apec official business presentation (2012.11.29)
TRANSCRIPT
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Asia Pacific Energy CorporationClean Coal Technology
W E L C O M Eto
APECAsia Pacific Energy Corporation
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Asia Pacific Energy CorporationClean Coal Technology
A presentation on
50MW-200 T/H Coal-Fired CirculatingFluidized Bed (CFB) Cogeneration PowerPlant
by Asia Pacific Energy Corporation
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History of the Plant
DATE CONTROL No. PARTICULARMar. 21, 1996 AS096-003214 Certificate of Registration with BOIDec. 2000 0012-692-206 Application for ECCSep. 3, 2002 0012-692-206 Issuance of ECCJun. 20, 2003 Ground BreakingJun. 27, 2003 Certificate of EndorsementJun. 30, 2003 0012-692-206 ECC Amendments
Nov. 05, 2003 Start of site developmentDec. 10, 2003 Start of Engineering Works & DesignMar. 12, 2004 Registration AgreementMar. 04, 2005 04-01-U Issuance of Certificate of RegistrationSep. 29, 2005 P3-577N92905 License to handle controlled precursors and essential chemicals
from PDEANov. 2005 Integrated MOA for the formation of MMT, and the establishment
of Environmental Monitoring Fund (EMF) and EnvironmentalGuarantee Fund (EGF)Jan. 2006 Plant startup & commissioningJan. 6, 2006 Issuance of Permit to OperateJun. 22, 2006 06-06-GN15-15692 Issuance of Certificate of Compliance (COC) / Start of Commercial
Operation
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Particulars Remarks
Total land area 6.3 hectaresTotal employees
Filipinos 52Taiwanese 4 (including Plant Manager)Average age 28 yrs. Old
Customers All locators of TECO-SEZOutside customers Ongoing discussion
Number of operating days per year 350 days or 8,400 hrs.
Average power generated 40MW at full designed extraction, (max. 52MW at MCR)Average steam generated 185-195 MT/hr, (max. 200 t/h MCR)Average steam extraction 68 MT/hr at current operation, (85 MT/hr max.)for process use
Average coal consumption 630 MT/day (Semirara), or 580T/day (Indonesia)Water source Deep well waterWater treatment applied Reverse Osmosis + Demineralizing Plant
Capacity of enclosed coal yard 40,000 MT, with enclosed coal conveyors and conveyor tunnels
Emission control system applied CEMS Continuous Emission Monitoring System located atsmoke stack
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TIPCO ESTATE CORPORATION SPECIAL ECONOMIC ZONE TECO SEZ
APEC Total Area = 6.3 hectare
APEC Ash Pond area = 2.5 hectare
APEC Power Plant Area = 3.8 hectare
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Q.1) Why most Coal-fired Power Plants are constructed near the sea andnot inland?
A.1) vessels/barges to coal stock-yard direct unloading, lesser if not eliminatethe inland truck hauling
A.2) sea is a vast source of water for cooling and boiler feed-water
Q.2) Why APEC is constructed inland and not near the sea?A.1) APEC is a cogeneration power plant built for TIPCO and other locatorswithin TECO-SEZ
A.2) Process steam, which is used as heating/drying medium in papermanufacturing, is directly extracted from the steam turbine during operation at
pre-determined pressure & temperature and cannot be stored & kept longerwithout losing its energy
wikipedia: Cogeneration (also combined heat and power , CHP ) is the useof a heat engine or a power station to simultaneously generate bothelectricity and useful heat .
Cogeneration Power Plant: APEC
CombinedGeneration
Customer:TECO-SEZ Locators
TIPCOFSIQUANTAetc..
Electricity
Process Steam(Useful Heat)
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Schematic Diagram of APEC Co-generation Power Plant
ULTRA-PUREWATER TANK
Steam to TIPCO &other TECO locators
@ 85 MT/hr (max)
BOILERFEED-WATER
PUMP
CONDENSATEWATERPUMP
Electricity to allTECO locators
@ 36MW
Feed Water
Boiler SteamTurbine
CoalSilo
COAL COOLINGTOWER
60% returnto APEC
Generator
COOLINGWATER
Condenser
LPG
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CFB Technology
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CIRCULATING FLUIDIZED BED CFB)
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Economizer
Economizer
Economizer
3 rd SH 1
st
SH 1stSH
2nd
SH
Drum
SAF
PAF
COAL
LIMESTONE
SAND
Wind-box
Circulating Fluidized Bed (CFB) Boiler
VortexFinder(2 Sets)
Principle of Circulating Fluidized Bed (CFB) Boiler
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Principle of Circulating Fluidized Bed (CFB) Boiler
Furnace
Return Leg
Back-Pass
Circulating Fluidized Bed (CFB) Boiler
Vortex Finder
Heavy Particles Back to Furnace
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CFB Boiler and Electrostatic Precipitator
Smoke stack(height 70m)
Electrostatic Precipitator
SH
eco
APH
Continuous Emission Monitoring System (CEMS)24/7 Monitoring
SOxNOx
PM10COO2
Temp
AshPond
Ash Pond
CementBatching Plant
Fly AshSilo
Recir-culating
AshSilo
Bottom AshSilo
Dry Type
Wet Type
IDF
Steam vapor from
a PC-type boiler
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Plant Emission & Government Standards
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Comparison Between CFB Boiler and PC Boiler in Emission Pollution Control
Known Emission Pollutants Circulating Fluidized Bed (CFB) Pulverized Coal (PC)
Sulfur Dioxide SO2 & SOx Furnace temperature at 800
C-950
C.
Direct injection of limestone to furnace.
Furnace temperature at 1200 C-1400
C.
An FGD (flue gas de-sulfurizer) is installedalong flue gas line.
Operating cost is higher. Nitrogen Dioxide NO2 & NOx Furnace low temperature at 800~950 C.
With 2nd stage combustion.
NOx formation is high at higher furnacetemperature.
An SCR (Selected Catalytic Reactor) isinstalled along flue gas line.
Operating cost is higher.
Total Suspended Matter (TSP) Uses Electrostatic Precipitator (ESP) orBag Filters.
Uses Electrostatic Precipitator (ESP) orBag Filters.
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CFB technology is designed to meet the most stringent standards for the combustion of coalestablished by the World Bank and the DENR as provided for in Republic Act No. 8749 which isalso known as the Philippine Clean Air Act.
APEC Philippines World Bank USA Taiwan
2000
1800
1600
14001200
1000
800
600
400
200
0
NOx SOx TSP
1000
262
50
282
700
150
750
2000
50
285
600
NS
513
857
70
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Ambient Air Monitoring
DENR AO No.81 Series of 2000 (IRR of Philippine Clean Air Act of 1999)
Concentration in mg/Nm 3 - Actual Ambient Air Monitoring Ave. (from various test dates)
Emission Measured National Ambient Air QualityStandard
Particulate Matter (PM 10 ) 18.7 - 107.7 200
SO2 0.7 - 10.5 340
NO x 0.7 - 7.2 260
Emission Measured National Ambient Air QualityStandard
Total Suspended Particle(TSP) 118 180 230
SO 2 0.1 180
No x 1.7 - 6.7 150
Basis: 60 min averaging time
Basis: 24 hour averaging time
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Parameters Fly Ash Sample Bottom AshSample
WWT SludgeSample
R.A. 6969 Phil.Standards
Arsenic
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Parameters Regulation Limits (DAO#35) Laboratory Test Result
pH 6.5 -9.0 8.66
BOD 50 25
COD 100 38
TSS 70 3
TDS --- 2,486Oil & Grease 5.0 2.5
Phenols 0.10
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Noise Level Monitoring
Actual Monitoring Ave. Result (from various test dates)
Level MeasuredStandard for Light IndustrialArea
Actual Noise Level 54 - 65 70
Level MeasuredStandard for Light IndustrialArea
Actual Noise Level 45 - 66 70
Basis: 60 min averaging time
Basis: 24 hour averaging time
Daytime Noise Level Monitoring Result (dBA)
Note: 1) 70 dBA for Daytime
2) 65 dBA for Morning and Evening
3) 60 dBA for Nighttime
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Coal Handling and Delivery
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___________________________________________________________________
Schematic Diagram of Coal Storage and Conveying System
To boiler using enclosedscrew feeders
Enclosed Coal Yard
Tarpaulin covereddelivery trucks
Bag Filters
Enclosed coal conveying system
CoalSilo
A i P ifi E C i
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Enclosed Coal Yard and Crusher Room
crusherroom
enclosed coalyard
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Dome-type Coal Yard (Optional to Enclosed Coal Yard)(capacity = 30,000 180,000 MT)
A i P ifi E g C ti
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Coal Delivery Trucks with Tarpaulin Cover
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Coal Handling Inside Enclosed Coal Yard
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Enclosed Coal Conveyor System with Linear Fire Detection System
Newly-crushed coal
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Enclosed Coal Conveying System
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Electrostatic Precipitator (ESP) and Conveying System
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Automatic Tire Wash for Coal Trucks after Unloading
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Ash Handling and Disposal
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Flyash disposal to cement/batching plants (dry-type) by enclosed Bulk Carriers
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Flyash disposal to Ash Pond (wet-type) by dump trucks with tarpaulin cover
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Clean Coal Technology
Ash Pond covered with Protective Textile Lining
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Ash Pond covered with Protective Textile Lining
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Ash Leachate Pond
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Ash Pond
Leachate going to WasteWater Treatment Facility
Fly Ash, Bottom Ash& Sludge to Ash Pond
Geo-textile
HPDE
Water sprayfor dustcontrol
Asia Pacific Energy CorporationCl C l T h l
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Raw Water and Waste Water Treatment
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Water Treatment Plant
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Reverse Osmosis Treatment Plant
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Waste Water Treatment Plant
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Water for recycling such aswatering of plants and
other domestic uses
Sludge toAsh Pond
1. Aeration
2. Coagulation, Floculation,pH adjustment
3. Sedimentation
4. Effluent
Treatment of Waste Water
Polymer powderPACNaOH/HCl
BOD/COD isreduced by theinjection of air
bubbles
Water toTreated
Pit
Sludge
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Operations and Maintenance
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Central Control Room
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Control Room Operation and Field Monitoring
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Cleaning of Cooling Tower Water Basin
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Cleaning of Oil Filters
Recovery of Water fromLeachate Pond for Treatment
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Monitoring Equipment Conditions using Infrared Instrument
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Panel PM by Infrared Instrument
Repair of Malfunctioning Equipment
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Lubrication of Turbine Linkages
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Greasing and Driving Belt Maintenance
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Equipment Vibration and TemperatureMonitoring
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Repair and Improvement Works
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Replacement of Crusher Hammer Plates
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Warehouse for Spare Parts
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Housekeeping, Safety and Security
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Housekeepingand 5S
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Lock-out / Tag-out Seminar
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Fire Fighting / ResponseTraining and Seminar
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Participated in several Fire Fightingcompetitions inside TIPCO complex
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First Aid Training
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CCTV Monitoring for Security Requirement
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Corporate Social Responsibility (CSR)
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Medical mission sponsored by APEC
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Medicines providedby APEC
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Making Lives Better
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Sharing our blessings to the less fortunateat Thanksgiving Day inside TIPCO complex
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Empty Chemical Drums Storage prior to Disposal
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Concrete Hollow Blocks (CHB) made from APEC Flyash
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APEC Views
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Guard House and Lush Green Space for Future Expansion
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APEC view from the West side (note: plant is in operation)
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APEC view from the North Side (note: plant is in operation)
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End
Thank You!