any angle tool vise - kennesaw state university

ITEM NO. PART NAME QTY MATERIAL

1 SADDLE 1 Gray Cast Iron

2 COMPOUND CENTER MEMBER 1 Cold Rolled Steel, Chrome Plated

3 UPPER COMPOUND MEMBER 1 Cold Rolled Steel, Chrome Plated

4 COMPOUND TOOL HOLDER 1 Cold Rolled Steel, Chrome Plated

5 UPPER PLATE 2 Cold Rolled Steel, Cyanide Harden

6 LOWER PLATE 2 Cold Rolled Steel, Cyanide Harden

7 LOCKING HANDLE 4 Cold Rolled Steel, Chrome Plated

8 ECCENTRIC 4 Cold Rolled Steel, Cyanide Harden

9 CLAMP PLUG 2 Brass

10 PROTRACTOR SCALE 1 1060 Alloy, .032 Guage

11 .25-20 UNC-2A X .625 FILLISTER HEAD CAP SCREW 8 N/A

12 .375-16 UNC-2A X 1.5 HEX SOCKET CUP POINT SET SCREW 4 N/A

13 .375-15 UNC-2A X .562 HEX SOCKET FLAT POINT SET SCREW 2 N/A

14 #4(.112)-40 UNC-2A X .25 ROUND HEAD MACHINE SCREW 2 N/A

15 .125 X .750 DRILL ROD 12 N/A

16 .125 X .250 DRILL ROD 4 N/A

ANY ANGLE TOOL VISEEDG 1212-001 SHEET NO.

N/ASCALE:1

DR. BY:

DATE:

JOE COMO

5/5/2021 OF 11

15 16

2

4

1

35

6

7

10

11

1214

13

SOLIDWORKS Educational Product. For Instructional Use Only.

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0012

SHEET NO.

N/A

ANY ANGLE TOOL VISE

OF 11

4

10

1

11 7

15

89 13

12

14

5 16

3

2


EDG 1212-0013

SHEET NO.

1:1

SADDLE

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021 OF 11

1

4X R.375 .062 TYP

3.5

1.687

3.375

6.5

3.5033.500

1

.562

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS 1.OTHERWISE NOTED.ALL FILLETS & ROUNDS = R.1252.

3.25

.812 .625

.125

1/4-20 UNC - 2B

.562

.25

4X .201

4X

.187

.495

1.5

3

.781

.500

1.125.625

.5

TYPR

.562

2.000 75°

2.25


SHEET NO.

1:1

COMPUND CENTER MEMBER

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0014

OF 11

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS 1.OTHERWISE NOTED.ALL FILLETS & ROUNDS = R.1252.

15 EQUAL DIVISIONSCALIBRATE IN ASSEMBLYTYPICAL

.6875 .3125

40°

.3135

1.75

2X

1.3881.382

15°

3.500

R

3.505

2.0001.6941.680

.812

.125 .562

.625 1/4-20 UNC - 2B 4X .201

4X

.187

3

1.125

3.4933.498

3.1183.132

2.000R

1.5

1.75

.288

.274

2.25


SHEET NO.

1:1

UPPER COMPOUND MEMBER

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0015

OF 11

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS 1.OTHERWISE NOTED.

.562

3.5

1.75

2.0021.999

1.75

3.4983.493

CALIBRATE IN ASSEMBLYTYPICAL

15 EQUAL DIVISIONS

REFERENCE LINE4 REQUIRED

40°

15°

.3135

R2.000

2X .3125 .6875

2X .313 .8753/8-16 UNC - 2B .562

1.132

.281

1.118

.813

.811


98.125° TYP

60°

SHEET NO.

1:1

COMPUND TOOL HOLDER

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0016

OF 11

A

1.562

.781

.5

B B

SECTION B-BCC

1.437 1.437 NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS1.OTHERWISE NOTED.

DETAIL A SCALE 4 : 1

R.063

.063

.531

.094

VIEW C-C

2X .089 .437#4(.112)-40 UNC-2B .312

.125

1.5

.437.375-16 UNC-2B4X

.75

3.4351.9961.998 3.440

.75


16° 16°

SHEET NO.

2:1

UPPER/LOWER PLATE

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0017

OF 11

OMIT THIS CUTFOR LOWER PLATE.OTHERWISE PARTSARE IDENTICAL.

.156

R1.687

3X

R1.375

2X

90°

.406 .281 THRU ALL

.125 40°

1.125

2.25

.125

1

.562

2

.75

.75

2

1.5

3

.281

.75

1.75

.265.187

A

A

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS 1.OTHERWISE NOTED.ALL FILLETS = R.1252.

3.5

.250

SECTION A-A

.250

.063


SHEET NO.

2:1

LOCKING HANDLE

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-0018

OF 11

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS 1.OTHERWISE NOTED.

VARIABLE RADIUSFILLET. 0" TO .062"TYPICAL

THRU ALL .254.251

R.25

.125

1.5

R3.5 TYPICAL

R 3.5 TYPICAL

.250

R.125

.125

.156

.312


EDG 1212-0019

SHEET NO.

2:1

ECCENTRIC

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021 OF 11

NOTES:ALL DIMENSIONS TO BE 0.05 UNLESS1.OTHERWISE NOTED.

.031 X 45 CHAMFER

.125 .125

.3110

.015

.625

.3120

1.281

.250

.247

.156


SHEET NO.

2:1

CLAMP PLUG

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021

EDG 1212-00110

OF 11


.062 X 45 CHAMFER

.062

.437

.312

R

30°


R1.720

EDG 1212-00111

SHEET NO.

1:1

PROTRACTOR SCALE

SCALE:DATE:

DR. BY: JOE COMO

4/26/2021 OF 11

A

2X .136

5.446

5.942

.25


SCALE 4 : 1DETAIL A

THICKNESS OF LINE APPROXIMATELY .015

EQUALLY SPACED DIVISIONSCALIBRATE IN ASSEMBLY

.093 .062

.109


N/A

MACHINE VISE ASSY

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG1212-0011

SHEET NO.

OF 12


1 BASE 1 Plain Carbon Steel2 SLIDING JAW 1 Plain Carbon Steel3 JAW PLATE 2 AISI 316 Stainless Steel Sheet (SS)4 VISE SCREW 1 AISI 316 Annealed Stainless Steel Bar (SS)5 COLLAR 1 AISI 10206 SPECIAL KEY 1 AISI 10207 HANDLE ROD 1 Alloy Steel8 HANDLE BALL 2 AISI 10209 SLIDE KEY 2 AISI 1020

10 SET SCREW 2 AISI 1015 Steel, Cold Drawn (SS)11 1/4-20 FLAT HEAD MACHINE SCREW 4 N/A12 #000 TAPER PIN X .75" LONG 2 N/A

910

2

6

4

7

1

8

12

12

8

3

5

11


N/A

MACHINE VISE ASSY

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG1212-0012

SHEET NO.

OF 12

56

SECTION A-A

1 8

7

2

4

3

AA


SHEET NO.

1:2

BASE

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0013

OF 12

.5312.625-8 ACME-2B

1.6875

1.0001.004

2.25

R.687

.500 .502 1.062

2.187

1.187

1.25

1.75

1.562

7.25

5

R1.375

.312

A

A

SECTION A-A

NOTES:ALL DIMENSIONS TO BE 0.051.UNLESS OTHERWISE NOTED.ALL FILLETS AND ROUNDS R.1252.UNLESS OTHERWISE NOTED.

.6251/4-20 UNC - 2B .201

1.75 .125

2X .750

.502.498

R.25 TYPICAL

1

.625.627

1.5

1.2541.250

.625

R.25 TYPICAL .312 THRU ALL4X

R1.125TYPICAL

5

2.75 4


SHEET NO.

1:1

SLIDING JAW

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0014

OF 12

NOTES:ALL DIMENSIONS TO BE 0.051.UNLESS OTHERWISE NOTED.ALL FILLETS AND ROUNDS R.1252.UNLESS OTHERWISE NOTED.

R.25 TYPICAL

.875 .998.996

2.187

.750.748 1.187 FLAT BOTTOM

.812-20 UNEF-3B, LH .437

.219.217

1.5

.187

.875

.188

.507.504

R.687

12-24 UNC-2B .375 .218

.75

2X .1495 1.062

.998.996

.625

1.187

2.75

1.75

2X .201 .7501/4-20 UNC - 2B .625

1.5

1

.625

R.25 TYPICAL

1.375

.375

2.562

1.187

.125

R1.375

1.562

2.250


SHEET NO.

1:1

VISE SCREW

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0015

OF 12

NOTES:ALL DIMENSIONS TO BE 0.051.UNLESS OTHERWISE NOTED.

.625 - 8 ACME-2A

R.062

.3438

.25

6.250

.75

.812

.375

.5

.25

.5

3.937

.131.128

.406


SHEET NO.

2:1

COLLAR

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0016

OF 12

.812-20 UNEF-3A, LH

.718

.812

.375

.093

.125


.515


SHEET NO.

2:1

SET SCREW

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0017

OF 12


12-24 UNC-2A

.375

.75

.142.140

.031

.046


SHEET NO.

1:1

JAW PLATE

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0018

OF 12

2X .266 THRU ALL .507 X 100°

2.75

.625 1.5

1.75

1

.187



SHEET NO.

1:1

SPECIAL KEY

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-0019

OF 12

.122

.125

.718 .390



SHEET NO.

1:1

HANDLE BALL

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-00110

OF 12

.313.312 THRU ALL

S .75


90°

.104


SHEET NO.

1:1

HANDLE ROD

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-00111

OF 12


2X .104

.341

5.125

.312.311

.341


SHEET NO.

1:1

SLIDE KEY

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-00112

OF 12

.186.185


2.312

1.094 .156

.341.340

.125


4

7

3

6

5

1

8

2

SHEET NO.

N/A

ENGINE ASSEMBLY

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

1212-011

OF 8

METRIC


1 ENGINE BLOCK 1 AISI 10202 CRANKSHAFT 1 AISI 10203 PISTON 3 AISI 10204 CONNECTING ROD, LOWER 3 AISI 10205 CONNECTING ROD, UPPER 3 AISI 10206 PISTON PIN 3 AISI 10207 ROD BEARING 6 Copper8 M3 X 25 B6 SOCKET HEAD CAP SCREW 6 N/A


OFSCALE:DATE:

DR. BY: J.A. COMO

5/5/2021

EDG 1212-012

SHEET NO.

N/A

ENGINE ASSMBLY

8


45.5

SHEET NO.

1:2

ENGINE BLOCK

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-013

OF 8

UNLESS OTHERWISE NOTED1. ALL DIMENSIONS TO BE 1.00 NOTES

METRIC

3X 60.1 81 45.5 81 81

91

253

A A

R17.5

SECTION A-A

51 30 51

81

125

65

20 51 30 20


51

25.5 R MINOR

17

36.5 R MAJOR

34

SHEET NO.

1:1

CRANKSHAFT

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-014

OF 8

B

C A

UNLESS OTHERWISE NOTED1. ALL DIMENSIONS TO BE 1.00 NOTES

METRIC

A

C B

34

39

120° TYP

24 14

285

21 13 24

39 35

13 21 13

34 13 21 13 34

13 14

A

A

SECTION A-A

1 X 2 CHAMFERAT LOBES

2 X 45 CHAMFERON SHAFT


SHEET NO.

1:1

PISTON

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-015

OF 8

UNLESS OTHERWISE NOTEDALL FILLETS = 2mm

1.

2.

1.00 NOTES

ALL DIMESNIONS TO BE

METRIC

SECTION A-A

12

48

20

3

26 3 24

3

10

2 X 45 CHAMFER

35

54

20

60

A

A


SHEET NO.

1:1

CONNECTING ROD, UPPER

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-016

OF 8

2X 2.5 8.5M3X0.5 - 6H 6.0

23

12

23


1.

2.

1.00 NOTES


METRIC

MATCH LINE

35.5

20

2X R29

42

2X R22

116

18

A A

SECTION A-A

28

19

12

19


SHEET NO.

1:1

CONNECTING ROD, LOWER

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-017

OF 8

12

42

2X 3.4 THRU ALL 6.5 3.0

23

19

23


1.

2.

1.00 NOTES


METRIC

MATCH LINE

35.5

R29

26

20

16


SHEET NO.

1:1

PISTON PIN

SCALE:DATE:

DR. BY: JOE COMO

5/5/2021

EDG 1212-018

OF 8

METRIC

NOTESALL DIMENSIONS TO BE 1.00 1.UNLESS OTHERWISE NOTED

2 X 45 CHAMFER

20

52


EXPLODED ASSEMBLY

OFSCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-021

SHEET NO.

1:2 14

12

14

13

17

159

121016418 61

5

2

3

19

7

8

11

19


1 Body ZCW 1 AISI Type A2 Tool Steel

2 Slide ZCW 1 AISI Type A2 Tool Steel

3 Slide Screw ZCW 1 AISI Type A2 Tool Steel

4 Dial ZCW 1 AISI 1020

5 Nut ZCW 1Commercial Bronze, UNS

C22000 (90-10 Bronze)

6 Dial Bushing ZCW 1 Alloy Steel7 Long Stop Screw ZCW 1 Alloy Steel8 Short Stop Screw ZCW 1 Alloy Steel9 Binder Shoe ZCW 1 Brass10 McMastercarr Handle 1 Alloy Steel

11 .4375-14 X 1.75 square head set screw flat point_ai 2 Purchase

12 .25-20 X .25socket set screw flat point_ai 2 Purchase

13 .375-24 X 1.125 fillister head screw_ai 1 Purchase14 #10-32 X .5 thumb screw 1 Purchase15 .3125-24 X .75 1 Purchase16 .5625-12-D-N hex jam nut_ai 1 Purchase17 #404 Woodruff Key 1 Purchase18 Gib ZCW 1 AISI 102019 .25-20 X .875pan slot head_ai 2 Purchase


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-022

SHEET NO.

1:2

MULTIVIEW ASSEMBLY

OF 14

5

SECTION A-A

1417

3

12

6


1 Body ZCW 1 AISI Type A2 Tool Steel

2 Slide ZCW 1 AISI Type A2 Tool Steel

3 Slide Screw ZCW 1 AISI Type A2 Tool Steel

4 Dial ZCW 1 AISI 1020

5 Nut ZCW 1Commercial Bronze, UNS

C22000 (90-10 Bronze)

6 Dial Bushing ZCW 1 Alloy Steel7 Long Stop Screw ZCW 1 Alloy Steel8 Short Stop Screw ZCW 1 Alloy Steel9 Binder Shoe ZCW 1 Brass

10 McMastercarr Handle 1 Purchase11 .4375-14 X 1.75 square head set screw flat point_ai 2 Purchase12 .25-20 X .25 socket set screw flat point_ai 2 Purchase13 .375-24 X 1.25 fillister head screw_ai 1 Purchase14 #10-32 X .5 thumb screw 1 Purchase15 .3125-32 X .75 thumb screw 1 Purchase16 .5625-12-D-N hex jam nut_ai 1 Purchase17 #404 Woodruff Key 1 Purchase18 Gib ZCW 1 AISI 102019 .25-20 X .875 pan slot head_ai 2 Purchase

12 10

7 11 15 9 8

4

13 1819

16

AA


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-023

SHEET NO.

1:2

FORGED SLIDE

OF 14

NOTES:1. ALL TOLERANCES .005 UNLESS OTHERWISE NOTED2. MATERIAL - AISI Type A2 Tool Steel3. WEIGHT - 7.723 LBS.4. ALL DRAFT ANGLES 75. ALL ROUNDS AND FILLETS R.125 UNLESS OTHERWISE SPECIFIED6. 1 REQUIRED

.514

.312

30.0°

1.625

A

A

SECTION A-A

.625

R.500

.685 2.437 .344

3.101

2.974 2.722 R.250

R.125 .094

R.250

.094

5.750

3.074

.500

3.264

1.125

.718

.625 .094

1.000 .187

R.375

2.187

.219

R.375

.219

R.125

2.687

2.250

.625

2.250 1.563

1.063

R.094


.094

SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-024

SHEET NO.

1:1

MACHINED BODY

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NORED1.MATERIAL - AISI Type A2 Tool Steel2.WEIGHT - 6.103 LBS. 3.ALL ROUNDS AND FILLETS R.125 UNLESS OTHERWISE 4.SPECIFIED1 REQUIRED5.

.937 .813

1.563 1.125 1.581 .625

2.187

1.732 .866

2.751

3.063

D

D

OIL CHANNEL .125 WIDE

.125 OIL HOLE

.265 .6255/16-24 UNF .625

.6879.6875 THRU

.498

30.0°

2X .332 THRU ALL3/8-24 UNF THRU ALL

1.000

.219

2.125

.219

.656

3.812

.5621.687-12 NS

SECTION D-D

CHAMFER.063 X 45

1.563 1.000

1.573

1.094

60.0°

1.063 2.125


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-025

SHEET NO.

1:1

FORGED SLIDE

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NOTED1.MATERIAL - AISI Type A2 Tool Steel2.WEIGHT - 5.892 LBS.3.ALL DRAFT ANGLES 74.ALL ROUNDS AND FILLETS R.125 UNLESS OTHERWISE NOTED5.1 REQUIRED6.

R.437 R.437 3.527

2.162 .639

1.968

R.250

.812

R.063

R.888

R.888

.875

R.250

1.750

4.000

.310

R.250

1.187

1.750

3.375

.875

2.187

R.375

.156

R.063

.063

R.125

2.375

.500 .875

.718

R.625


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-026

SHEET NO.

1:1

MACHINED SLIDE

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NORED1.MATERIAL - AISI Type A2 Tool Steel2.WEIGHT - 4.432 LBS. 3.ALL ROUNDS AND FILLETS R.125 UNLESS OTHERWISE 4.SPECIFIED1 REQUIRED5.

7/16-14 Tapped Hole .750

SECTION A-A

.6254.6250

.875

60.0°

.218

.501

1.250

.031

2.187

1.750

2X .750 THRU ALL

.397 THRU ALL .656 .355

.500

4.000

.500

.875 .875

A

A

.438 .945

2 x .25-20UNC-2A 1.125 .515 .500

.201 THRU ALL

.562

3.938

.828

.781

.923

1.281

.656 2.250

.105

R.781


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-027

SHEET NO.

1:1

SLIDE SCREW

OF 14

NOTES;1. ALL TOLERANCES .005 UNLESS OTHERWISE NOTED2. MATERIAL - AISI Type A2 Tool Steel3. WEIGHT - 0.402LBS.4. 1 REQUIRED

.5-10 ACME-LH

MILL FOR #404 WOODRUFF KEY

.5625-18UNF-2A.025 X 45

.250 .812

2.562 .187 .814

6.500

.250 .5627.5623

.906

.6870.6867

R.063 .375


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-028

SHEET NO.

1:1

STOP SCREW

OF 14

NOTES: 1. ALL TOLERANCES .005 UNLESS OTHERWISE NOTED2. MATERIAL - Alloy Steel3. WEIGHT - 0.132 LBS.4. 1 REQUIRED

PART NO. NAME DIM. "A" QTY.7 LONG STOP SCREW 4.437 18 SHORT STOP SCREW 3.688 1

.080

.375-24UNF-2A

MEDIUM KNURL

2 X 35 CHAMFERNECK .078 .031

.125

.125

.109

R.031

"A"

.187

.625 .500


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-029

SHEET NO.

1:1

GIB

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NOTED1.MATERIAL - AISI 10202.WEIGHT - 0.117 LBS.3.1 REQUIRED4.

.250 TAPER PER FT.

4.187

.500 .250 .156

.500

.219 .090


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-0210

SHEET NO.

1:1

DIAL

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NOTED1.MATERIAL - AISI 10202.WEIGHT - 0.204 LBS.3.1 REQUIRED4.

100 DIVISIONSREADS TO .001 .047 APART

A

A

SECTION A-A

.748 .406

.937

.623

.7505.7500 1.187 1.490

#10-32 Tapped HoleLOCATE 90 FROM ZERO

.187

.125

.218

R.062


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-0211

SHEET NO.

1:1

DIAL BUSHING

OF 14

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NOTED1.MATERIAL - Alloy Steel2.WEIGHT - 0.046 LBS.3.1 REQUIRED4.

SECTION A-A

NECK .0625 .0156

.921 .5632.5625

.750 .625

.7492.7488

KEYWAY .125 WIDE X .062 DEEP

A

A


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-0212

SHEET NO.

1:1

NUT

OF 14

3/8-16 Tapped Hole

1.000

R.063

NOTES:ALL TOLERANCES .005 UNLESS OTHERWISE NOTED1.MATERIAL - Commercial Bronze, UNS C22000 (90-10 Bronze)2.WEIGHT - 0.200 LBS.3.1 REQUIRED4.

.500-10 ACME-LH

.6250.6247

1.187

.562 R.375


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-0213

SHEET NO.

2:1

BINDER

OF 14

.032 X 45 CHAMFER

.250

.264

NOTES:1. ALL TOLERANCES .005 UNLESS OTHERWISE NOTED2. MATERIAL - Brass3. WEIGHT - 0.004 LBS.4. 1 REQUIRED


SCALE:DATE:

DR. BY: ZAC WOOD

5/5/2021

1212-0214

SHEET NO.

1:1

MCMASTERCARR HANDLE

OF 14

NOTES: HANDLE MADE TO FIT THE SLIDE SCREW1.1/4-20 TAPPED HOLE FOR SET SCREW2.MATERIAL - Alloy Steel3.WEIGHT - 0.36 LBS.4.1 REQUIRED5.

1/4-20 Tapped Hole


SHEET NO.

GEAR REDUCERSOUTHERN POLYTECHNIC STATE UNIVERSITY

SCALE: DATE: DR. BY: EMMANUEL KUDJAWU4/29/2011

EGD-1212

11:8

?

20

21

19

16

14

6

15

13

12

11

10

17 18

3

1511

13

8

2

5

10

9

4

3

12

7

21


GEAR REDUCERSOUTHERN POLYTECHNIC STATE UNIVERSITY

SCALE: DATE: DR. BY: EMMANUEL KUDJAWU4/29/2011

EGD-1212

2SHEET NO.1:24

ITEM NO. NAME DESCRIPTION QTY.

1 HOUSING CAST IRON 1

2 MOTOR ADAPTOR CAST IRON 1

3 RETAINING PLATE CAST IRON 2

4 SLOW SPEED SHAFT SAE 4340 1

5 HIGH SPEED OIL SEAL 1

6 BEARING CAP 1

7 HIGH SPEED SHAFT SAE 4140 1

8 WORM GEAR BRONZE 1

9 SNGL. ROW CYLINDER BEARING (NTN)N10-NU10_No1008 1

10 INTERNAL RETAINING RING SAE 1060 2

11 SNGL. ROW TAPER ROLLER BEARING (NTN)4T-LM67048 2

12 SLOW SPEED OIL SEAL 2

13 SLOW SPEED SPACER SAE 1060 2

14 HEX NUT 1-8UN-2B 1

15 HEX HEAD CAP SCREW 1/2-13UNC-2A X .75 8

16 HEX HEAD CAP SCREW 7/16-14UNC-2A X 2.75 4

17 HIGH SPEED LOCKWASHER 1

18 SLOW SPEED KEYWAY 1/4 X 1/4 X 1.75 1

19 TAPER PLUG .500-16NPT 1

20 HEX HEAD CAP SCREW 7/16-14UNC-2A X 2.25 4

21 DBLE.ROW TAPERED ROLLER BEARING (NTN)4T-2690-1 2


1:4

GEAR REDUCER ASSEMBLY

SCALE:DATE:

DR. BY: DUSTIN BROWN

5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

SECTION D-D SCALE 1 : 2SECTION A-A

SCALE 1 : 2

D

D

A

A


1:2

HOUSING

SCALE:DATE:


5/5/2021

EDG 1212-0021

SHEET NO.

OF 1

NOTES: STANDARD1.ALL FILLETS AND ROUNDS RADIUS 2.OF .125 UNLESS OTHERWISE NOTED. MATERIAL: CAST IRON3.1 REQUIRED4.ALL TOLERANCES .010 UNLESS 5.OTHERWISE NOTED.

2.000+- .003.002

.5004X .375-16 UNC 2B 2.000+

-.002.003

1.000 .625

2X .125

5.501

2X .125 B

B

3.125+-.002.003

.500

3.125+-.002.003

.375-16 UNC 2B .500

6.625

4.625

3.628

2X .750

.250

.500

5.000 3.186

3.573

4X

2X 1.313

C

C

SECTION C-C

.594

3.000

.238 .238

.356

4.875

5.125

.356

.238

.238 2.750 1.850

2.350

4.751+-.002.003

.475

SECTION B-B

2X .500

.072

2X .250 2.688

2X 1.188

4X R.297

1.126

.188

5.000

.750

.245


1.563

1:1

BEARING CAP

SCALE:DATE:


5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

NOTES: STANDARD PART1.MATERIAL: COLD ROLLED STEEL2.ALL TOLERANCES .010 UNLESS 3.OTHERWISE NOTED.1 REQUIRED4.ALL FILLETS AND ROUNDS .125 5.RADIUS UNLESS OTHERWISE NOTED.

4X R.375

4X R.438

1.750

1.563

-.002.003

3.125

3.125

+

2.070

2.000

2.000+-.002.003

4X .385

A

A

SECTION A-A

1.500

1.375

.250

1.125

2.500

.438


1:2

RETAINING PLATE

SCALE:DATE:


5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

SECTION A-A SCALE 1 : 1

1.125

1.563 1.125 .878

.500

.625

1.030

.500

1.250 1.500

.250

1.813 2.500

.250

.753

.375

4.320

3.125

4X .385

3.125

A

A

NOTES: STANDARD PART1.2 REQUIRED2.MATERIAL: CAST IRON 3.ALL TOLERANCES .010 UNLESS 4.OTHERWISE NOTED.ALL FILLETS AND ROUNDS .125 5.


1:2

MOTOR ADAPTER

SCALE:DATE:


5/5/2021

EDG 1212-001 1

SHEET NO.

OF 1

NOTES: STANDARD PART1.1 REQUIRED2.MATERIAL: CAST IRON3.ALL TOLERANCES .010 UNLESS 4.OTHERWISE NOTED.ALL FILLETS AND ROUNDS .125 RADIUS 5.UNLESS OTHERWISE NOTED.

4X R.450

4X

3.977

.385

.375

4X

3.977

B

B SECTION B-B SCALE 1 : 1

.194

.940

.188

.125

1.750

R2.794

.125

.003.002

-+

3.250

.685

1.875

+-.002.003

.374

1.000

.313

.688

2.188

1.125 .875+-.002.003

.688


1:1

WORM GEAR

SCALE:DATE:


5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

.003

.002 - 1.007+

.188

1.150

DISTANCE: .1875ANGLE: 30

3.

5. CHAMFER SPECIFICATIONS:

OTHERWISE NOTED.

BRONZE.

ALL DIMENSIONS .010 UNLESS

MATERIAL: PHOSPHORUS 4.

NOTES: STANDARD PART1.1 REQUIRED2.

--SPUR GEAR DATA--DIAMETRAL PITCH: 8NUMBER OF TEETH: 26PRESSURE ANGLE: 20PITCH : 3.25 MAJOR : 3.625CIRCULAR THICKNESS: .196

R.250

.438

1.500

2.063

.625

1.750 3.625+-.002.003

R.313


1:2

HIGH SPEED SHAFT

SCALE:DATE:


5/5/2021

EDG 1212-001 1

SHEET NO.

OF 1

.594

.500

.183

-SMALL: .063 DISTANCE, 45 CAMFER SPECIFICATIONS:

3.

DEGREE ANGLE.-LARGE: .188 DISTANCE, 45 DEGREE ANGLE.

5.OTHERWISE NOTED.

MATERIAL: SAE 4320 STEEL4.

2.

ALL TOLERANCES .010 UNLESS

NOTES: STANDARD PART1.1 REQUIRED

--WORM GEAR DATA--WHOLE DEPTH: .27PRESSURE ANGLE: 20PITCH : .974ADDENDUM: .125 CHORDAL THICKNESS: .196LEAD-IN ANGLE: 11

.063

.808 2.050

2X .125

2.673

.478

.750

1.000

2.313

.188

.750+-.002.003

.003.002

-+1.125

.003.002

-+.984

1.181+-.002.003

.875+-.002.003


1:2

SLOW SPEED SHAFT

SCALE:DATE:


5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

3.250 3.125 3.125

.003.002

-+1.000 .995+

-.002.003 .995+

-.002.003

.188

9.500

1.500 .875 2.250 2.250

NOTES: STANDARD PART1.1 REQUIRED2.MATERIAL: SAE 4320 STEEL 3.ALL TOLERANCES .010 UNLESS 4.OTHERWISE NOTED.CHAMFER SPECIFICATIONS: 45 5.DEGREES AND .125 DISTANCE.

.058


1:1

WORM GEAR SPACER

SCALE:DATE:


5/5/2021

EDG 1212-0011

SHEET NO.

OF 1

2.000

1.000

NOTES: 2 REQUIRED1.MATERIAL: PLAIN CARBON 2.STEEL.ALL TOLERENCES .010 UNLESS 3.OTHERWISE NOTED.

.166


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