anti-noise_happich.pdf
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Trim and Insulating Panels
06/01
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Trim and insulating panels for the commercial vehicleindustry made of sustainable raw materialsHAPPICH Fahrzeug- und IndustrieteileGmbH develop and produce a wide rangeof interior trim parts in various materialcombinations for the commercial vehicleindustry, mainly for applications in busesand trucks:
made of sustainable raw materials
recyclable
in accordance with internationally
specified quality, safety and
environmental standards
HAPPICH have had many years of expe-rience with light-weight trim components,in particular with components supplied tothe commercial vehicle industry for mass-production.
Modular construction parts and bondingsystems are used to provide thermal andacoustic insulating properties on the onehand while on the other hand their widescope styling solutions in visible areas isenhanced by a multitude of decorative sur-faces achieved by laminating many diffe-rent textiles, leatherettes and foils.
Trim panels for drivers cabs
Example of Materials:Tricot fabricCompressed cotton fibrous webBacked with separable non-woven web
Rear-wall trim panel for narrow-body truck cabs Side-wall trim panel for wide-body truck cabs
Side trim panel for truck cabs
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For partially encapsulating enginecompartments in commercial vehiclesHAPPICH develop and manufacturevarious high and low temperatureresistant noise deadening panels
made of special material blends.
These noise reduction panels are normallysituated between the drivers cab (whichtilts on cab-over-engine trucks) and theengine compartment whereby the panels,however, are always firmly attached to thecabs. (Refer to sketch on folding leaf.)
Noise deadening panels fulfil twofunctions:
On the one hand absorb annoying enginenoise to a very great extent, on the other
they insulate the cab interior againstunwanted heat transfer generated by anidling or running engine.
The basic used to manufacture thermalinsulation and anti-noise panels are basaltrock wool, cotton and carbon fibre whichhave excellent properties with respect tothermal stability.
Low temperature resistant noisedeadening panels
Noise absorption close to engines, temperature
resistant up to approx. 150C.
Materials:Carbon fibre non-woven webCompressed cotton non-woven webSMC for the carrier insertComposite fibre material covering
Noise deadening panel Noise deadening panel
Noise deadening panel
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there is a specific customer requirementMC can be used as a carrier insert in thene-shot moulding process.
he following example shows how effective
ermal insulation can be when a noise-bsorbing panel is attached to the vehicle:
hile it has been ascertained that tempe-tures of up to 630C can be generated
y a heavy truck running at maximumngine performance, the temperature ofe cab floor can be reduced to roughly
30C by installing a noise-deadeningpanel with its additional function as a heatdeflector.
The high-performance presses used to
manufacture these panels have a maxi-mum compressing force of 1,000 tons. Thecompression moulding process is carriedout at temperatures of up to 200C. Thelarge surface area laminating press with itstable measuring 2 x 3m makes it possibleto laminate the surfaces of carrier insertsclose to these dimensions.
Noise deadening panel Noise deadening panel
Noise deadening panel
High temperature resistant noisedeadening panels(with an SMC carrier insert if required)
Noise absorption close to the engine
Temperature resistant up to 630C.
Materials:Carbon-fibre non-woven webRock wool(SMC on request)Composite fibre material coveringAluminium laminate in the highest temperature areas
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Noise absorption panel betweentruck cab and engine compartment,firmly attached to the cab.
1. Water jet torch unit 2. Hand laminating and packing processes 3. Hot press unit
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HAPPICH Fahrzeug- und Industrieteile GmbH. Konsumstrae 45.42285Wuppertal . GermanyPhone +49 (0)202.34-3 . Fax +49 (0)202.34-2666 . http://www.happich.com
Technical detai ls subject to change. Copyr ight HAPPICH Fahrzeug- und Industr ieteile GmbH, P.O.B. 20 06 61, 42206 Wuppertal, Germany/ Art. -No. 800 0085 / S.U. 10 / 06/01 / VVA
HAPPICH Fahrzeug- undIndustrieteile GmbH offers on aworld-wide basis a standardisedcatalogue programme and a range oftailor-made products for specificcustomers, for applications in thecoachwork and vehicle building,bus and coach,machine,plant facility,railway, ship-building and automotivecomponents trading industries.
Its product standards and modularcomponent systems are continuouslydeveloped and improved.
HAPPICH Fahrzeug- undIndustrieteile GmbH has 23 agenciesin Europe, most of which have ware-housing facilities, and is representedworld-wide in more than 50 othercountries.
1. Engineering and R &D Office
2. High Bay Storage in the Warehouse
3. Testing Laboratory
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THE FUTUREASSURED
BY QUALITY
TV-CERTIFICATIONDIN EN ISO 9001:1994
DIN EN ISO 14001:1996
By issuing these certificates TV Rhinelanda member of Germanys independent Technical
Supervision Association, has certified thatHAPPICH Fahrzeug- und Industrieteile GmbH
is run in its entirety in conformity with
internationally recognised quality and environmentalstandards and that proof was furnished that thesestandards are being implemented in HAPPICHs
business routines.
For HAPPICH they are the official acknowledge-ment of a comprehensive management systemwhich will further its goal of greater customer
satisfaction. In the future we shall continue to abideby our commitment to develop this management
system constantly.