“prt” parts fabrication certificate program · “prt” parts fabrication certificate program...
TRANSCRIPT
![Page 1: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/1.jpg)
![Page 2: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/2.jpg)
2
“PRT”Parts Fabrication
Certificate ProgramJon Labrador
ASME Conformity AssessmentDirector, Product Certification & Operations
October 7, 2015
![Page 3: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/3.jpg)
3
Background
• Project Team work initiated in 2007
• Certification of Fabricators that do not perform or assume design responsibility for parts (i.e. – build to print)
• Intent to operate similar to the existing NPT Certificate under ASME BPV SC-III
• Intended to be available for any Boiler or Pressure Vessel Code Section for which the fabricator qualifies
• New “PRT” designator to be added to the existing BPV Certification Program
![Page 4: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/4.jpg)
4
PRT Current Status
• Section I - 12-1617 – Board Approved
• Section IV - 12-1932 – Board Approved
• Section VIII - 12-1755 – at Standards Committee Level
• Section XII - 12-1711 – Board Approved
• Program Activated as of July 1, 2015
• Program announced to Certificate Holders on July 15, 2015
![Page 5: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/5.jpg)
5
Program Approach
• Scope of Activities for a Parts Fabricator would be limited to the supply of:
– Materials– Materials Forming– Welding– NDE– Heat Treating
• Complete Design Requirements would be provided by the purchaser
• All requirements of the Code will need to be met for the services actually provided
• A “PRT” Data Report would identify the construction code to which the part is fabricated
![Page 6: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/6.jpg)
6
Current PRT Scopes
• PRT-1*: Fabrication of parts without design responsibility for ASME Sections I, IV and VIII Divisions 1, 2 and 3, and/or XII at the above location
• PRT-2*: Fabrication of parts without design responsibility for ASME Sections I, IV and VIII Divisions 1, 2 and 3, and/or XII at the above location and field sites controlled by the above location
*notice provided to customers that “it is the responsibility of the purchaser to contact the Certificate Holder to determine the ASME Boiler and Pressure Vessel Code Section to which they are qualified to perform
![Page 7: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/7.jpg)
7
Proposed Revised PRT Scopes
• PRT-1: Fabrication of parts without design responsibility for ASME Section I at the above location
• PRT-2: Fabrication of parts without design responsibility for ASME Section I at the above location and field sites controlled by the above location
• PRT-3: Fabrication of parts without design responsibility for ASME Section IV at the above location
• PRT-4: Fabrication of parts without design responsibility for ASME Section IV at the above location and field sites controlled by the above location
• etc.
**submitted to CBPVCA for approval on 11/2015
![Page 8: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/8.jpg)
8
ImplementationCertification criteria and process for PRT would be based on the same approach as the current BPV Certification Program, including:
• Purchase of applicable Code Book sections
• Maintenance of a documented QC system
• Maintenance of a contract or inspection agreement with an accredited Authorized Inspection Agency
• Successful completion of a joint review, conducted by an ASME Designee and AIA representative
• Issuance of a 3 year “PRT” Certificate of Authorization and ASME mark, with triennial renewal
![Page 9: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/9.jpg)
9
Oversight
• CBPVCA will oversee the PRT program
• ASME Conformity Assessment Staff will administer the PRT program
• CA Connect system changes activated to manage the on-line application process for the PRT program
![Page 10: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/10.jpg)
10
Code Changes – SC-IChange list:
• PG-105.1• PG-105.3• PG-105.4
![Page 11: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/11.jpg)
11
Code Changes – SC-IChange list:
• PG106.8.3• A-302.3
![Page 12: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/12.jpg)
12
Code Changes – SC-IChange list:
• Form P-4
![Page 13: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/13.jpg)
13
Code Changes – SC-IChange list:
• Table A-354
![Page 14: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/14.jpg)
14
Code Changes – SC-IChange list:
• Table A-370
![Page 15: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/15.jpg)
15
Code Changes – SC-IV
Change list:
• HG-531• HG-540.1• HG-540.4
![Page 16: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/16.jpg)
16
Code Changes – SC-IV
Change list:
• HG-540.5
![Page 17: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/17.jpg)
17
Code Changes – SC-IV
Change list:
• Appendix K
![Page 18: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/18.jpg)
18
Code Changes – SC-IV
Change list:
• Form H-4
![Page 19: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/19.jpg)
19
Code Changes – SC-IV
Change list:
• Form HLW-7
![Page 20: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/20.jpg)
20
Changes for Team Leaders
• Manual - the quality control system needs to describe how the design documents, including specifications, drawings, and sketches, that are received from the purchaser of the part are controlled including changes made to original design package
• Implementation – Show how the parts are controlled while in the custody of the parts manufacturer. Team Leader should indicate if welding/NDE is not demonstrated.
![Page 21: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/21.jpg)
21
What are the differences between “S”/”H”/”T” Designator scope vs. PRT Scope??
Example of S Part Scopes• S-9: Manufacture of boiler parts at the above location only • S-10: Manufacture of boiler parts at the above location and field
sites controlled by the above location
Example of PRT Scope• PRT-1*: Fabrication of parts without design responsibility for
ASME Sections I, IV and VIII Divisions 1, 2 and 3, and/or XII at the above location
PRT manufacturer is not assuming design responsibility. The responsibility that the PRT stamped part meets applicable Code requirements will residue with Certificate Holder signing off on the MDR.
![Page 22: “PRT” Parts Fabrication Certificate Program · “PRT” Parts Fabrication Certificate Program Jon Labrador ASME Conformity Assessment Director, Product Certification & Operations](https://reader033.vdocuments.us/reader033/viewer/2022053003/5f078f3f7e708231d41d9686/html5/thumbnails/22.jpg)