api510_aug16
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API 510
PRESSURE VESSEL INSPECTORCERTIFICATION PREPARATION PROGRAMCOURSE DURATION: 7 DAYS
An intensive course with daily homework & a final exam (similar to API 510 exam); special
emphasis on the use of related codes & calculations. Study Guide is provided for pre-class study.
COURSE DESCRIPTION
The API 510 Pressure Vessel Inspector Certification Preparation program is designed toequip individuals with broad knowledge base relating to maintenance, inspection,
repair, and alteration of pressure vessels.
This program is produced by MSTS Inspection Training Services in Oklahoma, U.S.
All instructors trained by Mark Smith (Master Trainer of MSTS) are selected for their
technical and “wake-ability” skills. (“Wake-ability” – the ability to minimize snores
during long, boring technical training.) Our students generally have a 90% passing rate.
This program benefits employers and the industry as a whole by helping to:
Improve management control of process unit operation, repair, and
maintenance Reduce the potential for inspection delays
Provide a continued high level of safety through the use of highly specialized and
experienced inspectors
Mark Smith Master Trainer from
MSTS Training Services
REACH US Today for Greater Safety, Quality, Reliability, Productivity, ProfitabilityHRD Approved “Class A” Training Provider (since Year 2002). Registered with Ministry of Finance
HRDFClaimable
√
LAST UPDATED 27-01-2016
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PREPARE YOURSELF TO BE ACERTIFIED API 510 INSPECTOR!
COURSE OBJECTIVESThe course provides participants with the knowledge necessary to:
✓ Successfully pass the API 510 Pressure Vessel Inspector
certification exam
✓ Effectively use major codes: ASME B&PV & Sections V, VIII, & IX
✓ Perform all basic piping calculations needed for the API exam
(e.g. tmin, test pressure, MAWP, static head, MDMT, corrosionrates, remaining life, etc.)
✓ Use API’s requirements during inspection, repairs, and
alterations of pressure vessels
✓ Review welding procedures (WPS/PQR) and welder performance
qualifications (WPQ)
COURSE OUTLINEDAY 1
1) Welcome & Introduction
2) ASME B&PV Section VIII – Vessel Fabrication Code
Learn how to successfully use this Code:
Purpose of the Code
Scope of the Code
Organization of the Code
Qualification requirements specified by the Code
Roles specified by the Code
Key terms discussed in the Code
Tips on how to find needed information in the Code
3) API 510 Sections 1-4
Purpose or API 510
Scope of API 510
Responsibilities defined in API 510
Tips on how to memorize important information from API 510
Evening Session:
Section VIII Homework
Use the Code to answer typical questions found in the API exam
API 510 Pressure Vessel Inspector Certification Preparation Program
www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
WHO SHOULD ATTEND?
Des igned for pressure
equipment inspectors and
engineers working in refineries,
chemical & industrial plants,
gas plants, pipeline terminals,
and oil fields.
Inspection / Mechanical
Engineer Asset Integrity Engineer
Material & Corrosion
Engineer
DOSH Officer
Welding Inspector
Project Engineer
QA /QC / NDT Engineer
Quality / Safety Coordinator
Static Engineer, Technician
No required class pre-requisites.However, if you wish to pursuethe API Certification Exam, aminimal years of experience onsubject matter is requireddepending on your educationalqualifications.
Please refer to the ExamQualification Requirements at:
www.api.org/icp
http://www.api.org/icphttp://www.api.org/icp
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DAY 2
1) Review Homework from Day 1
2) ASME B&PV VIII – Key Concepts
Vessel MAWP
Vessel Part MAWP
Stresses – Longitudinal and Circumferential
Types of Joints, Weld Joint Categories
Amount of RT – Full or Spot
RT Factors
3) ASME B&PV VIII – Calculations & Charts
Learn how to successfully determine the following:
Static Head Pressure
Vessel MAWP
Joint Efficiency
Minimum Thickness for a Cylindrical Shell
Evening Session:
Section VIII Homework
Practice all Calculations covered in class
DAY 3 1) Review homework from Day 2
2) ASME B&PV VIII – Key Concepts
Pressure Testing cautions & requirements
The significant of a brittle fracture
3) ASME B&PV VIII – Calculations & Charts
Learn how to successfully determine the following:
Minimum Thickness for a Formed Head
Minimum Thickness for a Flat Head
Vessel Part MAWP for Shell and Formed Heads
Hydrotest Test Pressure
Pneumatic Test Pressure
Vessel MDMT
Acceptance criteria for Impact Tests
Maximum Allowable External Pressure for a Shell
Evening Session:
Section VIII Homework
Practice all Calculations covered in class
www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
BONUS !!!
Color tabs checklists &
Technical TrainingPasses will be provided
API 510 Pressure Vessel Inspector Certification Preparation Program
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DAY 4
1) Review homework from Day 3
2) ASME B&PV VIII –Key Concepts
Fillet weld terms
Principles of nozzle reinforcement
3) ASME B&PV VIII - Calculations & Charts
Learn how to successfully determine the following:
Minimum size of nozzle fillet welds
Nozzle reinforcement
4) API 510 Sections 5-6
Corrosion Mechanisms
Fitness for Service Evaluations
Inspection Types and Requirements, Inspection Intervals
Pressure Testing Requirements
Inspection of Relief Devices
Evening Session:
Section VIII Homework
Practice all Calculations covered in class
DAY 5
1) Review Homework from Day 4
2) ASME B&PV Section IX - Welding Code
Purpose of the Code
Roles of the Inspector
Organization of the Code
Welding Positions – Test and Field
Testing Requirements and Acceptance Criteria
Welder Qualification Process and Restrictions
Weld Procedure Qualification Process and Restrictions
3) Review and Evaluate a WPQ (Welder Performance
Qualification)
4) Review and Evaluate a WPS (Welding Procedure
Specification) and the associated PQR (Procedure
Qualification Record)
Evening Session:
Section IX Homework
Open and Closed book Quiz, evaluate 2 WPQ’s, and 1 WPS/PQR
www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
API 510 Pressure Vessel Inspector Certification Preparation Program
COURSE DUR ATION
7 Days Training
DAILY SCHEDULE
8:30am - 5:30pm (Workshop)
6:00pm - 7:30pm
(Evening session - Optional)
ITEMS TO BRING
Calculator
Lots of Questions
A “CAN-DO” Attitude
Codes/Standards (in hardcopy)
* Please refer to 510Publications Effectivity Sheet athttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=en
Stationeries such as pen and
highlighter will
be provided.
http://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=en
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DAY 6
1) Review Homework from Day 5
2) API 510 Section 7
Repairs & Alterations Requirements
PWHT Alternatives
Inspector & Engineer Roles
Re-rating Requirements
3) ASME B&PV Section V – NDE
Purpose of the Code
Organization in the Code
Tips on hoof the Code
RT Techniques
Purpose & Selection of IQI’s
RT Film Density Requirements
Key terms discussed w to find needed information in the Code
Evening Session:
Section V Homework
Open and Closed book Quiz, API 510 Quiz
DAY 7
1) Review Homework from Day 6
2) API 576 – Relief Devices
Types of Relief Devices
Purpose & operation of Balanced Bellows Relief Devices
Purpose & operation of Pilot Operatored Relief Devices
Tips on how to study this document
3) API 572 – Inspection of Vessels
Tips on how to study this document
4) Chap 2 – Conditions causing Deterioration
Tips on how to study this document
5) Practice Exam – Exam is similar to the API 510 exam
www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
API 510 Pressure Vessel Inspector Certification Preparation Program
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www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TRAINER’S PROFILE
LUTZ SEIBT
SPECIAL SKILLS
✓
Inspector for periodical inspection
& certification of
Pressure vessels, Steam boilers,
Piping Systems
Cranes, Hoisting equipment,
Hoisting equipment of lifeboats
✓ Inspector for third party & welding
inspection and QA/QC inmanufacturing / construction of
Pressure vessels, Steam boilers,
Piping Systems
COURSES CONDUCTED
API 510 Pressure Vessel Inspector
API 570 Piping Inspector
API 577 Advanced Welding
Inspection & MetallurgyProfessional cum IDC Welding
Inspector
ASME IX “Welding Qualification”
ASME VIII Division 1 “Pressure
Vessel”
European Pressure Equipment
Directive (PED) 97/23/ECSimplified
IDC Piping Specialist - Part 1:
ASME B31.3 Process Piping
Leak or Pressure Testing of
Pressure Equipment
Material Certificates (EN10204 /
EN10168 / ISO10474)
Welding & NDT Symbols (AWS /
ISO Code)
Lutz Seibt has more than 20 years hands-on experience as
an Authorized Inspector and Auditor acc. to GermanPressure Vessel (AD Merkblaetter), Boiler (TRD) and
Storage Tanks Codes, Pressure Equipment Directive (PED),
Transportable Pressure Equipment Directive (TPED) and
European Construction Material Directive; 9 years out of it
within TUV’s International Business Unit in Asia Pacific.
He has conducted numerous training sessions related to Pressure
Equipments (based on American and European standards) in
Malaysia, Singapore, Korea, China, Thailand and Vietnam.
TECHNICAL QUALIFICATIONS
✓ Certified International Welding Engineers (International
Institute of Welding - IIW, Germany)
✓ Certified API 510 Pressure Vessel Inspector
✓ Certified API 570 Piping Inspector
✓ Certified API 577 Advanced Welding Inspection & Metallurgy
Professional
✓ Certified Pedestal Crane Inspector acc. to API RP 2D
(Cranetech Training & Inspection, Inc., USA)✓
Certified Safety Engineer (Fachhochschule Frankfurt,
Germany)
✓ Environmental Auditor (Technical Academy Esslingen,
Germany)
✓ Bachelor Degree – Motor Vehicle Engineering
http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577
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www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720
No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
TRAINER’S PROFILE
LUTZ SEIBT
TESTIMONIALS
It was an excellent program conducted by a very experienced tutor.
The discussion topics were directly related to my work scope and
responsibilities & helpful and recommended this course to any
inspection personnel.
E. KannanDiscipline Head, Inspection Execution, Sarawak Shell Bhd
As always the course has been conducted to an excellent standard
and the learning very much tuned to actual work environments.
Very much recommended to all levels of the engineering community.
Pg Hassanal ASBPHM PutehUtilities Plant Inspector, Brunei LNG Sdn Bhd
What I like most about the Training is the SIMPLIFICATION.
P.GovalupillayManaging Director, PT. Atmindo (Indonesia)
Before I attend this Training, my knowledge about the pressure
vessel code is very poor. Now, I am SELF-MOTIVATED to know
more about ASME, quite interesting.
Adi SetiawanEngineer, PT. Atmindo (Indonesia)
The course was conducted successfully and I believe it helps me in
having a better understanding of ASME IX "Welding Qualification".
Ir Mohd Rosli SalimInspector Engineer, Petronas Penapisan (Melaka)
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FINANCE DEPARTMENT CONTACT DETAILS
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METHOD OF PAYMENT (Please tick your preferred option)
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working days before training date. Full prepayment via cheque will onlybe acknowledged upon clearance by the bank.
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CURRENCY BANK ACCOUNT DETAILS
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To REGISTER, please EMAIL this form to [email protected]
or FAX to +603-80687720
REGISTRATION FORM
API 510 PRESSURE VESSEL INSPECTORCERTIFICATION PREPARATION PROGRAM
VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
DATE: 01-07 AUG 2016TIME: 8:30AM—5:30PM
LOCAL PARTICIPANT (PER PAX)
INTERNATIONAL PARTICIPANT (PER PAX)
[ ] [ ] [ ] [ ] [ ] [ ]FEE
COURSE ONLY EXAM ONLY COURSE & EXAM COURSE ONLY EXAM ONLY COURSE & EXAM
COURSE RM 6,800 - RM 6,800 USD 2,200 - USD 2,200
EXAM - RM 4,500 RM 4,500 - USD 900 USD 900
ADMIN - RM 200 RM 200 - USD 70 USD 70
TOTAL RM 6,800 RM 4,700 RM 11,500 USD 2,200 USD 970 USD 3,170
PARTICIPANT DETAILS
Full Name (as per IC/Passport): ________________________________________Email:
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LAST UPDATED 27-01-2016
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SAVE MORE with Group Rate!(3 Pax or More)
[ ] RM 6,400 / USD 2,100 per pax
EXAMWINDOW
EXAMDEADLINE
[ ] May 13 – 27 Mar 04
[ ] Sep 16 – 30 Jul 08
COURSE FEE
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* Course fee is subject to 6% Goods and Services Tax (GST)
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1)IDC Training House Sdn Bhd reserves the right tocancel or make alternative arrangements to thecourse content, date, trainer, venue & course fee ifthe needs arise due to unforeseen circumstances.
2)Fee does not include any taxes (withholding orotherwise). In case of any taxes applicable, theclient has to ensure that the taxes are paid on topof the investment fee paid for the course.Compliance with the local tax laws is theresponsibility of the client.
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the said exam window statedin the invoice will need to pay for the difference inMYR if there is an increase in the currencyconversion.
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1) Seat is confirmed only upon receiving RegistrationForm with Proof of Payment. Verbal or writtenrequest to reserve seat will not be entertained.
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3) For any cancellation received in writing less thanfourteen (14) working days prior to the coursedate, or no-show, client is liable to pay the fullcourse fee and NO REFUND will be granted.Replacement of delegate to same training session is
allowed at no extra charges.
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