrogenation
Part III - General Corrosion TipsPart IV - Glossary of Terms
Course Out l ine
Module 1: The API 571 Test OverviewIntroduction
Module 2: Refinery Materials of ConstructionPart I (Introduction)
1. Steel2. Carbon Steel3. Cast Iron4. C-MoSteel5. Cr-Mo Steels6. Killed Steel7. Stainless Steels
Module 2.5: Amine TreatingCorrosion mechanisms:1. Wet H2S damage2. Ammonium Bisulfide3. Erosion/Erosion Corrosion
4. Amine Cracking5. Amine Corrosion6. Titanium Hydriding7. Cooling water corrosion
Module 3: Fatigue, Stress Corrosion Cracking (SCC) &HydrogenFatigue (Part 1 of 3) Thermal Fatigue, Mechanical Fatigue, Vibration InducedFatigue, Corrosion Fatigue
Stress Corrosion Cracking (Part 2 of 3) 1. Chloride SCC
2. Caustic SCC (Caustic Embrittlement)3. Ammonia Stress Corrosion Cracking4. Liquid Metal Embrittlement (LME)5. Polythionic Acid SCC6. Amine SCC7. Carbonate SCC
Hydrogen Cracking (Part 3 of 3) 1. Hydrogen Embrittlement2. High Temp H2/H2S Corrosion3. Wet H2S Cracking
a. Hydrogen Induced Cracking (HIC)b. Stress Orientated HIC (SOHIC)
c. Sulfide SCC (SCC)4. Hydrogen Stress Cracking – HF5. HTHA
Module 4: High Temperature Corrosion, 400+ °F (204°C)1. Sulfidation2. Carburization3. Decarburization4. Metal Dusting5. Oxidation6. Fuel Ash Corrosion7. Nitriding8. Graphitization
9. Softening (Spheroidization)10.Temper Embrittlement
Module 5: General Damage Mechanisms – All IndustriesSteam BlanketingDissimilar Metal Weld CrackingThermal ShockErosion / Erosion – CorrosionCavitation
Refractory DegradationReheat CrackingRefinery Operations 101
Module 6: Uniform or Localized Loss of ThicknessGalvanic Corrosion
Atmospheric CorrosionCorrosion Under Insulation (CUI)Cooling Water CorrosionMicrobiologically Induced Corrosion (MIC)DealloyingGraphitic CorrosionBoiler Water condensate Corrosion
CO2 CorrosionFlue Gas Dew. Point CorrosionSoil CorrosionCaustic CorrosionRefinery Operations 101
Module 7: General Damage Mechanisms – RefineryIndustry
Amine Corrosion Ammonium Bisulfide Corrosion (Alkaline Sour Water) Ammonium Chloride CorrosionHydrochloric Acid (HCl) CorrosionHigh Temp H2/H2S Corrosion
Hydrofluoric (HF) CorrosionNaphthenic Acid CorrosionPhenol (Carbonic Acid) CorrosionPhosphoric Acid CorrosionSour Water Corrosion (Acidic)Sulfuric Acid CorrosionTitanium Hydriding
Module 8: Refining UnitsPutting it all together - Process Units
FINAL: API 571 TESTTest Preparation
Tips on taking the Test (VERY IMPORTANT)Test & Review
11.Strain Aging12.885 °F Embrittlement13.Sigma Phase
Embrittlement14.Brittle Fracture15.Creep / Stress Rupture16.Short Term Overheating –
Stress Rupture
17.Titanium HydridingRefinery Operations 101
C Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.el: +603- 8061 5126 / 8061 8720 / 8060 8720 / 8060 7720 Fax: +603- 8068 7720 Email: [email protected] URL: www.idc-training.com
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Murry Funderburg
Trainer’s Profile
Murry Funderburg has
been an expert for more
than 40 years in the
fields of materials
engineering, failure
analysis and inspection.
His experience includes
materials selection, failure analysis, reliability
assessment, and testing of equipment found
in petrochemical (downstream and
ups t ream), chemica l (ch lo r ina ted
hydrocarbons, inorganic and organic acids,
pharmaceuticals), pollution control (thermal
oxidizers, carbon bed absorbers), and
equipment manufacturing (heat exchangers,
air coolers, desalination) facilities.
Murry holds numerous Technical
certifications including:
API 510 Certification Preparation
“Pressure Vessel Inspection”
API 570 Certification Preparation “In-
Service Piping”
ASME IX “Welding Qualifications” Code
Simplified
ASME VIII Division 1 “Pressure Vessel”
Code Simplified Professional Engineer, Metallurgy
NACE International Corrosion Specialist
NACE International Materials Selection
Since 1999, Murry has been a Corrosion/
Materials Engineering Specialist with Shell
Oil Products, US, and he leads API
certification training courses for Pinnacle
Asset Integrity Services.
Special Skills:-
Inspector for periodic inspection & certification of
Pressure vessels, Piping Systems, storage tanks
and steam boilers.
Inspector for third party & welding inspection and
QA/QC in manufacturing/construction of Pressure
vessels, Steam Boilers, Piping Systems
Specialist in the application of advanced
technologies for inspection, corrosion testing and
failure analysis
Educational Qualifications:-
Master of Science, Materials Science andEngineering (1973, Vanderbilt University, Nashville,Tennessee)
Bachelor of Engineering, Material Engineering (1973,Vanderbilt, University Nashville,
Tennessee)
Master of Business Administration, Finance,(University of Connecticut, Storrs Connecticut)
, 2005)
www.pinnacleais.com
C Training House Sdn Bhd No 7, Unit 8, Jalan Industri PBP3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.el: +603- 8061 5126 / 8061 8720 / 8060 8720 / 8060 7720 Fax: +603- 8068 7720 Email: [email protected] URL: www.idc-training.com
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API 571 Advanced Corrosion & Materials ProfessionalCertification Preparation Training
Date : 10 - 16 November 2014 Time : 8.30am - 5.30pm
Venue : IDC Training House Office, Puchong, Selangor, MALAYSIA
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Fee Per Pax Training Only Training & Exam 2014 Exam Window Deadline
Training Fee RM 6,100 / USD 2,033 RM 6,100 / USD 2,033 April 22 - 30 Jan 20
Examination Fee - RM 1,225 / USD 350 August 15 - 25 May 16
Admin Fee - RM 200 / USD 67 December 12 - 22 Sept 12
Total RM 6,100 / USD 2,033 RM 7,525 / USD 2,450
TEP
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Note: Fee does not includ e any taxes (withholding or otherwise).In case of any taxes applicable, the client has to ensure that the
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SAVE MORE with Group Rate! (3 pax or more) General Information1. Fees: Include Course Materials, Meals & Certificate2. Codes/Standards: Participant to bring their own copy.3. Accommodation: Not included in Training Fee. Shuttle
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