annuals processing wood based biomass
TRANSCRIPT
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals ProcessingWood Based Biomass
By Bert Treiblmeier, Sen. Vice President, FMW
We know how
Sept. 2009
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
By Bert Treiblmeier, Sen. Vice President, FMW
We know how
Sept. 2009
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Availability of Annuals - Annual production 2,500 Mio. MT per year
Bagasse4%
Other Fibres4%
Cotton4%
Corn Stover38%
Straw50%
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Processing Technologies for AnnualsFMW experience covers preparation systems for the following Industries:
- 1st generation power generators
- 2nd generation fuel producers
- Panel board industry
- Pulp & paper industry
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Objectives of the Annuals Processing Systems
• High levels of automation• Sustained high yields• Uniform furnish quality• Low energy and water consumption• Effective removal of contaminates (sand, stones, tramp metal, etc,)• Closed recycling of bio-liquors• Simplicity of design• Safe operating environments• Environmentally friendly operations (dust, odour, noise,…)• Cost effectiveness regarding investment and operation
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
The Annuals Processing Systems
Delivery Process Down Stream
Bales Dry Fuel I
Fuel II
Panel
Loose Wet Pulp
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Design of Custom Processing Systems depends on • Characteristic of raw material• Particular requirements of furnish
Typical components:• Bale receiving and De-Twining• Chopping and Dust removal• Removal of contaminates (sand, stones, tramp metal, etc,)• Washing systems • De-watering systems• Moisture and Temperature conditioner• Storage and Equalizing systems• Water recycling/cleaning systems
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing Straw Preparation (Dry)
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Straw Bale De-Twining
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
Straw Chopping & Removal of dust, sand, grain, fines, etc..
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing Bagasse (Wet Process)
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing
The FMW Bagasse Processing System
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing Wet Cleaning (Bagasse)
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals Processing Wet Cleaning (Straw)
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Annuals ProcessingTypical Plants
Client CapacityBDt/d start-up
Quena Paper Industry, ET Bagasse Pulp MillMoist Depithing MD 1200, PD 4800 400 2004Moist Depithing 10 MD 1200 2000 1999Wet Storage RSF 40-600 150.000 BDT 1999Wet Cleaning 2 WB 2700, 4 DC 1000, 2 RS 1960 P 540 1999
Jahad Taghighat Group (JTG), IR Bagasse MDF Panel BoardWet Cleaning WB 2700, 2 DC 1200, RS 1960 P 350 2004Wet Storage RSF 40-500 86.000 BDT 2002Moist Depithing 7 MD 1200 1600 2001
Tamil Nadu Newsprint Ltd., IND Bagasse Pulp MillWet Storage 160.000 BDt 2001Wet Cleaning 1250 2001Stacker BST 40-1200 1200 1995
Nag Hamady F.B., ET Bagasse MDF Panel BoardMoist Depithing 3 MD 1200 520 1999Wet Cleaning WB 2700, 2 DC 1000, RS 1960 P 180 1999
Mysore Paper Mills Ltd., IND Bagasse Pulp MillMoist Depithing 3 MD 1200 480 1987Wet Storage 36.000 BDT 1987Wet Cleaning WB 2000, DC 1500 140 1987
Dunapack, Dunaujvaros Straw Pulp MillCopping Plant 250 1986Storage Bin 120m³ 1986
Khon Kaen, T Bagasse Particle BoardDigester Feeder 50 m3/h 1984
P.T. Kertas Letjes, RI (Letjes, Semboro, Jatiroto) Bagasse Pulp MillMoist Depithing 2000 1982Wet Storage Wet Storage 51.000 BDT 1982Wet Cleaning Wet Cleaning 500 1982
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Biomass
By Bert Treiblmeier, Sen. Vice President, FMW
We know how
Sept. 2009
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing
Objectives of Wood Based Biomass Processing Systems
• High levels of automation• Sustained high yields• Uniform furnish quality• Low energy consumption• Effective removal of contaminates (stones, tramp metal, etc,)• Simplicity of design• Safe operating environments• Environmentally friendly operations (dust, odour, noise,…)• Cost effectiveness regarding investment and operation
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing
Taylor made Processing Systems depending on • Characteristic of raw material• Particular requirements of furnish
Typical components:• Biomass receiving• Chipping and crushing• Screening• Removal of contaminates (stones, tramp metal, etc,)• Removal of overs and re-chipping • Storage • Fuel blending and reclaiming
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Fuel Preparation
Components:
• Tramp iron removal
• Sonic trap• Stone removal• Screening• Crushing of
overs
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Fuel Preparation
Components:
• Tramp iron removal
• Sonic trap• Stone removal• Screening• Crushing of
overs• Conveyors
& by pass
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Storage & Blending
The FMW Stacker Reclaimer TechnologyImportance of Fuel Blending
Boiler operation requires homogenous fuel feeding
- constant feed flow- constant moisture- constant particle composition- constant heat value
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Storage & Blending
The FMW Stacker Reclaimer Technology100 % First-In / First-Out Operation
Perfect fuel blending
Efficient & Economical Operation- fully automated operation- no wind screening- low wear & tear- low installed power- indication of actual storage volume
Ease of Maintenance
Economical Total Investment
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing FMW Stacker / Reclaimer
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Storage & Blending
FMW Blending Technology
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing FMW Stacker / Reclaimer
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing FMW Stacker / Reclaimer
The FMW Stacker Reclaimer TechnologyBlending of Fuel
Storage size range (nominal is actual)
300,000 …..11,000,000 cuft (9,000…..300,000 m³)
Blending factor is 15 % (20%) of nominal volume
Example: 4.000,000 cuft Pile maintains a blending zone of 600,000 cuft equal to 200 truck loads
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing Storage Dome
A-3062 Kirchstetten 100, Internet: www.fmw.co.at Tel: +43 (0)2743 / 8245-0, Fax: +43 (0)2743 / 8245-43,
E-Mail: [email protected]
Wood Based Processing FMW Stacker Reclaimer Plants
Client DAU/REC Diameter (m)
Stack out (m³/h)
Reclaim (m³/h)
Volume (m³) Start-up
Landteknik AS, N 130 1500 400 170.000 2009 21
124 2200 1100 142.000 2009 20
118 1600 1100 124.000 2009 19
Georgia Pacific, Brunswick, GA 148 3000 2000 251.000 2009 18
VCP, Tres Lagoas, BRA 106 3000 2000 93.000 2008 17
Price Companies, Graphic Packaging, Macon, GA 112 3000 1100 108.000 2008 16
90 1800 700 58.000 2008 15
90 1800 700 58.000 2008 15
66 1800 700 22.000 2008 15
Bahia Pulp, BRA 90 2000 1200 58.000 2006 12
Andritz, Suzano Bahia Sul, BRA 106 3000 1800 93.000 2006 11
Weyerhaeuser Springfield, USA 130 2300 1200 170.000 2006 10
OAO Marijsk, RU 90 600 --- 58.000 2006Mondi Pack. Frantschach, A 106 1500 700 93.000 2006 9
106 2200 1650 93.000 2006 8
106 2200 1650 93.000 2006 8
90 1500 730 58.000 2005 6
130 1500 730 170.000 2004 5
90 1256 1200 58.000 2002 4
90 1256 1200 58.000 2002 3
124 1800 860 142.000 2001 2
124 1800 860 142.000 2001 1
Mondi BP Syktyvkar, RU
Price Companies, APM, Maryvale, AUS
Mondi Pack. Swiecie, PL
Mondi BP Steti, CZ
Mondi BP Ruzomberok, SK
Andritz, Botnia Orion, UR