api 571 damage mechanisms affecting fixed equipment in the refining and petrochemical industries

5/21/2018 API 571 Damage Mechanisms Affecting Fixed Equipment in the Refining and Petrochemical Industries

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ConsulngTrainingExpertWitnessFailureAnalysisDesignReviewCorrosionTestInspeconCoangsMaterialsCP>>>

CourseOutline|WhoShouldAend|Registraon|InHouse|OnDemand|OnlineCourses|PPTSlides+Testbank|CourseList

CourseOverview

APIRP5712011is thelatestedionthatdescribesdamage

mechanisms affecng equipment in the refining and

petrochemical industries. A key first step in managing

equipment safety and reliability is the idenficaon and

understanding of the various damage mechanisms. Proper

idenficaon ofdamage mechanisms is also required when

implemenngtheAPIInspeconCodes(API510,API570,API

653) and incarrying outriskbased inspecon(RBI)perAPI

580andAPI581.Whenperforming afitnessforservice(FFS)assessmentusingAPI579,thedamagemechanismsneedto

beunderstoodandneedtobeconsideredwhenevaluangthe

remaininglife.

This 5daycorrosionshort courseaims toprovide theparcipants withathoroughunderstandingofthe

various damagemechanismscontained inthe latest edionofAPI RP 5712011 that canaffectprocess

equipment,thetypeandextentofdamagethatcanbeexpected,andhowthisknowledgecanbeappliedtotheselecon ofeffecve inspecon methods to detect size and characterize damage. The66 damage

Corrosion Short Courses: API 571 Damage Mechanisms Affecting Fixed Equipment in the Refini... http://www.corrosionclinic.com/corrosion_courses/API 571 Damage Mechanisms Affecting Fix...

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mechanismstobediscussedinthiscorrosionshortcoursearecommontoavarietyofindustriesincluding

refiningandpetrochemical,pulpandpaper,andfossilulity:

DM# DamageMechanism DM# Damage Mechanism

1 Sulfidaon 34 Soening (Spheroidizaon)

2 WetH2SDamage(Blistering/HIC/SOHIC/SSC) 35 ReheatCracking

3 Creep/ Stress Rupture 36 SulfuricAcidCorrosion4 HightemperatureH2/H2SCorrosion 37 HydrofluoricAcid(HF)Corrosion

5 PolythionicAcidStressCorrosion Cracking 38 FlueGasDewPointCorrosion

6 NaphthenicAcidCorrosion(NAC) 39 DissimilarMetalWeld(DMW)Cracking

7 AmmoniumBisulfideCorrosion 40 HydrogenStressCracking inHF

8 Ammonium Chloride Corrosion 41 Dealloying(Dezincificaon/Denickelificaon)

9 HydrochloricAcid(HCl)Corrosion 42 CO2Corrosion

10 HighTemperature Hydrogen Aack(HTHA) 43 Corrosion Fague

11 Oxidaon 44 FuelAshCorrosion

12 ThermalFague 45 AmineCorrosion

13 SourWaterCorrosion (acidic) 46 CorrosionUnder Insulaon(CUI)

14 RefractoryDegradaon 47 Atmospheric Corrosion

15 Graphizaon 48 Ammonia StressCorrosion Cracking

16 TemperEmbrilement 49 Cooling WaterCorrosion

17 Decarburizaon 50 BoilerWaterICondensateCorrosion18 CauscStressCorrosionCracking 51 MicrobiologicallyInduced Corrosion(MIC)

19 CauscCorrosion 52 LiquidMetalEmbrilement

20 ErosionIErosionCorrosion 53 GalvanicCorrosion21 CarbonateStressCorrosionCracking(ACSCC) 54 MechanicalFague

22 AmineCracking 55 Nitriding

23 ChlorideStressCorrosion Cracking 56 VibrationInducedFague

24 Carburizaon 57 TitaniumHydriding

25 Hydrogen Embrilement 58 SoilCorrosion

26 SteamBlanketing 59 MetalDusng


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27 ThermalShock 60 StrainAging

28 Cavitaon 61 SulfateStressCorrosion Cracking

29 GraphicCorrosion(seeDealloying) 62 Phosphoric AcidCorrosion

30 Short termOverheangStressRupture 63 Phenol(carbolicacid)Corrosion

31 BrileFracture 64 Ethanol StressCorrosionCracking

32 Sigma Phase/ChiEmbrilement 65 OxygenEnhancedIgnionandCombuson

33 885F(475C)Embrilement 66 Organic Acid Corrosion Of DisllaonTower

Overhead Systems

Thiscorrosionshortcourseisavailableforinhousetraining,onlineanddistancelearningworldwide.Itcan

alsobecustomizedtomeetthespecificneedsofyourorganizaon.CourseOutline|WhoShouldAend|Registraon|InHouse|OnDemand|OnlineCourses|PPTSlides+Testbank|CourseList

CourseOutline

1.Introduc

on

to

Corrosion 1.1Corrosion:DefinionandExamples

1.2BasicConceptsinElectrochemistry

1.3WhyDoMetalsCorrode

1.4Kinecs:theRateofCorrosion

1.5HowDoMetalsCorrode:DifferentFormsofCorrosion

1.6GeneralMethodsforCorrosionControl

2.CommonAlloysUsedintheRefiningandPetrochemicalIndustries

3.OverviewofAPIRP5712011

4.GeneralDamageMechanismsAllIndustriesIncludingRefiningand

Petrochemical,PulpandPaper,andFossilUlity

4.1General

4.2MechanicalandMetallurgicalFailureMechanisms


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C i Sh t C API 571 D M h i Aff ti Fi d E i t i th R fi i htt // i li i / i /API 571 D M h i Aff ti Fi


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4.2.1Graphizaon

4.2.2Soening(Spheroidizaon)

4.2.3TemperEmbrilement

4.2.4StrainAging

4.2.5885oFEmbrilement

4.2.6SigmaPhaseEmbrilement

4.2.7BrileFracture

4.2.8Creep/StressRupture

4.2.9ThermalFague

4.2.10ShortTermOverheangStressRupture

4.2.11SteamBlankeng 4.2.12DissimilarMetalWeld(DMW)Cracking

4.2.13ThermalShock

4.2.14Erosion/ErosionCorrosion

4.2.15Cavitaon

4.2.16MechanicalFague

4.2.17VibraonInducedFague

4.2.18RefractoryDegradaon

4.2.19ReheatCracking

4.2.20GaseousOxygenEnhancedIgnionandCombuson

4.3UniformorLocalizedLossofThickness

4.3.1GalvanicCorrosion

4.3.2AtmosphericCorrosion 4.3.3CorrosionUnderInsulaon(CUI)

4.3.4CoolingWaterCorrosion

4.3.5BoilerWaterCondensateCorrosion

4.3.6CO2Corrosion

4.3.7FlueGasDewPointCorrosion

4.3.8MicrobiologicallyInducedCorrosion(MIC)

4.3.9SoilCorrosion 4.3.10CauscCorrosion


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4.3.11Dealloying

4.3.12GraphicCorrosion

4.4HighTemperatureCorrosion[400o

F(204o

C)]

4.4.1Oxidaon

4.4.2Sulfidaon

4.4.3Carburizaon

4.4.4Decarburizaon

4.4.5MetalDusng

4.4.6FuelAshCorrosion

4.4.7Nitriding

4.5EnvironmentAssistedCracking 4.5.1ChlorideStressCorrosionCracking(CISCC)

4.5.2CorrosionFague

4.5.3CauscStressCorrosionCracking(CauscEmbrilement)

4.5.4AmmoniaStressCorrosionCracking

4.5.5LiquidMetalEmbrilement(LME)

4.5.6HydrogenEmbrilement(HE)

4.5.7EthanolStressCorrosionCracking(SCC)

4.5.8SulfateStressCorrosionCracking

5 RefiningIndustryDamageMechanisms

5.1General

5.1.1UniformorLocalizedLossinThicknessPhenomena

5.1.1.1AmineCorrosion 5.1.1.2AmmoniumBisulfideCorrosion(AlkalineSourWater)

5.1.1.3AmmoniumChlorideCorrosion

5.1.1.4HydrochloricAcid(HCl)Corrosion

5.1.1.5HighTemperatureH2/H2SCorrosion

5.1.1.6Hydrofluoric(HF)AcidCorrosion

5.1.1.7NaphthenicAcidCorrosion(NAC)

5.1.1.8Phenol(CarbonicAcid)Corrosion 5.1.1.9PhosphoricAcidCorrosion


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5.1.1.11SulfuricAcidCorrosion

5.1.1.12AqueousOrganicAcidCorrosion

5.1.2EnvironmentAssistedCracking

5.1.2.1PolythionicAcidStressCorrosionCracking(PASCC)

5.1.2.2AmineStressCorrosionCracking 5.1.2.3WetH2SDamage(Blistering/HIC/SOHIC/SCC)

5.1.2.4HydrogenStressCrackingHF

5.1.2.5CarbonateStressCorrosionCracking(ACSCC)

5.1.3OtherMechanisms

5.1.3.1HighTemperatureHydrogenAack(HTHA)

5.1.3.2

Titanium

Hydriding 5.2ProcessUnitPFDs

5.2.1CrudeUnit/Vacuum

5.2.2DelayedCoker

5.2.3FluidCatalycCracking

5.2.4FCCLightEndsRecovery

5.2.5CatalycReformingCCR

5.2.6CatalycReformingFixedBed 5.2.7HydroprocessingUnitsHydrotreang,Hydrocracking

5.2.8SulfuricAcidAlkylaon

5.2.9HFAlkylaon

5.2.10AmineTreang

5.2.11SulfurRecovery

5.2.12SourWaterStripper

5.2.13Isomerizaon

5.2.14HydrogenReforming

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WhoShouldAend


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Designers, Inspecon Engineers, Maintenance Engineers, Plant Inspectors, Mechanical Engineers, and

ProcessEngineersintherefiningandpetrochemicalindustries.

RegistraonforThis CorrosionCourse

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corrosioncoursescanbecustomizedtofityourorganizaon'sneeds.

Thereisnominimumormaximumnumberofparcipantsrequiredforinhousetrainingcorrosioncourses.

Weconducttheinhousetrainingcorrosioncourseatyourcompany'spremisesandatameconvenientto

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program.

Clickheretocontactusforaquotaonfortakingthiscourseascourseondemand.


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api 571 damage mechanisms affecting fixed equipment in the refining and petrochemical industries

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