anthony alb-1500 liftgate

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!"#$%&’(& &* +, -,./ 01 /2, 3,2045, Anthony Liftgates, Inc. Owners Manual & Installation Instructions ALB-1500 LOAD BLAZER Pick-Up Model liftgate For Pick-Up Trucks and Service Bodies: (typical applications include Full Size Ford, Chevrolet, Dodge and Toyota pick-ups) 1500 lb Capacity 46” Travel IMPORTANT: ! Both owner and installer of this liftgate should completely read and understand this manual before attempting to install or operate this unit. ! The installation of this unit is typical for a NEW or STRUCTURALLY SOUND pick-up truck body. If the condition of the truck body is questionable, consult the factory before installation. “DO NOT INSTALL ON A COMPOSITE BED.” ! When installed this unit must not alter or prevent vehicle compliance to any existing state or federal standards, especially FMVSS 108, the U.S. Federal Lighting Specifications. Each chassis manufacturer’s recommendations should be consulted for compliance. ! DO NOT allow your liftgate to be operated by persons under 21 years of age or anyone unfamiliar with the liftgate operation. Caution! Always stand clear of moving platform. Stand clear of path of possible falling objects from the platform during loading and unloading. See “Loading and Unloading Instructions” section of this manual. Notice! Unit must be installed according to installation instructions or the warranty will be void. If any deviation is deemed necessary, written permission must first be obtained from the manufacturer. File# LoadblazerManual – Revised 4/25/07 1

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Page 1: Anthony ALB-1500 Liftgate

!"#$%&'(&)&*)+,)-,./)01)/2,)3,2045,)

Anthony Liftgates, Inc.

Owners Manual & Installation Instructions

ALB-1500 LOAD BLAZER Pick-Up Model liftgate

For Pick-Up Trucks and Service Bodies: (typical applications include Full Size

Ford, Chevrolet, Dodge and Toyota pick-ups)

1500 lb Capacity

46” Travel

IMPORTANT: ! Both owner and installer of this liftgate should completely read and

understand this manual before attempting to install or operate this unit.

! The installation of this unit is typical for a NEW or STRUCTURALLY SOUND

pick-up truck body. If the condition of the truck body is questionable, consult the

factory before installation. “DO NOT INSTALL ON A COMPOSITE BED.”

! When installed this unit must not alter or prevent vehicle compliance to any

existing state or federal standards, especially FMVSS 108, the U.S. Federal

Lighting Specifications. Each chassis manufacturer’s recommendations

should be consulted for compliance.

! DO NOT allow your liftgate to be operated by persons under 21 years of age

or anyone unfamiliar with the liftgate operation.

Caution! Always stand clear of moving platform. Stand clear of path of

possible falling objects from the platform during loading and

unloading. See “Loading and Unloading Instructions” section of

this manual.

Notice! Unit must be installed according to installation instructions or the

warranty will be void. If any deviation is deemed necessary, written

permission must first be obtained from the manufacturer.

File# LoadblazerManual – Revised 4/25/07

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Page 2: Anthony ALB-1500 Liftgate

(THIS PAGE INTENTIONALLY LEFT BLANK)

Page 3: Anthony ALB-1500 Liftgate

Locking Mechanism Assembly Parts

Item No. Part No. Description Qty.

1 A-135020 H-Frame (REF) 1

17 A-135008 Lock arm 1

18 A-135011 Lock link 1

19 A-132056 Teflon washer 1

20 A-132057 !” x "”lng x 3/8”-16 shoulder bolt 1

21 2064 3/8”-16 Lock nut 2

23 A-132058 Spring 1

24 A-132059 3/8”-16 x !” Cap screw 1

37 A-135102 Switch Assembly 1

39 A-132030 3/16” Rivet 3

52 ATU247 3/8 – 16 x 1 !” Cap screw 2

LOCKING MECHANISM ASSEMBLY

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Page 4: Anthony ALB-1500 Liftgate

Lifting Mechanism Assembly Parts

Item No. Part No. Description Qty. Per Side

1 A-135020 H-Frame (REF) 1

3 A-135083 LH moving post (shown) 1

4 A-135016 Cylinder link arm 1

5 A-135036 Cross arm (REF) 1

9 A-135027 Bracket – Bumper 1

10 A-135074 Cylinder link arm pin 2

11 A-135003 Hydraulic Housing Cover 1

25 A-135018-L Cap-top plate (LH Shown) 1

26 A-135077 Platform Rotation Pin 1

27 A-135080 Cylinder base pin 1

28 A-135081 Cross arm pin 4

29 A-135082 Cylinder rod end pin 1

30 A-130240 Cylinder 1

32 A-132060 Thrust washer 4

33 A-150060 Snap ring 1” shaft 2

35 ATU359 !”-20 lock nut 6

36 ATU358 !”-20 x 2” cap screw 6

44 A-132031 5/16-18 x "” cap screw 2

45 834 3/8-16x 1.0” 2

47 A-132062 !”-20 x "” Button head cap screw 2

49 2054 3/8” Lock Washer 2

50 A-130104 Flow control 1

51 880 #”-13 jam nut 1

53 A-155037 Rubber Bumper 1

56 A-150072 #”-13 x 1#” Bolt 1

58 718 ! - 20 x 1” Bolt 2

59 719 ! Flange Nut 2

60 862 5/16” Lock nut 2

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Page 5: Anthony ALB-1500 Liftgate

LIFTING MECHANISM ASSEMBLY

Linkage Assembly Part

Lowering & Lifting Assembly

Parts and Fasteners Common

To LH & RH Side.

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Page 6: Anthony ALB-1500 Liftgate

Item No. Part No. Description Qty. Per Side

2 A-135025 RH moving post (shown) 1

6 A-135039 Platform (ref) 1

7 A-135050 Platform floldover (ref) 1

12 A-135060 Platform long link 1

13 A-135061 Platform short link 1

14 A-135062 Weldment linkage pivot pin 1

15 A-135063 Linkage pivot pin 1

16 A-135064 Foldover pivot pin 1

32 A-132060 Thrust washer 3

33 A-150060 Retaining ring 1” shaft 2

34 473 Retaining ring 3/4”shaft 1

LINKAGE ASSEMBLY

Platform Assembly Parts

Linkage Assembly

Parts & Fasteners

Common to

LH & RH Side

15

Page 7: Anthony ALB-1500 Liftgate

Item No. Part No. Description Qty.

6 A-135039 Platform 1

6 A-135126 Platform –Alum. 1

7 A-135050 Platform foldover 1

7 A-135140 Platform foldover – Alum. 1

8 A-135070 Rear platform 1

45 A-132024 1/2”-13 lock nut 2

46 A-132063 Shoulder screw 5/8shldr x !-13 2

61 A-132069 Rubber Bumper 4

62 6608 Cap Screw 5/16-18x1” 4

PLATFORM ASSEMBLIES

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Page 8: Anthony ALB-1500 Liftgate

HYDRAULIC COMPONENTS

Cylinder

Qty 2

P/N A-130240

Branch Tee

Qty 1

P/N A-130154

Barb Fitting

Qty 2

P/N A-130162

Barbed Tee

Qty 1

P/N A-130036

Flow Restrictor

Qty 2

P/N A-130104

Pump & Reservoir

Qty 1

P/N A-130050

Control

cable

Ground

cable

Power

cable

Fuse holder

Items Not Shown

Part No. Description Qty.

A-130134 Hydraulic hose (53”) 2

ATU125 Air Return line (60”) 2

17

Page 9: Anthony ALB-1500 Liftgate

CHECK THAT THE FOLLOWING PARTS ARE

INCLUDED IN THE SHIPMENT OF THE LIFTGATE (Utility Body Mounting Hardware Package)

A-135161

Items Not Shown

Part No. Description Qty.

A-135110 Utility Body Mounting Bracket 2

A-135111 Utility Body Bracket Backer 4

A-132085 !”-13 x 1” Hex head cap screw 6

A-150065 !” Flat washers 6

A-150074 !” Lock washer 6

ATU159 3/8”-16 x 1 3/4” Carriage bolts 5

A-15109 3/8”-16 x 1 !” Hex head cap screw 8

2054 3/8” Lock washers 13

P162 3/8” Nuts 13

ATU247 3/8”-16 x 1 "” Hex head cap screw 2

2058 3/8” Flat washer 15

A-133073 Ground cable 1

A-150095 Cable ties 20

A-133008 Cable lug 3/8” 1

A-133007 Cable lug "” 2

A-133091 Power Cable/Fuse Assembly, 200 Amp 1

A-135116 License plate holder 1

A-150091 Light kit 1

A-133063 200 Amp Fuse 1

Black and Red Cap 1

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Page 10: Anthony ALB-1500 Liftgate

Utility Body Mounting

NOTE: Utility body must be of sufficient strength to withstand the forces the liftgate

will put on it. The body must be capable of withstanding a 1500 pound pull, 20 inches

above the truck body floor. Reinforce as needed.

1- Remove tailgate and all hardware that will interfere with the placement and

mounting of the lift gate. The liftgate foot print in Figure below must be clear of

tailgate, hinges, latches and other obstructions that would prevent the liftgate from

being located against the back of the truck body.

Liftgate Foot Print.

This Area Must Be

Clear

Utility Body

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Page 11: Anthony ALB-1500 Liftgate

2- Mount the utility body “mounting brackets” to the liftgate stationary posts using

!-13 x 1” bolts with flat washers and lock washers on each post. Adjust brackets

so they will be snug to the inside of utility body side walls when the liftgate is

centered in the opening. With the liftgate centered in the bed opening, tighten the

bolts securing the brackets to the posts.

3- Push the liftgate into the truck bed and assure the gate is tight against the truck

bed floor and the posts are against the utility body. Check that the mounting

brackets are snug to the inside of the body walls, if not, repeat step 2. Bolt the

mounting lip of the liftgate to the truck bed by drilling 3/8” holes in the truck bed

using the square holes in the liftgate as guides. Place (5), 3/8x 1 3/4” carriage

bolts through the square holes, through the truck bed. Secure using, flat washers,

lock washers and nuts from underneath the truck bed. (ref. FIG. “A”) 4- Once the gate is bolted to the bed floor, square the posts with the floor of the bed

and to each other. Important! The posts must be parallel and square, fore and aft,

with each other to prevent binding, rough operation and unequal lowering and

raising of the deck. Once the posts are square drill 3/8” holes through the

brackets, through the body walls. Bolt the gate to the utility body walls using 3/8-

16x1!” bolts and flat washer, placing the “bracket backers” inside of the body

and secure with lock washers and 3/8-16 nuts. Note: the “bracket backers” may

have to be cut to fit the configuration of the body interior.

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Utility Body

Left Hand Liftgate

Stationary Post

Utility Body Mounting

Brackets (2)

3/8-16x1!”

(8) Bolts w/Flat

Washers

3/8-16x1"” Carriage

Bolts (5)

FIG. “A”

Bracket Backers (4)

w/Lock Washers &

Nuts, Install Inside of the

Body

Page 12: Anthony ALB-1500 Liftgate

(END OF DOCUMENT)