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1 FRAUNHOFER RESEARCH INSTITUTION FOR MICROSYSYTEMS AND SOLID STATE TECHNOLOGIES EMFT 2016 Annual Report

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Page 1: AnnuAl RepoRt 2016 - Fraunhofer EMFT...doctoral dissertation, diploma or master's degree assignment at any given time and involved in the various research areas at Fraunhofer EMFT

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F R A U N H O F E R R E S E A R C H I N S T I T U T I O N F O R M I C R O S Y S Y T E M S A N D S O L I D S TAT E T E C H N O L O G I E S E M F T

2016Annual Report

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F R A U N H O F E R E M F T

AnnuAl RepoRt 2016

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In 2016 we once again received fresh impetus and new ideas

from our doctoral candidates, of whom there are now nearly

20. Their work reflects Fraunhofer EMFT’s broad portfolio,

with dissertation topics including sensor-controlled micro-

dosing systems, novel circuit design for energy-efficient high-

performance chips, printed sensors on foil and color change

sensors for food analysis.

In addition to this, I am pleased we have been able to gain

the services of Prof. Marc Tornow as the new division director

in area of Silicon Technologies and Devices, thereby inten-

sifying our links with TU Munich. Prof. Tornow holds the

Professorship for Molecular Electronics there, his work being

mainly focused on nanoscale components in molecular elec-

tronics and biosensorics.

Last but not least, the scientific excellence of our Analysis

& Test group once again received international recognition

and a grant from the 2016 Educational Research Council of

the American ESD Association Inc. promoting outstanding

industry-related research in the area of electrostatic discharge.

Dear reader, all that remains is for me to hope that you enjoy

reading our fascinating 2016 annual report.

Best regards,

Prof. Christoph Kutter

Director of Fraunhofer Research Institution for

Microsystems and Solid State Technologies EMFT

Dear friends and partners of the Fraunhofer Research

Institution for Microsystems and Solid State Technologies

EMFT, dear reader,

In 2016 we remained on course for growth: we initiated

the integration of the Training and Application Center

Oberpfaffenhofen as well as establishing a new group, “Cell-

Based Sensors” headed by Prof. Joachim Wegener. This has

enabled us to expand our portfolio while at the same honing

our profile: synergies with our business areas Flexible Systems,

Circuits & Systems and Sensor Materials promise some exciting

new approaches.

Our R&D activities culminated in a number of impressive

accomplishments in 2016: our MRSA detection method

underwent successful clinical testing at leading hospitals, for

example. We focused on interesting new areas of applica-

tion for our silicon micropump such as gas sensors in mobile

end devices. Thanks to our cooperation agreement with

Invensas Corp. we have been able to incorporate state-of-the-

art 3D integration technologies in our R&D portfolio which

will enable even more efficient highly integrated chips in the

near future. In the Circuits & Systems area we compiled a chip

design strategy for our industrial customers. I am especially

pleased to see that the area of flexible electronics is attracting

increasing attention: more and more customers from the most

diverse sectors are showing great interest in our activities in

this field.

The planned high performance center “Secure Connected

Systems” continued to gather momentum in 2016, too: in

collaboration with Fraunhofer AISEC and Fraunhofer ESK as

well as several universities and companies we are working

on solutions in the areas of Industry 4.0, networked mobility

and sensor networks for health and lifestyle. These activities

currently involve the development of a Smart System Lab (SSL)

on our premises.

FoRewoRd

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Fraunhofer EMFT 8

History 10

Profile 10

The institution in figures 11

Advisory Board 12

Business areas 14

Sensor Materials 16

Silicon Technologies and Devices 18

Micro Dosing Systems 20

Flexible Systems 22

Circuits & Systems 24

Competences 26

Functional Molecules 28

Silicon Technologies, Devices and 3D Integration 29

Micropumps 30

Foil Technologies 31

Design, Test & System Integration 32

New topics 34

Oberpfaffenhofen Training & Analytics Center 34

Cell-Based Sensors 35

From research and development 36

Examples of projects and applications 38

Range of services and technologies 54

Fraunhofer EMFT range of services 56

Fraunhofer EMFT range of technologies 58

Customers and cooperation partners 60

Partner companies 62

Technology networks 64

Universities 66

Clusters and alliances 68

Highlights 70

Awards 72

Events and trade fairs 74

Youth development 76

Fraunhofer TALENTA program 78

Careers at Fraunhofer EMFT 80

Programs for school students 82

Press and media relations 84

Scientific activities 90

Academic publications and talks 92

Doctorates 94

Patents 95

Memberships 96

Contact 100

Directions and contacts 100

Publishing notes 102

tAble oF contents

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F R A U N H O F E R E M F T

H I S T O R Y

P R O F I L E

T H E I N S T I T U T I O N I N F I G U R E S

A D v I S O R Y B O A R D

Fraunhofer EMFT buildings

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Infrastructure

The following infrastructure is available on the premises of

Fraunhofer EMFT at Hansastrasse 27d:

• Class 10/ 100 cleanroom and gray room (866 m2)

• Class 1000 cleanroom and higher (121 m2)

• Laboratories: (1477 m2)

• Office areas and meeting rooms: (1852 m2)

In Regensburg, Fraunhofer EMFT rents offices and labs at

Biopark opposite the University of Regensburg. Staff also use

the labs at the University of Regensburg itself. This ensures

close professional dialog.

The Fraunhofer EMFT labs are fitted for a range of different

research purposes (biology lab, chemistry lab, electronics lab,

etc.).

In order to ensure efficient use of capacity, Fraunhofer EMFT

also hires out its labs, cleanrooms and office spaces to indus-

trial companies. This generally happens as part of cooperation

contracts or on joint projects. The aim is also to strengthen

strategic partnerships and facilitate intense professional dialog.

Total budget

Fraunhofer EMFT once again performed successfully in fiscal

2016. The institution's total budget amounted to approx.

11.8 million euros in 2016. Industry contracts generated

a total volume of EUR 2.9 million, accounting for approx.

24.6 % of the total budget.

Ongoing expansion of the institution is planned for 2016,

involving a further increase in industrial revenue.

Personnel development

Fraunhofer EMFT employed a workforce of 97 staff in 2016.

Of these, 71 worked in the scientific area and another 26 in

the areas of administration, marketing, IT and technology.

On average there were also 26 students and research assis-

tants from a wide range of institutions working on their

doctoral dissertation, diploma or master's degree assignment

at any given time and involved in the various research areas

at Fraunhofer EMFT. Fraunhofer EMFT also employed two

trainees.

History

Fraunhofer EMFT was formed from the Fraunhofer Institute for

Solid State Technology IFT, which was founded in 1974. Here,

technologies were developed for the manufacture of semi-

conductors. Other areas of activity were sensor technology,

communication technology and microstructure technology.

In 1999 the Fraunhofer IFT was dissolved and split into three

independent sections. The section located in Hansastrasse,

Munich – today's Fraunhofer EMFT – initially became part

of the Berlin-based Fraunhofer Institute for Reliability and

Microintegration IZM. Fraunhofer EMFT was founded on

July 1, 2010, as an independent institution once again,

created from the Munich branch of the Fraunhofer Institute

for Reliability and Microintegration IZM.

Profile

In its research and development work, Fraunhofer EMFT

focuses on sensors and actuators for people and the envi-

ronment. Sensors already have a key role to play in our digi-

tized world and will become increasingly important in the

years to come as devices become interconnected ("Internet of

Things"). People may not actually notice sensors, but the latter

will make a significant contribution to improving the quality of

living in areas such as health and nutrition, mobility and mate-

rial analysis. Fraunhofer EMFT actuators will be used in micro-

pumps and microvalves in medicine and industry, for example.

In defining its research fields, Fraunhofer EMFT always

attaches priority to practical application. The institution gets

together with customers to assess areas which are important

for the market where Fraunhofer EMFT can make a significant

contribution with its expertise. The aim of applied research

is to create added value for society and for the economy.

This added value consists of transferable work results, oper-

ational components and systems and qualifiable prototypes.

Cutting-edge research means occupying a leading position in

global competition. Fraunhofer EMFT is a sought-after guest

on the relevant committees, conventions and conferences and

is proactively involved in organizing such forums itself. The

results of Fraunhofer EMFT's work appear in a wide range of

academic publications and attract a high level of interest in the

world of science.

Fraunhofer EMFT's most important asset is its highly-qualified

staff. The institution trains young scientists working on bach-

elor's, master's and doctoral assignments and attaches great

importance to the ongoing professional development of its

permanent employees. Due to the institution's long history,

the Fraunhofer EMFT team has a very broad background and

experience as well as excellent familiarity with the world of

microelectronics and microsystem technology. The staff's high

level of motivation and the satisfaction they derive from their

work results in exceptional commitment and dedication, ulti-

mately producing good results.

Fraunhofer EMFT is engaged in top- level appl ied research into sensors and actuators for people and

the environment.

FRAunhoFeR eMFt

The institution in figures

The Fraunhofer EMFT administration team

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Advisory Board

The Fraunhofer EMFT Advisory Board is a consultat ive and superv isory body. I t consists of a number of

dist inguished representat ives from the areas of sc ience and business. Members of the Advisory Board

advise the Fraunhofer EMFT management and board on issues re lat ing to the specia l i s t or ientat ion and

structural development of the inst i tut ion.

Member:

Dr. Thomas Scheiter

Siemens AG,

Corporate Technology

Member:

Prof. Dr. rer. nat.

Doris Schmitt-Landsiedel

Technische Universität München

Member:

Dr. Peter Wawer

Infineon Technologies AG

Member:

Dr. Stefan Wimbauer

Bayerisches Staatsministerium

für Wirtschaft und Medien, Ener-

gie und Technologie, München

FRAunhoFeR eMFt

Chair:

Dr. Hans-Jürgen Bigus

Hirschmann Laborgeräte

GmbH & Co. KG

Deputy chair:

Prof. Dr. phil. Merith Niehuss,

Universität der Bundeswehr

München

Member:

Dr. Reinhard Fojt

KETEK GmbH

Member:

Prof. Dr.-Ing. habil. Dr. h.c. mult.

Ulrich L. Rohde

Synergy Microwave Europe

GmbH & Co. KG

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B U S I N E S S A R E A S

S E N S O R M AT E R I A L S

S I L I C O N T E C H N O L O G I E S A N D D E v I C E S

M I C R O D O S I N G S Y S T E M S

F L E x I B L E S Y S T E M S

C I R C U I T S & S Y S T E M S

Sensor materials for combined in-line measurements

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Dr. Sabine Trupp

Tel.: +49 89 54 75 95 61

[email protected]

sensoR MAteRiAls

At Fraunhofer EMFT, sensor mater ia ls are developed for the areas of medic ine and hygiene, environmental

monitor ing, food product ion and occupat ional safety. The focus is on solut ions which del iver results

quickly and re l iably and make do with s imple, mobi le analys is devices. Together with other Fraunhofer

EMFT technologies this bus iness area works to enable the development of novel sensor systems.

GmbH and KETEK GmbH to develop a fast on-site method

to detect the methicillin-resistant pathogen Staphylococcus

aureus (MRSA). The goal is to use the system for access

control at hospitals. The specific detection strategy that

distinguishes the MRSA from other bacteria was developed

in the Sensor Materials business area, but researchers from a

number of different Fraunhofer EMFT business areas work on

creating the system as a whole, involving different areas of

expertise. The Sensor Materials business area will continue to

develop other detection strategies for specific bacteria in the

future. Other potential areas of use for this type of system are

food production or water analytics, for example.

Sensor materials are well-suited for combination with other

Fraunhofer EMFT technologies, offering the possibility of

selective development of complex sensor systems for integra-

tion of the materials in existing production processes and

adaptation to user and customer requirements.

The business area is currently focusing on the following areas

of application and customer groups:

Customer group Application

Packaging industry

Food industryFood safety

Hospitals Hygiene

Appliance manufacturers

Textile industry

Chemical industry

Civil security and

occupational safety

Environmental industryWater quality

Environmental monitoring

Current projects in this business area concentrate on the

following R&D focus areas:

• Development of new methods and materials for gas

detection

• Development of new methods and materials for ion

detection

• Development of new methods and materials for the

detection of neutral molecules

• Development of new methods and materials for the

detection of bacteria

• Integration of new methods and materials in entire

sensor systems

In the Sensor Materials business area, intensive preparatory

research is being carried out in R&D projects so as to advance

the focus topics and extend partnerships.

Sensor glove

Researchers in the Sensor Materials business area develop new

materials that indicate the presence of certain substances by

changing their optical or electrical properties. Integration of

such sensor materials in particles, polymers, foils or textiles

combined with the relevant analysis systems opens up a range

of applications including early diagnosis of certain illnesses,

effective occupational safety measures in lab environments

or quality control of food, drinking water and production

processes.

For applications in the area of gas sensorics, systems are

being created based on materials that show optical changes

(absorption or emission spectrum) or electrical changes on

contact with the analyte. For example in a project where the

quality of foodstuff containing oils or fats is to be monitored,

the solution principle is based on the measurement of volatile

aldehydes such as hexanal by means of sensor materials that

make use of color changes. These materials provide the basis

for intelligent packaging in packaging foils or in closure seals

for bottles. The end consumer is thus given reliable feedback

on quality changes in products containing oil and fat, since

these perish due to oxidation. But the insights gained are also

used as a basis on which to develop sensor systems for other

types of food (e.g. meat, fish, ready-made products) and will

be fed into the area of sensor technology, too.

For applications in the area of hygiene, fluorescence-based

sensor materials and detection methods are developed for

selective bacteria detection. In combination with the relevant

analysis systems, it is possible to selectively detect living

bacteria very quickly. This type of system can contribute to

improving hygiene measures. In a current research project,

Fraunhofer EMFT is collaborating with Asklepios Kliniken

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• Prototyping of MEMS micropumps (together with the

business area Micro Dosing Systems)

• Prototyping of MEMS acceleration sensors and

potentiometric sensors

• Development and production prototyping of

low-noise components (diodes, JFET, MOSFET)

• Development of 3D sensor structures

• Test structures for 2D materials

• Development of fluorescence sensorics (together

with the business areas Sensor Materials and

Circuits & Systems)

• Development of chemical sensorics (together

with the business areas Sensor Materials and

Circuits & Systems)

• Development of radiation sensorics (together with

the business area Circuits & Systems)

silicon technologies And devices

This bus iness area targets the development of new types of sensors for parameters not yet addressed

by the market, with the potent ia l of opening up whole new markets. Fraunhofer EMFT also offers i ts

customers a wide range of different serv ices in the f ie ld of s i l icon technologies, such as process

development, mini ser ies product ion of sensors and actuators, and the qual if icat ion of process media and

indiv idual processes.

Sensors and actuators will play an increasingly important role

in our society in future. Current themes such as the “Internet

of Things” and “Industry 4.0” bear out this trend. There are

already sophisticated solutions available to measure most

physical parameters; here markets can only be penetrated by

means of novel concepts. These are mainly to be expected in

the area of MEMS and NEMS components or by combining

conventional silicon technology with novel material systems.

The situation in the field of chemical sensorics is rather

different. Gases and fluids can be analyzed very precisely

by determining their physical properties, but the measuring

systems used tend to be excessively large and expensive. What

is more, measuring is disrupted due to chemical reactions

caused by the cross-sensitivities that occur. So there is consid-

erable demand for the development of low-cost transducers

that convert chemical reactions into electrical signals.

Due to the complexity of the molecules, the measurement of

biological substances and parameters poses an even greater

challenge. For this reason, medical technology often uses indi-

rect detection of illness symptoms (e.g. respiratory gas analy-

sis) which can be covered by chemical sensors.

Extremely low-noise electronics is a niche market which

is much too small for most companies operating globally.

Low-noise field-effect transistors are not supplied by industry

at all, for example. Fraunhofer EMFT has gathered extensive

expertise in this field and its technology line can handle the

volumes required for this niche market.

There is great interest on the part of industry in the topics

addressed by this business area, in terms of both individual

processes and components. In recent years there has also been

a considerable increase in the number of companies seeking to

engage in long-term research and development collaboration.

The business area focusses on two market areas with the

following offerings:

Services and components

• Process development

• Process qualification

• Prototype manufacture of sensors and actuators

Microsystems and applications

• Sensor systems for physical parameters

• Sensor systems for chemical/ biological parameters

• Low-noise electronics

The microsystems developed at Fraunhofer EMFT are used in

numerous applications and sectors, including material analy-

sis (e.g. characterization of semiconductor materials), process

analytics (e.g. quality analysis of process gases, novel purifi-

cation methods), environmental analytics (e.g. room climate

control), medical technology (e.g. identification of multi-drug-

resistant pathogens in hospitals), telecommunications (e.g.

MEMS microphone) and industrial electronics (e.g. coating

sensors for cleaning processes). The business area’s most

important customers include both large-scale clients and

SMEs.

The R&D services offered by the business area in its current

projects include the following:

• Process development and optimization for front-end

and back-end processes

• Technological support in the production of radiation

detectors

• MEMS back-end processing of product batches for

IR sensors

CO2 sensor chip on circuit board

Prof. Dr. Ignaz Eisele

Tel.: +49 89 54 75 91 89

[email protected]

Prof. Dr. Marc Tornow

Tel.: +49 89 54 75 95 51

[email protected]

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MicRo dosing systeMs

In the business area Micro Dosing Systems, indiv idual ly ta i lored microdosing solut ions are developed for

the most diverse appl icat ions – from the concept ion of components and systems through to component

development and real izat ion of ent i re microdosing systems, as wel l as their t ransfer to products with

industr ia l capabi l i ty .

Robust, precise and yet miniaturized microdosing systems offer

considerable application potential: in the area of medication

dosage, externally portable micro dosing systems could be

used in such areas as pain therapy, treatment of tinnitus,

hormone therapy, tumor therapy and diabetes therapy. In

the field of mechanical engineering and plant construction,

microlubrication systems will make it possible to apply tiny

quantities of lubrication oil to bearings, thereby saving 98 %

of lubricant consumption. All these applications require

precise dosage of the minutest quantities. At the same time,

the dosage components used have to be very low-cost.

Microdosing technology is an interface technology: expertise

is required in the area of fluid mechanics, elastomechanics,

electrical engineering, surface physics, chemistry and phase

transformation. These areas are not isolated, however: they

interact with each other. So it is important to understand the

causal relations between them and the system response.

Meanwhile, there is a range of other interesting chal-

lenges in the field of microdosing: these include the

management of bubbles, particles and back pressure,

monitoring the dosage of minute quantities and also

chemical resilience. Fraunhofer EMFT works on all these

issues so as to be able to develop robust products on

behalf of and in collaboration with its customers.

Microdosing system for lubricant dosage

Dr. Martin Richter

Tel.: +49 89 54 75 94 55

[email protected]

This interface technology offers industrial customers and end

users a wide range of benefits, including the following:

• Precise dosage

• The capacity to monitor dosage

• Low level of material consumption

• Low level of energy consumption

• Miniaturization

• Lower cost, making the technology suitable for mo-

bile devices and disposable applications in medicine

• Lower weight

• Improved mobility

• Simpler integration

R&D activities in this business area are currently focusing

on the following customer groups and applications:

Customer group Application

Mobile phone manufacturers

System manufacturers

MEMS fabs

Micropumps in

mobile devices

Mechanical engineering Lubrication dosage

Medical technology

Medication dosage

Glaucoma therapy

Sphincters

Wound healing

Lab technologyAir displacement pipette

Microtiter plate dosage

Other

Scent dosage

Micro fuel cells

Tissue engineering

The R&D services in this business area are as follows:

• Solving industrial problems in the area of microdosing

and consultation of industry clients

• Design of microdosing systems taking into account

disturbance variables

• Design of microdosing components such as micro-

pumps, microvalves, free flow stop, bubble separa-

tors, dosage monitoring

• Validated library of design tools for microdosing

systems and components

• Provision of a 6-inch silicon development platform in

the cleanroom

• Provision of a metal development platform

(in cooperation with partners)

• Development of production-capable back-end

processes (e.g. piezo assembly, fluidic wafer testing

device for micro pumps)

• Realization of components on the development

platforms (silicon, metal or plastic)

• System development of microdosing systems

incl. control and regulation

• Realization of customer-specific prototypes

(components and systems)

• Consultation and support in realizing an industrial

manufacturing chain for microdosing systems

• Licensing, expertise and technology transfer

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Christof Landesberger

Tel.: +49 89 54 75 92 95

[email protected]

The business area F lex ib le Systems produces ultrathin components, sensors and integrated c i rcuits

and incorporates these in ent i re systems on foi l . The development portfol io ranges from large-area,

f lex ib le wir ing systems, three-dimensional assembly and connect ion technologies through to pr inted

c i rcuits and systems.

There is an obvious development in electronics towards

increasingly flat and flexible systems. As compared to the

overall market for electronic systems, the market for foil-based

electronic solutions is a niche for special applications where

the specific properties of foil electronics offer crucial bene-

fits. The main factors here are the extremely low installation

height, the flexibility of the system with very small curvature

radiuses and the feasibility of large-area systems with uncon-

ventional form factors. In principle, the foil substrate also

allows transition to very low-cost roll-to-roll production, even

though the cost argument for current R&D projects is not a

high priority.

In the mid-term, another crucial driving force behind develop-

ments in the business area Flexible Systems will be the Internet

of Things (IoT) with its demand for largely energy-autono-

mous, wirelessly networked and increasingly low-cost sensor

systems.

The particular strengths of Fraunhofer EMFT in this business

area are as follows:

• Assembly and interconnection technology for foil

systems

• Combination of foil/ thin silicon

• Production-oriented hybrid integration on foils

• Ultra fine conductor technology on foil (density, HF)

• Electrostatic carrier techniques:

E-carrier (temporary attachment without glue)

• Production development using the roll-to-roll method

Flexible systems are applied wherever flat, flexible, bendable

and/ or large-area electric systems are required; they are aimed

at a wide range of different industries, very often far removed

Flexible systeMs

R&D services provided by Fraunhofer EMFT on current projects

are as follows:

• Foil technology, ultra fine conductive technology/

HF lines, assembly and interconnection technology

for foil systems

• Material analysis, FEM simulation of the bending and

breakage response of thin components

• Development of individual components, demonstra-

tors, small-series production

• Components with differing form factor, integration in

utility objects

• Integration of thin ICs, wireless communication

interface

• Handling techniques and systems for thin substrates

• Technology consultation and studies

from the electronics field. The business area is currently

working on projects for the following groups of customers:

Customer group Application

Security modules

Manipulation detection

Encryption,

Chip cards

Medical technologyPoint-of-care diagnostics

(lab-on-foil, DNA analysis)

IndustryPlant and process monitoring

(condition monitoring)

Consumer goods

Printed sensors

Low-cost electronics for

consumer products

Mobile and wearable

electronics,

Measuring technology

Extremely flat electronics

Sensitive surfaces

Robotics

Electronic componentsSpecial flat casings

(foil casings)

Semiconductor industry Thin wafer handling

Printed circuit board industry

Flexible printed

circuit industry

Processing of foil sheets

(ultra thin circuit carriers)

Foil interposers

Special ceramicsHandling of fragile

substrates

The business area’s main customers currently include large

corporations and SMEs.

Foil-based flexible sensor system

Dr.-Ing. Indranil Ronnie Bose

Tel.: +49 89 54 75 91 90

[email protected]

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The business area offers indiv idual ly ta i lored solut ions and serv ices, ranging from the development of

integrated and discrete ly assembled c i rcuitry through to complete modules and systems as wel l as f i rm -

ware and software. In addit ion to this , sophist icated mult iparametr ic character izat ions and re l iabi l i ty

assessments are carr ied out as re levant to the appl icat ion in quest ion as wel l as specia l error mechanisms

( robustness) .

cause temporary disturbance. Electronic assistance systems

and the trend towards autonomous or partially autonomous

driving requires increased fail safety vis-à-vis intrinsic and

extrinsic influences. By focusing on the ESD robustness of inte-

grated circuits and systems, Fraunhofer EMFT has successfully

occupied a niche for metrological evaluation in technology

threshold areas.

The business area’s R&D services are used by customers from a

range of different sectors:

Customer group Application

System manufacturers and

suppliers

Design companies

Component manufacturers

Semiconductor manufacturers

Contract manufacturers

Testing facilities/ analysis labs

Internal clients

Medical technology

Diagnostics

Aerospace

Industrial

sensors and actuators

Automotive

Test engineering

The business area’s main customers include both large

corporations and SMEs, some of them leaders in their field.

The R&D activities in this business area are as follows:

• Development of integrated circuits and circuit blocks

(IP): concept, circuit topology, development, layout,

pre/ post-layout verification, test and validation

• Development of entire concentrated and distributed

systems or subsystems (sensorics, actuator technolo-

gy) also with wireless communication

• Development and evaluation of multiparametric,

mainly electrical test concepts (focusing on ESD and

high frequency technology)

• Development of ESD protection structures and

concepts for integrated circuits and systems

• Customer-specific systems for ESD and reliability tests

• Analysis of the causes of complex errors and

reliability problems of electronic components

and systems (robustness)

cc-TLP electrode over wafer

ciRcuits & systeMs

The business area comprises the three subareas “IC Design”,

“System Integration” and “Test and Analysis”, which build

on one another and complement each other. The primary

aim of activities is to integrate Fraunhofer EMFT sensors and

actuators with commercial and customer-specific integrated

circuits so as to create prototypes and mini series of systems

for verification. This facilitates the interface with commercial

value creation chains in microsystems engineering and facili-

tating market entry. The combination of established commer-

cial technologies with innovative Fraunhofer EMFT solutions

enables the development of USPs within market-oriented

time-frames without taking on undue risks.

Market research institutes agree that the market for elec-

tronics – in particular integrated circuits – will continue to

grow, and this is something the business area will benefit

from. Based on the high growth rates projected for semicon-

ductor elements and electronics, the market for system devel-

opment and integration is also set to expand. Fraunhofer

institutes such as Fraunhofer EMFT are able to draw on the

benefits of their excellent technical and technological facilities

as well as their interdisciplinary environment.

Safety-related applications, building and industry automation

(Industry 4.0) and the medical field require a high degree of

reliability as well as interference and manipulation resilience,

even in difficult conditions. Manipulation security of electronic

systems is becoming increasingly important in the digitized

world since chips and electronic components are easy prey for

product counterfeiters and industrial spies nowadays. In addi-

tion to other error sources, electrostatic discharge (ESD) inter-

feres with integrated circuits and sensors during production,

integration in the module and in the application itself, or can

Prof. Dr. Linus Maurer

Tel.: +49 89 54 75 93 30

[email protected]

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26 27

C O M P E T E N C E S

F U N C T I O N A L M O L E C U L E S

S I L I C O N T E C H N O L O G I E S , D E v I C E S A N D 3 D I N T E G R AT I O N

M I C R O P U M P S

F O I L T E C H N O L O G I E S

D E S I G N , T E S T & S Y S T E M I N T E G R AT I O N

Foil package for thin and bendable

MEMS pressure sensor strip

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28 29

Components

• Simulation

• Layout

• Process integration and test

The development and manufacture of low-noise transistors

are USP’s of Fraunhofer EMFT. The institution possesses both

the technological and the metrological expertise for JFETs,

MOSFETs, diodes and sensors and this is used intensively for

industry contracts.

Microsystem integration

• Add-on technologies

• Heterogeneous 3D integration

3D integration with tungsten-filled TSVs (Through Silicon Vias)

has been applied successfully in research projects for many

years.

A look ahead

The following strategic projects are already in progress and

aim to establish new application fields for sensor and actuator

technology in the coming years:

• Manufacture and test structures for 2D semiconduc-

tor materials (chalcogenides). These are expected to

produce promising results in the area of biological

sensors in particular

• Heterogeneous system integration of active compo-

nents (e.g optical sensors) on ready-processed CMOS

wafers using low-temperature processes where the

process temperatures do not exceed 450°C

• Novel sensor concepts based on nanogap structures

• Verified reliability of sensor and actuator components

using specific test procedures

coMpetences

Functional Molecules

The competence Functional Molecules – in the business

area Sensor Materials – permits selective synthesis of indi-

cator molecules which react to different analytes in the envi-

ronment by changing their properties. For this purpose,

Fraunhofer EMFT scientists apply the relevant receptor groups

to the sensor molecules, and these react selectively and sensi-

tively with defined analytes. This reaction changes the prop-

erties of the sensor molecules, either producing a different

color or fluorescence or else resulting in a change in the elec-

trical parameters. The best detection method is selected

depending on the concrete requirements of the application

(electrical or visual) and the sensor molecule is adapted to the

target analyte. For integration in sensor systems, these are

embedded either in polymer materials or else in microparticles/

nanoparticles. In this way it is possible to develop new types

of sensor materials.

The competence covers the following research focus

areas:

• Synthesis of sensor molecules for analyte detection

• Development of sensor polymers and sensor particles

for analyte detection

• Development of detection strategies (assays) and

methods for bacteria detection

• Integration of sensor materials/ strategies/ methods

in systems

A look ahead

The unique position of the competence Functional Molecules

is to be strengthened by the successful transfer of new

research topics to applications. This will enable Fraunhofer

EMFT to gain a leading edge that will establish it as a contact

partner for material development in connection with new

kinds of sensors.

The competence is to be extended by developing new mate-

rials for the detection of amines, carbon monoxide and

cyanides as well as new strategies and methods for bacteria

detection.

Fraunhofer EMFT c lusters i ts research and development act iv i t ies into f ive competences which meaning -

fu l ly complement each other at their interfaces. Interdisc ip l inary col laborat ion between al l f ive areas

gives r ise to novel sensor actuator solut ions. In this way, Fraunhofer EMFT expert ise feeds into the ent i re

value creat ion chain – "from the molecule to the system".

Silicon Technologies, Devices and 3D Integration

In future, sensor systems will be used more and more

frequently in applications with particularly demanding require-

ments in terms of size, performance capacity and reliability.

Extensive expertise is imperative in the field of silicon technolo-

gies so as to enable the research, development and manufac-

ture of sensor and actuator components and in order to be

able to provide services in this field. Silicon technologies are a

longstanding area of expertise at Fraunhofer EMFT, allowing

research and development relating to novel sensor and actua-

tor concepts.

The competence covers the following technology areas:

Individual process and analytics

• CMOS technology

• MEMS technology

• Wafer thinning technology (together with the

business area Flexible Systems)

• Integration of new materials and processes

• Characterization of materials and processes

Epitaxy and low-temperature processes are Fraunhofer EMFT

USP’s in this area:

• Epitaxy with silicon and germanium allows the manu-

facture of novel components and sensors, especially

in nanoscale area

• Using low-temperature processes, plasma-supported

epitaxy allows entire sensor components to be inte-

grated on pre-structured CMOS wafers at tempera-

tures <450°C

• In the area of analytics, the characterization of

defects in silicon offers the unique opportunity to

characterize components entirely based on their

noise response and also analyze the causes

Silicon wafer with MEMS microphones

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30 31

coMpetences

Micropumps

Piezo-electrically powered micropumps are at the heart of

microdosing systems. However, the technology requirements

such as dosage precision, counter-pressure resistance, small

size, low energy consumption, particle resistance, bubble

tolerance and free flow protection require a series of techni-

cal solutions. The Fraunhofer EMFT team has longstanding

experience in this area and has amassed substantial practical

knowledge in the design of micropumps in particular.

Given the combination of design expertise and technology

platforms (silicon, metal, plastic), there is currently no other

development team in the world that is able to offer industry

clients the same breadth of solutions for microdosing systems.

The institution’s understanding of the requirements of indus-

trial applications – the result of two decades of talking to

industrial clients – enhances added value for the partner. The

many disturbance variables are also well understood and in

some cases have already been addressed, so new industry

customers are able to benefit from the many lessons learned

by the Micropumps competence. The competence also offers

a good IP portfolio including key patents, some of which are

broad-based and central.

The competence covers the following technology areas:

Design of micropumps

• Design methodology incl. influence of

practical disturbance variables

• Extensive libraries of analytical models, FEM models

• System simulation

Established technology platforms

for low-risk implementation

• Silicon development platform

• Metal development platform

• Assembly platform for piezo ceramics incl. parallel

test integration of micropumps in systems

Integration of micropumps in systems

• Library of electronic activation systems

• Broad range of flow sensors and

dosage monitoring systems

• Particles and bubble management

A look ahead

The main focus of the competence is on further miniaturiza-

tion of silicon micropumps, which could significantly reduce

manufacturing costs.

The first successful step was taken in 2015: miniaturization of

the pump chip from 7 x 7 mm2 to 5 x 5 mm2. Further minia-

turization to 3 x 3 mm2 is currently being implemented. This is

a necessary requirement in order to be able to produce micro-

pumps in large volumes for mass applications.

In the area of metal micropumps, the main focus is the

design of microdosing components, involving cooperation

with industry partners who will manufacture the components

themselves in high volumes subsequent to technology transfer.

In future – as has been the case up to now – work in this area

consistently aims to increase tolerance to particles and bubbles

as well as further enhancing the quality and reliability of the

micropumps.

Foil Technologies

The basis for the business area Flexible Systems is provided by

the competence Foil Technologies. This includes both coating

and structuring processes to produce electronic components

in the specific conditions of the foil substrate as well as system

integration with the appropriate assembly and interconnection

techniques. Another central area of expertise for system inte-

gration on foils is the ability to produce and process ultra thin

silicon ICs. Experience of development in the area of organic

electronics to date suggests that this is the only way to realize

electronic functions for flexible foil systems with the level

of performance capacity that is necessary (and expected by

customers). Fraunhofer EMFT therefore has a unique modular

combination of various solid state technologies at its disposal.

The competence covers the following technology areas:

Foil coating and structuring

• Screen printing

• Metallization (sputtering)

• Photolithography

• Etching techniques, plasma processing

• Laser structuring

• Ultra fine conductor manufacturing

• Functional layers

• Roll-to-roll processing

Ultra thin silicon

• Thinning techniques (grinding, spin etching,

CMP polishing)

• Separation (plasma dicing)

• Handling techniques

Hybrid foil integration

• Chip-in-foil

• Foil-to-foil

• Modular systems, foil interposers

Substrate handling

• Reversible adhesive and bonding techniques

• Electrostatic handling and carrier techniques

A look ahead

The obstacle to broader marketing of the technology field of

ultra thin silicon is currently still the fact that users face high

demands when further processing the thin ICs since these

do not permit standardized handling. One potential solu-

tion to this problem is to combine capabilities in the area of

thin silicon and foil technology: this allows realization of an IC

packaged in foil and rewired, without abandoning the bene-

fits of low mounting height and flexibility. Preparatory devel-

opment has already led to excellent results and demonstra-

tors here, and these are being used increasingly in industrial

contract R&D.

The aim in future is not just to offer and manufacture a

customer-specific foil casing but also to make an established

roll-to-roll process for high-volume production available and

transfer this to a commercial provider.

Reliability testing of thin chip foil packages

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32 33

coMpetences

Design, Test & System Integration

In realizing systems based on microsystems engineering,

Fraunhofer EMFT provides its customers with extensive know-

how along the entire value creation chain – from the initial

design through to the finished system. Here, commercially

available components can be flexibly combined with third-

party circuit blocks and Fraunhofer EMFT’s own technologies.

In this way, state-of-the-art microsystems are created that are

specifically geared towards customer requirements and can

then be credibly validated using suitable testing methods.

Development expertise includes IC design, hardware and

software, electronics, mechanics, optics, testing and analysis,

forming the basis for the range of services provided by the

business area Circuits & Systems. This expertise is also crucial

to other business areas, which benefit from the design of indi-

vidually tailored ASICs, the creation of system demonstrators

and the extensive testing and analysis facilities available in this

area.

The competence area has achieved a unique international

standing in its testing and improvement of the robustness

of microelectronic systems and components to electrostatic

discharge (ESD).

Capabilities, processes and technologies

• Definition and development of integrated circuit

blocks (IP) and ASICs in low-power and high-voltage-

capable mixed-signal technologies

• Circuit development in the area of sensorics and

sensor networks

• Programming of microcontrollers and PC software

• Simulation, design, characterization, reliability

• Prototype manufacture

• Testing methods and systems, calibration

• Reliability studies

• ESD protection concepts and libraries

• ESD test methods and services, failure reproduction

• Generation and measurement of high-current

impulses with ps accuracy

• High-frequency characterization of materials,

components and systems

• Failure analyses and assessments of value creation

chains

A look ahead

Circuit design

The capacity for fully-fledged circuit design using professional

tools, covering the entire process from the system concept

through to individual verified integrated circuit blocks (IP) in

highly advanced mixed signal technologies including complete

ASICs will be a universal key competence for the efficient

realization of sensor/ actuator nodes with high-frequency in-

terfaces. The focus is on designing circuit blocks and complete

ASICs and SoCs (systems on chip) for very high frequencies,

low-noise amplifiers, power amplifiers and AD converters.

Specialist expertise relating to high-voltage circuits will be

used in numerous actuator and MEMS applications in future.

System integration

Here, application prototypes are to be realized in

the areas of sensorics and sensor networks. Sensor

elements developed at Fraunhofer EMFT will be used

for this purpose as well as commercial sensors.

Analysis and testing

In addition to the development of pad cells and integrated

ESD protection concepts, the CC-TLP method developed at

Fraunhofer EMFT has enormous long-term potential to be-

come the standard, replacing the load required for component

qualification according to the Charged Device Model CDM.

Modular assembly for ESD characterization

(TLP/ vfTLP/ HBM/ HMM 300 mm, 33 GHz)

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34 35

new topics

Oberpfaffenhofen Training & Analytics Center

The Oberpfaffenhofen Training & Analytics Center, which previously belonged to Fraunhofer

IZM in Berlin, was integrated in Fraunhofer EMFT as of January 1, 2017. The new group’s

expertise perfectly supplements the Fraunhofer EMFT portfolio.

The 10-strong team that has now joined the Munich research institution is made up of expe-

rienced experts in the areas of interconnect systems, mechanical connection technology,

analytics and reliability. Based in Weßling/ Oberpfaffenhofen, they focus on on-board connec-

tion technology in the areas of automotive, aerospace and plant engineering – industrial

sectors that are heavily represented in the region and currently face the wide-ranging techno-

logical challenges of digitization (Industry 4.0). With this reinforcement from Oberpfaffenhofen,

Fraunhofer EMFT is now in a better position to shape the trend of digitization in collaboration

with industry users and customers.

Valuable synergies are available for developing innovative solutions, in particular with the

Fraunhofer EMFT business areas Flexible Systems and Circuits & Systems. Thinned sensors and

ICs on foil can be integrated in a connector housing, for example, so as to monitor degrada-

tions of the electrical contact and aging of the plastic housing. Another example is that of the

new measuring and analysis techniques used to describe the reliability of on-board technology

components as used in autonomous vehicles.

In addition to their research activities, the group in Oberpfaffenhofen runs a training center

for electrical connection technology which is highly valued by industry. The focus here is on

professional development for QS coordinators, specialists and manual workers. The Fraunhofer-

Gesellschaft supported training activities by providing two practical lab programs – “Crimping

for industry” and “Wiring harness finishing”.

Cell-Based Sensors

The development and adaptation or optimization of cell-based sensors and/ or assays was

added to the Fraunhofer EMFT portfolio as of January 1, 2017. The team at the Fraunhofer

EMFT site in Regensburg offers consultation as to suitable detection principles, selection

of materials and their functionalization and integration in individual testing environments,

including data analysis and feasibility studies for special assay formats and technologies.

Experimental tests on living human and animal cells (cell-based assays) have a key role to play in

all areas of both basic and applied biomedical research. Isolated from various organs and tissues

of the body and cultivated in the lab, the cells allow experiments to be carried out on living

model systems on a high throughput basis without having to perform tests on animals.

In the area of cell-based sensors, physical signal converters such as metal or polymer electrodes

are developed on which the cells can grow so that their reaction to an experimental stimulus

(chemicals, pharmaceuticals, microorganisms) can be traced in a non-invasive manner and

without the use of additional reagents (label-free). The physical principles used for measure-

ment purposes and the materials are selected in such a way that there is no impact on the cells

during measurement. The individual signal converters are integrated singly or in combination

in the cell culture vessel, thereby allowing the cells to be observed without contact and with an

individually adapted temporal resolution ranging from milliseconds to days.

The areas of application of these cell-based sensors are highly varied, ranging from funda-

mental issues of medical technology to active agent development, toxicity testing and regenera-

tive medicine. They enable a very wide range of parameters of cell physiology to be measured

under the influence of an external stimulus, including vitality, speed of cell division, speed of

cell migration and changes in cell volume.

Fraunhofer EMFT

Oberpfaffenhofen

Training & Analytics Center

Argelsrieder Feld 6

82234 Weßling

Further Training and

Technology Transfer

Dr.-Ing. Frank Ansorge

Tel.: +49 81 53 9 09 75 25

Frank.Ansorge@

emft.fraunhofer.de

Analytics and Technology

Karl Ring

Tel.: +49 81 53 4 03 20

Karl.Ring@

emft.fraunhofer.de

Fraunhofer EMFT

c/o Institute for

Analytical Chemistry,

Chemo- & Biosensorics,

University of Regensburg

Universitätsstr. 31

93053 Regensburg

Cell-Based Sensors

Prof. Joachim Wegener

Tel.: +49 941 943 45 46

Joachim.Wegener@

emft.fraunhofer.de

Organic disposable polymer electrodes for

impedance analysis in living cells

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36 37

F R O M R E S E A R C H A N D D E v E L O P M E N T

E x A M P L E S O F P R O J E C T S A N D A P P L I C AT I O N S

Reliability testing of thin chip foil packages

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38 39

exAMples oF pRojects And ApplicAtions

3D integration technologies for IoT applications

The trend towards the Internet of Things (IoT) makes heterogeneous 3D integration a key tech-

nology but also involves challenges in terms of the relevant process technologies, such as wafer

bonding: the enormous pressure of competition in the area of IoT applications means that

the systems have to be increasingly smaller but at the same time more capable and robust,

too. In order to meet these demands, Fraunhofer EMFT signed a license agreement with

Invensas Corp. in September so as to be able to incorporate ZiBond® and DBI® (Direct Bond

Interconnect) in its portfolio – two of the most cutting-edge 3D integration technologies.

Both processes can be carried out at relatively low temperatures of approx. 200 °C, which

impacts positively on component reliability and durability. DBI® technology involves the compo-

nents being both mechanically and electrically connected after special preparatory treatment

of the copper and oxide surfaces used. Since this avoids the elaborate process of through-

connecting chips, the systems can be produced more cost-effectively – a basic requirement

for access to mass markets such as consumer electronics. Another advantage: the “pitches”

(structural width and spacing) between the connections are at best reduced to just 2 µm. This

enables very highly integrated systems-on-chips with enormous performance capacity.

Better chips for groundbreaking communication infrastructures

In the EU project WAYTOGOFAST (Which Architecture Yields Two Other Generations Of Fully

Depleted Advanced Substrates and Technologies) the aim is to develop improved chips based

on FDSOI technology (Fully Depleted Silicon On Insulator), thereby laying the foundation for

establishing an energy-efficient, future-oriented communication infrastructure. Here, the semi-

conductor manufacturer STMicroelectronics coordinates the research and development activi-

ties of the 33 project partners from research and industry.

Fraunhofer EMFT contributes its expertise in the simulation, design and measurement of

analog, mixed-signal and millimeter wave circuits: the research team is developing innovative

RF/mm wave circuity in the 77 GHz range using novel 14-nm FDSOI CMOS technology. This

permits the design of highly integrated, energy-saving circuits. The aim is to use the results to

confirm the required performance capacity for RF applications as well as for automotive radar

Fraunhofer EMFT is involved in var ious projects , col laborat ing with organizat ions in sc ience and industry

to develop future-or iented solut ions a imed at tackl ing some of the important chal lenges that face society

today.

and terahertz telecommunications. Fraunhofer EMFT is working with Sony Germany GmbH on

the development of a millimeter wave system-in-package (SiP) technology. This offers more

benefits such as lower losses in the high-frequency range, cost-efficient manufacture at silicon

wafer level, a high integration capacity (of both the passive and the active components) and

improved heat dissipation.

The project is being funded as part of the EU program Electronic Components and Systems for

European Leadership Joint Undertaking (ECSEL JU, project ID: 662175).

Characterization of ESD protection structures

On behalf of various industry customers, Fraunhofer EMFT researchers characterize ESD protec-

tion structures with high-current impulses on a transient and quasi-static basis in the automo-

tive temperature range. The experts then use the analysis results to develop high-performance

protection concepts for a variety of applications and requirements. This work is carried out

using a modern, fully equipped HPPI3011C TLP system in conjunction with a 300 mm Cascade

PA300 or else the new HPPI ATS_8000A flying probe system in conjunction with the Agilent

62 GHz single shot oscilloscope DSOX96204Q.

For partners in areas such as automotive and LED lighting, ESD/ EOS-induced fail scenarios are

reproducibly recreated, with loads being measured into the picosecond range and robustness

systematically increased.

Compact and energy-efficient power semiconductors

Compact and energy-efficient power electronics is a key technology in being able to face up

to central challenges of our age – such as climate change, energy supply, nutrition, health

and demographic change. The ECSEL project POWERBASE involves 39 partners all over

Europe, including Fraunhofer EMFT, who are collaborating on a new generation of compact

and energy-efficient power semiconductors. Two approaches are essentially being pursued

here: firstly, the development of silicon technologies is being advanced based on cutting-edge

300 mm power semiconductor technologies. The second focus area is the development of new

gallium nitride power semiconductor technologies suitable for mass production.

Fraunhofer EMFT is responsible for the detailed analysis of high-impedance 300 mm silicon

substrates and partially processed components, looking at defects in the volume semicon-

ductor and at the interfaces between the components. The aim is for the results to point the

way forward to a diverse range of more energy-efficient products such as LED lighting systems,

Productionand

Service

Productionand

Service

Productionand

Service

Chip stack on base wafer

Productionand

Service

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40 41

exAMples oF pRojects And ApplicAtions

25 μm microcontroller chip in flexible foil package

solar inverters and charging devices. The project is funded by the European research program

HORIZON 2020 (grant agreement no. 662133) and by the BMBF.

Development of intelligent protective clothing

The drainage and processing of sewage requires numerous activities where the individuals

involved come into contact with chemical and biological agents. The aim of the project

ProWear is to develop intelligent protective work wear that gives on-site personnel feedback

on the existing concentrations of pollutants in the form of color changes on their clothing.

Sensors and display technology are integrated in the materials used which warn the user of

the existence of harmful substances. These products require new production techniques which

are adapted to the specific properties of the technology used. This primarily involves technical

changes to the textile machines on which the fabrics of the clothing are produced. Integration

of the sensor technology in the fabrics also requires new or adapted technologies.

The design of intelligent protective work wear is an innovative and sustainable development

designed to help prevent accidents occurring in the course of work carried out in hazardous

areas. The advantage of the innovative materials lies in the much earlier detection of dangerous

situations, enabling faster initiation of countermeasures such as removing people from a

danger area.

The project is funded by the Central Innovation Programme for SMEs (ZIM) run by the Ministry

for Economic Affairs and Energy (grant no. KF2830902SL3).

Electronic modules for future mobile phone generations

The aim of the joint European project REFERENCE under the coordination of SOITEC is to

cluster Europe-wide expertise in the area of microelectronics and initiate collaboration along

the transnational value creation chain. Innovative production techniques are to be developed

for novel high-frequency (HF) technologies for electronic modules which will be used in future

generations of mobile communication such as 4G+ and 5G. For this purpose, the project part-

ners aim to create HF substrates in the form of 200 mm and 300 mm wafers for the first time.

The expansion of the improved HF substrates (200 mm and 300 mm) would allow HF modules

with higher integration densities and bandwidths in future, thereby enabling higher data

throughput rates at lower production costs.

The partners are seeking to pave the way for the internationally competitive mass produc-

tion of complete next generation HF modules in Europe and aim to demonstrate the success

of this new technology using HF modules for the new avionics bandwidth (4.2-4.4 GHz) as

an example. The idea is to enable wireless communication in aircraft in the future. Fraunhofer

EMFT’s focus here is developing the integrated circuits for the frequency synthesis, with the aim

of creating circuits with optimized high-frequency properties due to the improved substrates.

The project is being funded by the ECSEL initiative (Electronic Components and Systems for

European Leadership), the central funding instrument for microelectronics and nanoelec-

tronics in the European Framework Programme for Research and Innovation HORIZON 2020

(GA no.: 692477-2) and the BMBF’s initiative IKT2020 – Research for Innovation (funding code

16ESE0121).

Electrostatic carrier foils for thin wafers

Electronic devices are getting smaller and flatter – one of the most obvious examples is the

smartphone. This in turn requires microelectronic components and modules that are as space-

saving and as flat as possible. For this reason, wafers and chips (ICs) are becoming increasingly

thin for integration in electronic systems. Very thin semiconductor wafers are highly fragile,

however, and their damage or destruction would mean a significant loss in value, so these

sensitive items have to be handled with enormous care. Existing carrier techniques for fragile

wafers are based on the use of removable adhesives. This method has its drawbacks, however:

the thin wafer has to be detached and the polymer residue also has to be removed.

By contrast, electrostatic carrier techniques offer the advantage of adhesive-free, reversible

attachment. In the project E-Foil, Fraunhofer EMFT researchers are working on a cost-effective

method of making electrode structures – mounted on foil substrates – which can be electro-

statically activated.

The e-foil itself is approx. 50 µm thick and contains an electrode structure on the inside which

is connected to contact points on the outside. By applying an electric potential to the elec-

trode contacts, an electrostatic field can be switched on or off. In the application, the e-foils are

used as retention force agents between a substrate on the top (e.g. wafer, foil, chip) and carrier

plate underneath. The e-foil can also be used as a replaceable and reusable electrostatic carrier

foil, or optionally also permanently affixed to a rigid carrier substrate (e.g. ceramic, glass, silicon

wafer).

The project “Electrostatic foil carrier for the processing of fragile and flexible substrates” is

funded as part of the internal Fraunhofer program MEF (Application 115.27/01).

Productionand

Service

Productionand

Service

Protection and

Safety

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42 43

exAMples oF pRojects And ApplicAtions

Energy for smart objects

According to forecasts there will be as many as 24 billion networked objects by 2020 – more

than a third of these being ‘smart’ everyday objects that communicate and interact as part of

the Internet of Things (IoT). A key issue here is energy supply: the smart objects have to be

energy self-sufficient in order to be able to operate for as long a period as possible. The EU

project EnSO involves 39 partners from eight countries working on new solutions for an intelli-

gent energy supply. The aim is to develop so-called AMES (Autonomous Micro Energy Sources).

AMES combine various elements such as energy harvesting, energy management and micro-

energy storage devices in order to ideally enable a lifelong operating period.

In the course of the project, Fraunhofer EMFT researchers will be developing concepts and tech-

nologies for the integration and embedding of electronic microchips in autonomous energy

supply units. These compact packages are to be well under one millimeter in height, and the

aim is also to make them mechanically deformable so that they can be adapted to different

environmental shapes. For this purpose, the Munich experts are seeking to embed a very thin,

bendable microchip in an ultra flat foil casing. Various technology concepts are to be tested for

contacting purposes. In addition to flip-chip ideas where the chip is set face-down on a wiring

foil, contacted and embedded, new technologies are also being used in which the chip is set

face-up on a foil and embedded with a casting compound, for example. The electric contacting

and the creation of a wiring level with the connections to the outside is then to be provided by

means of established methods of thin film lithography.

The project is funded by the ECSEL initiative as part of the European Framework Programme for

Research and Innovation HORIZON 2020 (grant agreement no. 692482) and by the BMBF.

Environment-friendly cleaning gas for the semiconductor industry

Many plasma coating systems used in the semiconductor industry have to undergo thorough

cleaning on a regular basis after each stage of production. Currently this is mainly carried out

using perfluorinated compounds (PFCs) and nitrogen trifluoride (NF3) gases, which are up to

17,000 times as damaging to the environment as the greenhouse gas CO2.

Solvay, Texas Instruments, Muegge and Fraunhofer EMFT are working on the project ecoFluor

to develop an environment-friendly alternative which only has the greenhouse potential of

CO2: the gas mixture used by the cooperation partners – “Solvaclean” consisting of fluorine,

nitrogen and argon – dispenses entirely with the highly environment-unfriendly gases PFCs and

NF3. In the first year of the project, Fraunhofer EMFT was mainly responsible for optimizing

the new gas mixture in terms of etching rate, process stability and particle contamination. This

established a mix ratio of 30 % fluorine in nitrogen and argon as the best known method. At

its production site in Freising, Texas Instruments has assembled a gas supply unit and tested the

Solvaclean fluorine gas mixture on a number of production units. Initial tests show a slightly

improved cleaning performance, and a reduction in the time required as compared to the stan-

dard process using C2F6. An initial durability test with more than 500 processed wafers and

therefore approx. 250 cleaning cycles also showed that cleaning processes using the Solvaclean

fluorine mixture do not cause increased particle contamination in the cleaning plasma source

and the process chamber.

The new cleaning process went into pilot use in mid-November, with the aim of securing

approval for industrial production by the end of 2017.

The project is funded partially under the BMBF’s “r+Impuls – Innovative technologies for

resource efficiency – Impulses for industrial resource efficiency”, which in turn is embedded as

part of the framework program “Research for Sustainability” (FONA).

Europe-wide platform for FD-SOI technology

The project THINGS2DO involves 44 partners from research and industry working with

Fraunhofer EMFT under the coordination of the French semiconductor manufacturer

STMicroelectronics to establish a sustainable European and German ecosystem for the creation

of FD-SOI semiconductor components. The aim of this ecosystem will be to offer SMEs, industry

partners and research partners a platform on which to combine, integrate and produce the

relevant IP components. The THINGS2DO consortium provides design expertise, access to PDKs

and IPs, EDA tool support and design services within a hosted design environment, providing

support for successful FD-SOI designs by clustering all the competences, tools and IPs required.

The work of Fraunhofer EMFT focuses on new drafting techniques and circuits in the area of

communication design that are optimized for FD-SOI technology: for example, the project

involves a research team drawn from the Fraunhofer institutes IIS and IIS/ EAS as well as

Fraunhofer EMFT that is developing a fully integrated RF on-board communication module for

data communication in collaboration with the Airbus Innovation Group.

FD-SOI technology has a key role to play in the development of extremely miniaturized, energy-

saving and yet very high-performance circuits. Circuits with these properties are especially in

demand for many applications in the fields of medical technology, environment monitoring,

traffic technology and communication technologies.

Health and

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Energy and

Raw Materials

Productionand

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Measuring board for analog/ mixed-signal IC designed in

28 nm FD-SOI technology for the project THINGS2DO

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exAMples oF pRojects And ApplicAtions

THINGS2DO is funded by the EU as part of the technology initiative ENIAC and by the BMBF

as part of the research program IKT 2020 – Research for Innovation (grant agreement no.

16ES0240).

Extremely low-noise JFETS for the gigahertz range

The internal Fraunhofer project “low-noise” builds on the HRFET JFET project which involved

the development of novel, extremely low-noise FET transistors for use in the gigahertz range. In

the follow-up project the aim is to adapt the HRFET JFET to the specific requirements of poten-

tial customers. The advantage of the low-noise JFET is that it reaches a cut-off frequency of

1 GHz – making it the “fastest” silicon-based JFET to date as compared to commercial prod-

ucts. By using self-adjusting processes, Fraunhofer EMFT researchers have been able to greatly

reduce active channel length and thus advance into the gigahertz range.

The project seeks to optimize the low-noise JFET mainly in terms of robustness, cut-off

frequency and noise. Initial samples of an improved batch are already being tested by the

potential customer. The aim is to introduce the low-noise JFET to the application by the end

of the project – in this case for the purpose of material analysis. In the medium term, it could

potentially also be used in high-frequency oscillators and mixers.

Impedimetric CO2 sensor

Energy efficiency and good air quality in indoor spaces – achieving these two goals requires

intelligent air conditioning systems which ensure regular fresh air input without unnecessary

heat loss to the outside. For this reasons, sensor-based systems are used increasingly frequently

to monitor indoor air quality. One indicator of stale air is the gas CO2: from a concentration of

1,000 ppm it can have a negative impact on our well-being. CO2 sensors currently available on

the market generally operate according to an optical measuring principle but they have several

drawbacks: they are large, expensive and consume relatively large amounts of energy – which

makes them not ideally suited for use in the growing smart home market.

A Fraunhofer EMFT research team has pursued an alternative approach, developing a CO2

sensor based on an impedimetric measuring principle. A gas-related change in the capacity of

a sensor layer provides the basis for the sensor signal. The researchers have now developed a

new hybrid sensor layer consisting of a combination of organic and inorganic material which

has produced promising results to date: the sensor detects CO2 concentrations from 400 ppm

and exhibits low response and regeneration times of less than 2.5 minutes. In long-term tests,

the CO2 sensor runs reliably and stably over several weeks without a signal drift occurring –

even in fluctuating air humidity.

Implantable microdosing system regulates intraocular pressure

Current therapies to combat eye disorders such as glaucoma and eyeball atrophy generally only

provide patients with brief alleviation of their suffering. As part of the BMBF-funded project

MIKROAUG, researchers at Fraunhofer EMFT are working under the consortium leadership of

the Heidelberg-based company Geuder AG in collaboration with Dualis MedTech GmbH, Binder

Elektronik GmbH and jvi GmbH to develop an active microsystems technology implant system

which will permanently stabilize the intraocular pressure of glaucoma and phthisis sufferers. It

consists of a micropump system, a monitored pump control unit, a contactless energy supply

and a telemetry module for data transfer and it can be attached directly to the eyeball.

At the heart of the system is a tiny biocompatible silicon micromembrane pump measuring just

7 x 7 x 1 mm3 and with a flow rate of no more than 800 μl/min. The pump can either tone the

eye or else pump intraocular fluid out of the eye, depending on the symptoms. By means of an

external control module, the medical personnel providing treatment can set the flow rate of the

micropump in relation to eye pressure.

The project was funded as part of the SME initiative “KMU innovativ” by the Federal Ministry

of Education and Research BMBF (grant no.: 16SV5860).

Integrated high-voltage driver for micropumps

A Fraunhofer EMFT research team is working with 19 European partners from industry and

research on the EU project ADMONT to develop an integrated high-voltage driver (ASIC) for

micropumps. A pilot line of the chip is to be realized in the cleanrooms of X-Fab in Dresden.

The energy efficiency and response time of ASICs are significantly higher than is the case with

the discrete type normally used nowadays. This enables pump accuracy to be increased and

the electronics to be miniaturized without losing out on performance capacity – a key require-

ment for promising applications such as in medical implants or smartphones. The long-term

project goal is to achieve an overall solution for microdosing systems which allows monitoring

and control of the pump. The chip will monitor whether the pump is operating error-free, for

instance, or adapt the pump function by means of various selectable program modes.

Healthand

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Micropump driver ICs realized by means

of a 0.35 µm high-voltage process

Energyand

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Micropump for use in smartphones

exAMples oF pRojects And ApplicAtions

The project is being funded as part of the ECSEL initiative (Electronic Components and Systems

for European Leadership), the central funding instrument for microelectronics and nanoelec-

tronics in the European Framework Programme for Research and Innovation HORIZON 2020

(project reference: 661796).

Increased manipulation security for electronic systems

Manipulation security of electronic systems is becoming increasingly important in the digi-

tized world since chips and electronic components are easy prey for product counterfeiters and

industrial spies nowadays. In order to improve IP protection of the firmware of such systems,

a Fraunhofer EMFT research team is working on the internal Fraunhofer project Copycat,

together with colleagues from Fraunhofer AISEC and Fraunhofer IMS (coordinator), to develop

electronically analyzable structures based on product protection foils and physical unclonable

functions (PUFs). Product protection foils serve to protect electronic systems from physical inter-

ference. The electronic system is encased entirely by a sensor foil so that any interference from

the outside is instantly detected, thereby triggering an alarm. The project aims to develop new

detection mechanisms and finer structures to increase copy and manipulation protection.

PUFs are based on small, unpredictable production fluctuations which inevitably occur in the

manufacture of integrated circuits and are stably preserved in every chip or system, thereby

constituting the chip's unique fingerprint, so to speak. They do not actually impair function-

ality but can be used to generate a cryptographic key with which the individual chip is associ-

ated. The great advantage of such an intrinsic security system is that in the event of invasive

attacks on the IC, the physical properties of the PUF are altered. It is then no longer possible to

derive the original key. In this project, researchers intend to realize silicon and foil-based PUF

structures and then evaluate their application for traceability, system integrity protection and IP

protection. The task of the Fraunhofer EMFT scientists here is mainly to integrate the analysis

electronics for internal and externally connected PUF structures in a microchip. The project is

being funded by the Fraunhofer-Gesellschaft as market-oriented preparatory search.

Micropumps for gas sensors in mobile phones

Many recent smartphone models are fitted with environmental sensors, for example to measure

the ambient CO2 content, humidity or temperature. Existing environmental sensors in smart-

phones are subject to very long response times since the air first has to penetrate the inside of

the sensor housing by means of slow diffusion. Special software algorithms can be used to

speed up this process somewhat. Fraunhofer EMFT researchers are currently pursuing a

different and more promising approach: By means of a tiny silicon micropump positioned near

the housing opening, air can be actively fed to the sensor inside the smartphone. This has

improved the response time by a factor of 50 – and measuring results were more precise, too.

In the medium term it would also be conceivable to concentrate the air being fed to the sensor

so as to increase sensor sensitivity.

Here a silicon membrane pump is used which was developed at Fraunhofer EMFT measuring

just 5 x 5 x 0.6 mm3. The small size of the component, its low energy consumption and low

production costs are key requirements for access to mass markets such as mobile devices. The

application potential ranges from gases such as CO2, alcohol and volatile organic compounds

(VOCs) to particles such as allergens, particular matter and fragrance dosage. An initial demon-

strator for gas sensors in smartphones has already been realized and produces excellent results.

The work is being funded by the Fraunhofer Future Foundation.

Microwave spectroscopic analysis of liquids

Among other factors, the physical and chemical response of many liquids is influenced by

temperature. This is why for some applications, in the field of medicine for example, it is impor-

tant to be able to measure and stabilize the parameter of temperature.

As part of an industry project, Fraunhofer EMFT researchers have developed a measuring

station able to control the temperature of liquids to the nearest ±0.01 K and analyze them very

precisely and reproducibly by means of microwave spectroscopy.

The automated measuring set-up was designed at Fraunhofer EMFT and realized in collaboration

with Universität der Bundeswehr München. The measurements carried out on test liquids using

a vector network analyzer (Keysight PNA N5247A) in the 110 GHz range showed the abso-

lute necessity of temperature stabilization. It was also possible to detect impurities added to the

liquid.

Miniaturized degassers for mobile applications

Dissolved gases in liquids can significantly disrupt chemical and biotechnological processes:

pressure or temperature fluctuations can potentially lead to outgassing of the liquid, i.e.

the formation of tiny gas bubbles. These can falsify sensor measurements, impair the

compressibility of the liquid and at worst even cause system failure. To be on the safe side,

the liquid should first be degassed. However, existing degassers are expensive and require a

vacuum connection for operation – usually only available from a well-equipped laboratory.

Fraunhofer EMFT researchers have developed a self-sufficient micro-degasser which is capable

Productionand

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Healthand

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Protection and

Safety

Productionand

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Degasser based on micropump

exAMples oF pRojects And ApplicAtions

of removing both gas bubbles and dissolved gas from a liquid. The liquid is pumped in a

porous tube through a low-pressure chamber in which the dissolved gas diffuses. A silicon

micromembrane pump developed at Fraunhofer EMFT is integrated in the degasser. This

can build up very high levels of negative pressure of up to -55 kPa – sufficient to gener-

ate the necessary negative pressure in the chamber and maintain this during degassing.

Only a power connection is required for operation, which significantly expands the range

of potential uses. The research team also integrated a pressure sensor in the chamber

which ensures that the pump is not activated until a defined level of negative pressure is

reached in the chamber. This saves energy and extends the service life of the pump.

On tests to date, a functional demonstrator of the micro-degasser has shown a degas-

sing efficiency of approx. 50% at flow rates of 50 - 200 µl/min. It has two standard

luer connections for input and output as well as a connector for voltage control of the

micropump, enabling the system to be integrated in most units without undue effort.

The work was funded by the Fraunhofer-Gesellschaft as part of an MEF project.

Miniaturized, energy self-sufficient pacemaker

In the EU-funded project MANPower, researchers at Fraunhofer EMFT are working with the

partners Tyndall National Institute, University College Cork, Cork Institute of Technology,

TU Eindhoven, KU Leuven, University of Paris South, 3D-Plus and LivaNova (previously SORIN

CRM) to develop an innovative, autonomous pacemaker containing not just MEMS and IC

elements but also an energy harvesting system that operates in the range of just a few hertz

at extremely low frequencies. Here, new materials are used for the energy harvesting and

3D integration technologies so as to assemble and test an ultra miniature pacemaker as a

completely self-contained system. There is a particular focus on studies into the reliability

and biocompatibility of the system components and integration techniques.

Fraunhofer EMFT is in charge of the work package “System Integration”. Here, TSV (Through-

Silicon-Via) based 3D integration technologies are mainly developed, applied and evaluated for

reliability in collaboration with partners for the assembly of electronic subcomponents. Both

silicon materials and flexible foil materials are integrated heterogeneously in order to integrate

the individual components in the tube-shape system (capsule).

The project was funded by the 7th EU Research Framework Programme (grant agreement

no. 604360). The future user of this innovative technology and project partner is the French

company LivaNova, Europe's leading manufacturer of pacemakers.

Mobile measuring device for gas detection

The EU project InForMed involves 42 European companies and research institutions coordinated

by Philips GmbH who are seeking to establish a microfabrication pilot line for new medical

technology products. The partners intend to realize six types of demonstrators to indicate the

innovation potential in existing markets as well as laying the foundations for penetrating new

markets. A Fraunhofer EMFT research team is collaborating with Dräger Safety AG, jvi GmbH

and Philips GmbH to develop a mobile measuring device for gas detection. Worn directly on

the human body, it increases occupational safety for those working in the chemical industry.

What is especially interesting about the new system is that it has an integrated micropump

which generates a high negative pressure, while this in turn serves to adjust the gas sensor. The

sensor can be calibrated online if necessary. This means that the system is capable of operating

quickly, reliably and stably even over extended periods of time.

The project is being funded as part of the ECSEL initiative (Electronic Components and Systems

for European Leadership), the central funding instrument for microelectronics and nanoelec-

tronics in the European Framework Programme for Research and Innovation HORIZON 2020

(grant agreement no. 662155).

Monitored dosage of minute quantities of lubrication oil

The project Nanolub involves Fraunhofer EMFT joining forces with GMN Paul Müller Industrie

GmbH to develop a new method for monitored dosing of tiny quantities of lubrication oil

(5 μg/s and less, approx. 5 nanoliters). This is integrated in a dosing system and used in a pilot

application for the lubrication of ball bearings in high-speed spindles. The new dosing system

saves up to 95% of the lubricant quantity previously required – thereby reducing production

costs and environmental impact and increasing operational safety. In spite of the tiny quantity

of oil, a continuous lubricant film is reliably ensured on the ball bearing surfaces at all times.

In the second year of the project, the work of Fraunhofer EMFT focused on an enabling abso-

lutely reliable operation of the dosing system. The tasks included advancing development of the

dosing and sensor algorithms, achieving deeper understanding of the fluid mechanical proper-

ties of the concept, creating a precision model that allows for the influence of signal processing

and – derived from this – a proposal for the next generation of the sensor microchannel to be

produced. The next step will be to set up an infrastructure to manufacture and install pump

and flow sensor modules in series.

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exAMples oF pRojects And ApplicAtions

MRSA Rapid Test

Multi-drug-resistant pathogens such as MRSA (multi-drug-resistant Staphylococcus aureus)

are increasingly becoming a problem for hospitals and doctors’ surgeries. Infections that are

not detected in time can spread quickly and pose a serious health risk to individuals who are

already in a weakened state. However, MRSA tests are currently only carried out on suspected

patients since the methods are either very time-consuming (microbiological culture detection)

or very cost-intensive (molecular biological or antibody-based detection).

A research team at Fraunhofer EMFT is currently working with Asklepios Kliniken GmbH and

KETEK GmbH to develop a low-cost MRSA Rapid Test which is suitable for routine access

control at hospitals or doctors’ surgeries. In this way it would be possible to significantly reduce

the risk of transmission to other patients. The rapid test simply requires a nose smear to be

taken from the patient. Whether or not MRSA is contained in the sample can be established

quickly by using fluorescence indicators with a highly sensitive detection system. In order to be

able to offer this innovative rapid test method as a product in future, the entire system is being

assembled as a mobile hand device for on-site analytics. The new detection method is currently

being validated in clinical tests carried out at selected Asklepios clinics.

The project is funded by the Bavarian Ministry of Economic Affairs and Media, Energy and

Technology as part of the Microsystems Engineering Bavaria program.

New sensor for measuring gases and liquids

As part of the ChemFET project, Fraunhofer EMFT has joined forces with LFoundry S.r.L. to

develop and produce a field-effect transistor-based transducer to measure liquid and gaseous

media. It can be used to measure charge changes in a Faraday cup via an electrode that is

connected to the gate of a read-out transistor.

The new sensor principle was realized with the developed layout and a completely CMOS-

compatible process. Several test measurements have already shown that the device can be used

both as a pH sensor in liquids and as a gas sensor for CO2 detection. The next stage will involve

the development team testing the ChemFET for further applications, for example as a biosensor

in the field of medical technology. Another aim is to further optimize the process cycle and

design in terms of cost efficiency.

The project was funded through the Fraunhofer-Gesellschaft Discovery Program.

Point-of-care system to detect MRGN bacteria

Multi-drug-resistant Gram-negative rod-shaped bacteria (MRGN) have become increasingly

widespread in recent years as a cause of nosocomial infections worldwide. Antibiotics used as

a standard therapy are largely ineffective in the case of MRGN infections. This is why infections

with multi-drug-resistant pathogens have to be identified very early on in order to initiate the

right therapy with one of the few reserve antibiotics still available as soon as possible. MRGN

bacteria can also survive on inanimate surfaces and spread via contaminated objects. Early

detection is important so as to be able to take special hygienic measures and prevent these

problematic pathogens from spreading.

A Fraunhofer EMFT research team is collaborating with the SME GBN Systems GmbH, the

Institute of Microbiology and Hygiene at Regensburg University Hospital and Asklepios Kliniken

GmbH to develop a compact, comprehensive system that will enable rapid on-site detection

of MRGN bacteria. The detection system is to be fluorescence-based and capable of being

carried out on the sample material without elaborate sample preparation. Smears from poten-

tially contaminated surfaces and objects serve as test material, in addition to human samples.

By using a highly sensitive measuring system combined with a fluorescence-based detection

reaction, the aim is to achieve an enormous reduction in time between sample collection and

test result. Unlike conventional, time-consuming methods using microbiological cultures, rapid

on-site detection will provide feedback on the existence of MRGN bacteria in the sample mate-

rial within a short period of time. In contrast to PCR-based methods, this phenotypic detection

will be independent of the genetic variability of the MRGN bacteria, also allowing the patho-

gens to be detected where PCR-based methods would not be capable of identification. This

constitutes a major step forward as compared to the methods currently in use.

This project is funded by the Bavarian Research Foundation (BFS).

Sensor nodes and their networking for digital production

Sensors have a key role to play in the Internet of Things (IoT), but they have to become more

effective and cost-efficient in future in order to keep up with dynamic developments in this

area. One critical point is the networking of the sensors: IoT applications in particular require

the assembly of numerous cables and connectors. These components are sufficiently reliable

but much too expensive for mass consumer markets. Wireless connectivity is not an option in

many cases – the main obstacles are the energy supply to the sensor nodes and the often inad-

equate signal coverage in buildings (due to isolation by metal objects, for example).

Healthand

Environment

Cuvette with QSENS chip for measuring

liquid and gaseous samples

Healthand

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Healthand

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Communicationand

Knowledge

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exAMples oF pRojects And ApplicAtions

The project SensNet therefore involves Fraunhofer EMFT researchers developing new concepts

and experimentally verifying them so as to integrate sensors in a hierarchical information chain

– from the detection of physical parameters through to data processing in a big data cloud

environment. The sensors are to be networked effectively enough to be able to operate inde-

pendently to a large extent. The project is supported by the funding initiative Bayern Digital.

Sensor platform exemplified in an indoor climate sensor

In office buildings, ventilators, humidifiers etc. often run continuously, even though the premis-

es may not even been in use for many hours of the day. Yet when an office is fully occupied,

an air conditioning system set to continuous operation is still inadequate. In order to regu-

late indoor climate based on needs while at the same time achieving greater energy efficiency,

Fraunhofer EMFT researchers have joined forces with Mikrosysteme Wiedemann GmbH (KMW)

of Kaufbeuren, Tapko Technologies GmbH and IS-LINE GmbH to develop a modular sensor

platform. The aim is to use this as a basis for low-cost condition monitoring systems with an

impedimetric sensor system. As an exemplary application, the partners are developing an HVAC

sensor module – HVAC stands for heating, ventilation and air conditioning. The system with

integrated sensors for temperature, humidity and CO2 coordinates the three parameters and

controls the air conditioning system according to needs. Sensor fusion allows low-cost serial

production, thereby paving the way for use in the mass market.

The Fraunhofer EMFT science team involved in this project is developing a sensor platform for

various capacitive, resistive sensors. They are also responsible for the low-cost electronics with

standard interfaces and are working on optimizing the sensor components used. The project

is funded by the program Electronic Systems in Bavaria (previously Microsystems Engineering

Bavaria).

Smart fire detector with multi-gas sensor and micropump

The aim of the EU project SMOKESENSE is to bring about a radical change in fire detection

technology by developing a smart, miniaturized fire detector. Conventional sensors are limited

in terms of their performance capacity. They require a high level of maintenance and are gener-

ally at a disadvantage when it comes to speed of response because they are positioned a long

way from the source of the fire.

The core components of the SMOKESENSE fire detection system are a multi-gas sensor and

a micropump. The so-called electronic nose is capable of virtually eliminating false alarms by

detecting specific combinations of gases ("fire-gas fingerprints"). The SMOKESENSE fire detec-

tion system is also able to trigger an alarm before a fire actually starts. The use of an air feed

micropump being developed for this purpose by a Fraunhofer EMFT team enables a compact

structure and the incorporation of a fire detector in the immediate vicinity of the potential

safety hazard.

The project is being funded as part of the EU-FP7 project “Smokesense – Fire Fingerprint

Sensor-on-a-Chip for early fire Detection” (grant agreement no. 605480) in the program

“Research for the benefits of SME”.

Solutions for an “electronic skin”

The international network CONTEST (Collaborative Network for Training in Electronic Skin

Technology) established by the European Commission aims to develop a ‘smart’ electronic skin.

For this purpose, both silicon-based solutions and approaches using organic materials are to be

studied in terms of the possibilities and benefits they offer. In the future, electronic skin is to be

used for new applications in the field of robotics.

Fraunhofer EMFT is involved in two research projects as part of CONTEST. Firstly, a Munich

research team is developing new packaging technologies for ultra thin silicon chips on flexible

substrates and testing the reliability of these systems. The ultra thin chip foil packages have

demonstrated a high degree of mechanical reliability in both simulations and tests. What is

more, dynamic bending tests with several thousand bending cycles were carried out to evaluate

what loads cause failure in the chip foil packages due to delamination of the electrical contacts

or breaks in the wiring or else breakage of the chip itself.

In the second project the focus is on the electrical reliability of large-area flexible electronics, in

particular in relation to electrostatic discharge. Tests at device level showed that organic photo-

voltaics, OLEDS and also organic field-effect transistors are not suitable for providing protection

from electrostatic discharge. After this, tests were carried out at system level to look at the

interference caused by electrostatic discharge to an “electronic skin”.

The network was funded by the European Commission as part of the Marie Curie Actions of

the 7th EU Framework Programme (grant agreement no. 317488).

Sensor platform for indoor climate measurement

(CO2, temperature and relative humidity)

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R A N G E O F S E R v I C E S A N D T E C H N O L O G I E S

F R A U N H O F E R E M F T R A N G E O F S E R v I C E S

F R A U N H O F E R E M F T R A N G E O F T E C H N O L O G I E S

ESD system test with broadband measurement of the secondary discharge current

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56 57

Studies

• Technology analyses

• Feasibility studies

• Assessment in the case of damage claims

Modeling & Simulation

• Whole process

• FEM simulation

• System response

Customer-Specific Development

• Advance development

• Single process modules and overall process

• Chip design

• Components and systems

Prototypes and Small Series Production

• System design

• Layout

• Device design and construction

Analysis & Test

• Risk and problem analysis

• Development of test methods and equipment

Professional development

• Seminars and training programs

• Conferences

R&D as part of publicly funded projects

• Joint projects funded by industry or publicly,

e.g. BMBF, German states, the EU

• Coordination of industrial project consortia

• Consultancy for national and EU research applications

Start-Ups & Joint ventures

• Spin-offs for the commoditization

of products and systems

• Participation of industrial partners via joint ventures

Companies benef i t f rom col laborat ing with Fraunhofer EMFT in that they are able to draw on the very

latest research ins ights and innovat ions for their product development. Here, Fraunhofer EMFT supports

i ts customers throughout the ent i re development process – from the idea through to implementat ion.

Fraunhofer EMFT offers i ts customers and partners the fol lowing serv ices:

Regulated medication dosage system with disposable

module comprising a flow sensor and micropump

FRAunhoFeR eMFt RAnge oF seRvices

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CDM component test with the ATIS M-CDM3

FRAunhoFeR eMFt RAnge oF technologies

An extensive infrastructure, a broad range of technologies and a wel l -developed network of partners in

industry as wel l as among research inst i tutes, univers i t ies and publ ic-sector organizat ions make Fraunhofer

EMFT an attract ive partner in research and development, of interest to smal l and medium-s ized companies

as wel l as larger-scale industr ia l enterpr ises. Market ing the results of research is general ly the responsibi l -

i ty of the corporate partner. S ince 2007 Fraunhofer EMFT has a lso offered high-tech companies the op -

portunity to hire i ts h igh-qual i ty fac i l i t ies (such as c leanrooms, laborator ies and equipment) . Several

companies have entered into strategic cooperat ion with Fraunhofer EMFT. Here is a se lect ion of the

technological fac i l i t ies avai lable at Fraunhofer EMFT:

Analysis and testing

• Semi-automatic wafer prober up to 300 mm using

thermo chuck (-55 °C to +300 °C) and laser

• Semiconductor parameter analyzers

• Network analyzers in the megahertz range up

to 110 gigahertz and Simulator Agilent ADS

• Generation and measurement of high-current

pulses in the picosecond and nanosecond range

• Electrostatic discharge characterization and

load (CDM, HBM, TLP, VF-TLP, CC-TLP)

• 160 cc climate chamber for chemical and

biochemical sensors: gases and liquids

• Electrochemical impedance spectroscopy

• Environmental test chamber 100 cc – humidity and gases

• Oscilloscope

200 mm CMOS technology

• Wet chemical cleaning and etching processes

• Photolithography

• Epitaxy (Si, SiGe)

• Ion implantation and annealing

• Dielectric layers (thermal oxidation, LPCVD deposi-

tion of SiO2 and Si3N4, PECVD of SiO2 and Si3N4)

• Highly conductive layers (Al/Si, Ti, W, doped poly-Si)

• Plasma etching processes (Si, SiO2, Si3N4, Al, W)

• Electroplating (Cu, Sn)

200mm lithography cluster

• Proximity exposure

• Double-sided exposure

• Contact exposure

• Electron ray exposure

• Ion ray exposure

• i-Line stepper

• Nanoimprint

Si-MEMS technology

• Cleanroom technology for 150 mm

wafers (silicon, ceramics, glass)

• Metal coating (Cu, Ti, TiW, Pt, Au, Ni)

• Dielectric layers (Si, SiO2, Si3N4, SiC, polyimide)

• Wafer bonding, bonding techniques

by means of adhesion

• Structuring with mask aligner 2 μm

Substrate processing

• Wafer grinding

• Spin etching

• Chemo-mechanical polishing (CMP)

• Wafer cleaning

• Contactless wafer thickness measurement

• Flexural and breakage test devices

for thin substrates and chips

Processing of large-area electronics and flexible sub-

strates as foil sheets and using the roll-to-roll method

• Hot roll laminator for double-sided lamination

• In-line coating system for liquid coatings such

as photoresist, dielectrics and passivation

• Sputter system for double-sided metal-

lization of chrome and copper

• UV lithography with high resolution

(5 – 15 µm structure width)

• Wet-chemical etching techniques for structuring metals

• Screen printing on foil sheets

• Screen printing using the roll-to-roll method

• Galvanic deposit of copper on premetallized foils

• Laser processing for cutting, marking

and drilling various materials

• Plasma process for surface conditioning and reactive

etching of polymers with nitrogen, oxygen and CF4

• Foil mounting and bonding technology

Analytics and material characterization

• Atomic force microscope (AFM):

measurement of surface roughness and

step measurements up to max. 6 μm

• Scanning electron microscopy (REM) incl. energy-

dispersive x-ray spectroscopy (EDX)

• In-line REM (Schottky emitter) and focused ion beam

(Ga-FIB) with EDX and gas injection system (GIS)

• Spectral ellipsometer: measurement of thin

layers and transparent materials

• Spectrometer: measurement of layer thickness of

silicon (thick layers) and infrared permeable layers

• Target grinding device for sample preparation

(grinding accuracy: ±2 μm

• X-ray diffractometry (XRD):

measurement of silicon-germanium content

• CVD epitaxy facility: quality control of high purity gases

• Plasma-supported etching and deposition

systems to test gas compounds

• Wafer prober for electrical characterization

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C U S T O M E R S A N D C O O P E R AT I O N PA R T N E R S

PA R T N E R C O M PA N I E S

T E C H N O L O G Y N E T W O R K S

U N I v E R S I T I E S

C L U S T E R S A N D A L L I A N C E S

Fraunhofer EMFT staff member working on the design and

simulation of an analog-digital converter

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62 63

pARtneR coMpAnies

Cooperat ion with nat ional and internat ional partners from research and industry is a centra l e lement

of the work done at Fraunhofer EMFT. The inst i tut ion is current ly col laborat ing with the fol lowing

companies, associat ions and research fac i l i t ies :

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64 65

In order to enable eff ic ient col laborat ion with industry and develop product ideas into concrete appl ica -

t ions more swift ly , Fraunhofer EMFT has establ ished three technology networks for specif ic themes and

research areas. These are a imed at longstanding customers and development partners as wel l as new

customers who wish to draw on expert support to put their innovat ive product ideas into pract ice.

Capacitive two-phase flow sensor with integrated

micropumps as a regulated microdosing system for

lubrication of ball bearings in machine tool spindles

technology netwoRks

of coating and structuring processes for foils are developed

in collaboration with industry as part of research projects and

development activities for flexible, organic and large-area elec-

tronics (FOLAE). The equipment used is consistently designed

to process rolls of foil. Current focus areas include the func-

tional integration of organic materials, the assembly of sensors

in polymer technology and the creation of large-area, flexible

wiring systems.

Inno(vation) Flex

The center enables industry users to create and test new tech-

nologies, processes and demonstrators for various areas of

application. It gives project partners access to Fraunhofer

EMFT’s cutting-edge roll-to-roll infrastructure and they benefit

from support provided by the experienced and highly qualified

specialists at the institution. In future the aim is to develop a

self-contained pilot line for preliminary production stages and

a ramp-up for flexible electronic components. Participants are

able to influence the concept directly. In return for a fee, they

receive:

• Exclusive information on the results

• Individual consultation

• Involvement in defining applications and the resulting

demonstrators, prototypes and/ or pilot production

facilities

• Involvement in specifying any equipment, processes and

materials required

Multifunctional on-top technologies (MOTT)

The development center for Multifunctional On-Top

Technologies (MOTT) for standard silicon and CMOS processes

was founded in 2009. Building on the results of previous

research into CMOS circuits and 3D system integration, the

infrastructure combined with the Munich-based Fraunhofer

EMFT expertise provides a technology platform enabling

industry to carry out rapid system development that is closely

geared towards end products in the area of semiconductor

technology. The platform supports modular integration of new

functions and components in existing silicon standard tech-

nologies, resulting in cost-effective solutions even for small

and medium-sized companies.

Center for Microsystem Integration Munich (CMM)

Fraunhofer EMFT initiated the founding of the Center for

Microsystem Integration Munich (CMM) in 2010 in collabora-

tion with leading Bavarian companies. By pooling the exten-

sive expertise of prestigious partners in the field of technology

and product development, the CMM provides a high-perfor-

mance and efficient technology network in the field of micro-

systems engineering. The CMM acts as the nucleus for a

microsystems engineering center and is looking forward to

ongoing expansion as it is joined by further experts.

Bavarian Polytronic Demonstration Center (BDP)

The Bavarian Polytronic Demonstration Center was founded

to facilitate low-cost production of electronic systems in

substantial quantities on large-area substrates. A wide range

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66 67

In order to pursue i ts research goals consistent ly , Fraunhofer EMFT engages in col laborat ive research and

projects with a number of univers i t ies in Germany and elsewhere in Europe.

Hochschule München

Hochschule München is one of the biggest institutions of its

kind in Germany. With some 17,500 students and located in

one of Europe’s leading economic hubs, the university offers

lots of opportunities and addresses a wide range of economic,

technical and social issues. For some years now, Fraunhofer

EMFT has collaborated closely with Prof. Gregor Feiertag of

the Department of Electrical Engineering and Information

Technology through joint projects and supervision of doctoral

candidates.

Technische Universität Dresden

Technische Universität Dresden has been one of Germany's

eleven Universities of Excellence since 2013. The honorary

professorship of Prof. Peter Kücher at the Faculty of Electrical

Engineering forms the basis for cooperation with Fraunhofer

EMFT.

In his courses at the Institute for Semiconductors and

Microsystems Technologies (IHM), Prof. Kücher focuses mainly

on the connection between technological and economic chal-

lenges, since globalized competition leads to changes such as

specialization and resegmentation of the supply chain. This

requires manufacturers of materials, production facilities and

chips to adopt new strategic approaches. For this reason,

current trends in microelectronics/ nanoelectronics – from

"More Moore" to "More than Moore" – need to be viewed

from the perspective of the overall economic context.

Fraunhofer EMFT also cooperates closely with the Electronics

Packaging Laboratory (IAVT) on scientific topics.

Polytechnische Universität Bukarest, (Universitatea

Politehnica Bucuresti, UPB), Romania

Polytechnische Universität Bukarest developed from a poly-

technic school dating back to 1864 and is now the most

important technical university in Romania. There are long-

standing collaborative links between Fraunhofer EMFT and

the university's Faculty of Electronics, Telecommunications

and Information Technology (ETTI) as well as its Department

of Electronic Technology and Reliability (TEF) and Center for

Assembly and Interconnection Technology (CETTI). This coop-

eration allows several staff of the TEF/ CETTI department to

undertake scientific internships at Fraunhofer EMFT. A number

of doctoral students from the TEF/ CETTI department also use

the experimental facilities at Fraunhofer EMFT. Collaboration

between the two institutions has resulted in joint conference

presentations and publications.

univeRsities

Universität der Bundeswehr München

There is a close link between the Faculty of Electrical

Engineering and Information Technology of the Universität

der Bundeswehr München and Fraunhofer EMFT, not least

as a result of staffing connections: Prof. Linus Maurer

(Professorship for Integrated Circuits and Electronic

Components) has taught at the university since 2012, along

with Prof. Christoph Kutter (Professorship for Polytronics).

The cooperation originated under Prof. Ignaz Eisele, who was

appointed the university's first Emeritus of Excellence and

today heads up the business area Silicon Technologies and

Devices at Fraunhofer EMFT.

Dr. Sabine Trupp joined Universität der Bundeswehr as a habili-

tation candidate last year and is working in the field of gas

sensorics there. The Fraunhofer EMFT and Universität der

Bundeswehr München complement each other ideally due

to the nature of their respective cleanroom facilities. The two

institutions aim to intensify their collaboration in future.

Technische Universität München

In the spring of 2016 Prof. Marc Tornow joined Fraunhofer

EMFT to head up the Silicon Technologies and Devices depart-

ment together with Prof. Ignaz Eisele. Marc Tornow holds the

Professorship in Molecular Electronics at TU München and is

involved in research into nanoscale components in molecular

electronics and biosensorics.

Through the Chair for Technical Electrophysics there is

also close collaboration with Dr. Gabriele Schrag and

Prof. Gerhard Wachutka. Research there focuses on

physically based modeling, numerical simulation and the

characterization and diagnosis of production processes and

the operating response of microstructured components.

Collaborative research aims to further strengthen Fraunhofer

EMFT expertise in this area. There are plans for joint doctoral

dissertations on various preliminary research topics.

Universität Regensburg

Fraunhofer EMFT has a longstanding collaboration

with the Institute for Analytical Chemistry, Chemo- and

Biosensors at the Universität Regensburg. As of 01.01.2017,

Prof. Joachim Wegener will be in charge of the Fraunhofer

EMFT group Cell-Based Sensors (ZBS) in Regensburg. Joachim

Wegener is Professor of Bioanalytics and Biosensors at the

Universität Regensburg, and the work he does with his group

mainly focuses on developing physical sensors that allow living

cells to be examined non-invasively and label-free. The aim of

this new initiative is to harness Fraunhofer EMFT expertise in

the areas of microelectronics and polymer electronics for cell-

based sensors, thereby penetrating new areas of application in

bioanalytics and biotechnology.

Students visit Fraunhofer EMFT

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clusteRs And AlliAnces

The Bavar ian government runs a c luster offens ive to support the compet i t ive capacity of Bavar ian compa-

nies in 19 key sectors. For this purpose i t has set up c luster p latforms throughout Bavar ia to promote

networking among companies and research inst i tut ions. The c lusters and al l iances in general help compa-

nies become involved in jo int product development, opt imize internal processes and jo int ly penetrate

markets.

Forum be-flexible

Strategic Partnership Sensorics Cluster

The partnership organization Strategische Partnerschaft

Sensorik e.V. in Regensburg is the platform for sensorics as

part of the cluster offensive of the state of Bavaria. More than

70 companies and institutes now belong to this association,

some of which are among Fraunhofer EMFT's customers and

cooperation partners.

Fraunhofer EMFT is a founding member of the cluster and

its ZIM network SensoIT, which focuses on the use of sensor-

supported IoT applications in all walks of life.

In May 2016 it co-exhibited at the joint cluster stand presented

at the trade fair Sensor + Test in Nuremberg. What is more,

Fraunhofer EMFT staff are able to use the excellent profes-

sional development program offered by the Sensor Cluster.

In 2015, the director of Fraunhofer EMFT, Prof. Kutter, was

appointed one of the two spokespersons for the cluster.

Contact:

Dr. Hanns-Erik Endres

Tel.: +49 89 54 75 92 23

[email protected]

Microsystems Engineering Cluster

Fraunhofer EMFT has been very involved in the wide-ranging

activities of the Microsystems Engineering Cluster (MST)

ever since it was founded. Scientists and experts from the

Fraunhofer institution regularly support cluster events by

providing expert talks and exhibition stands, as at the MST

symposium in Landshut, for example. Fraunhofer EMFT also

becomes involved in cooperative ventures and project partner-

ships with some of the companies.

The Microsystems Engineering Cluster offers cross-sectoral

communication and collaboration as well as support for cluster

partners on the future-oriented development of products and

value creation processes.

Contact:

Robert Faul

Tel.: +49 89 54 75 91 37

[email protected]

NeZuMed – Network for innovative suppliers in

medical technology

Fraunhofer EMFT has been a member of the NeZuMed

network since the end of 2012. This membership enables

scientists to take part in events, trade fairs, workshops,

forums, symposiums and conferences. In engaging in this

type of activity, Fraunhofer EMFT seeks to intensify dialog and

scientific exchange with potential project partners so as to

generate ideas for technological innovations and R&D projects.

The aim of NeZuMed is to establish an innovative organiza-

tion for research and development among medtech suppliers.

The focus is geared specifically towards promoting SMEs in

Franconia, Bavaria and Thuringia by providing specialist exper-

tise built up over many years. Network cooperation seeks to

make it easier for such companies to become established in

the interdisciplinary medtech market on a lasting basis.

The network provides a platform on which to define and

implement measures to serve the advancement of medical

technology and related fields. By involving all industrial part-

ners and the user side very early on, the goal is to promote

the development of market-oriented and innovative compo-

nents and products in medical technology. The organization

serves as an efficient information network for tackling interdis-

ciplinary challenges and generating low-cost, market-oriented

solutions by tapping into synergies.

Contact:

Dr. Martin Richter

Tel.: +49 89 54 75 94 55

[email protected]

Forum MedTech Pharma e.v.

The Forum MedTech Pharma e.V. is the biggest network of the

healthcare sector in Germany and Europe. It promotes coop-

eration between partners, facilitates contacts and provides

information on the sector’s latest trends and innovations at

workshops, conferences, congresses and professional develop-

ment courses. The network has approximately 600 members

from the area of science, business and the healthcare sector

throughout Germany and 14 other countries.

The main focus areas include electronics and IT, medical

imaging, minimally invasive technologies, biomaterials and

substances, diagnostics and pharmaceuticals, hospitals and

processes, markets and products, regulatory affairs and indus-

trial property rights. The network acts as a neutral, indepen-

dent and non-profit body which is able to provide individual

support.

Fraunhofer EMFT has been a member of the network since

2016, regularly attending events and conferences.

Contact:

Dr. Sabine Trupp

Tel.: +49 89 54 75 95 61

[email protected]

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H I G H L I G H T S

A W A R D S

E v E N T S A N D T R A D E F A I R S

Micropump driver ICs realized with a 0.35 µm high-voltage process

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72 73

AwARds

1 Sonia Marin with her honorary certificate

and Fraunhofer-Gesellschaft award

2 The Analysis and Test team at Fraunhofer EMFT2

Sonia Marin, Fraunhofer EMFT trainee, scored the

best grades in Bavaria on her Chamber of Industry

and Commerce examination in microtechnology

She started training as a microtechnologist at Fraunhofer

EMFT in September 2013, specializing in microsystems

engineering – a decision she does not regret: “The job is

incredibly varied and includes a wide variety of disciplines such

as materials science and electrical engineering.”

Out of more than 18,000 trainees taking their final exams at

the Chamber of Industry and Commerce in Munich/ Upper

Bavaria, she received a distinction as one of the 117 best.

The Fraunhofer-Gesellschaft awarded the 14 best Fraunhofer

trainees a prize for their achievement – and Sonia Marin was

one of them.

Fraunhofer EMFT team receives ERC 2016 grant

The Analysis & Test group withstood tough international

competition in September 2016 and received a grant from

the 2016 Educational Research Council of the American

ESD Association Inc. promoting outstanding industry-related

research in the area of electrostatic discharge.

The set topic was “Study of Critical Stress Factors in CDM

and Alternative Contact Methods”. Among other things,

the researchers aim to examine cutting-edge CDM-sensitive

modules for multi-Gbit/s data transfer.

The sponsors are Cisco Corp, GlobalFoundries Corp. and the

ESD Association. The grant funds are to be explicitly used to

support a doctoral candidate at Fraunhofer EMFT. The research

can be freely designed, the only condition being that initial

publication is at the EOS/ ESD symposium in the USA.

1

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Trade fairs in 2016

• Landshut Symposium for Microsystems Engineering

Landshut, March 9 - 10

• Smart Systems Integration

Munich, March 9 - 10

• Sensor + Test

Nuremberg, May 10 - 12

• Semicon Europa

Grenoble, October 25 - 27

• COMPAMED

Düsseldorf, November 14 - 17

events And tRAde FAiRs

Fraunhofer EMFT organizes sc ience events each year on i ts own premises as wel l as present ing at

numerous external events. The inst i tut ion's latest research and development work is regular ly featured

at nat ional and internat ional t rade fa i rs and congresses. Here is an overv iew:

SEMICON 2016

Fraunhofer EMFT Annual Event

Once a year, Fraunhofer EMFT invites representatives of busi-

ness, science and politics to an annual event held on its own

premises to provide information on the institution’s current

activities. The motto of the event on March 15, 2016 was:

“Materials in microelectronics”.

Materials have a key role to play in microelectronics and

sensorics. Microelectronics is based on the thermal and elec-

trical conductivity of semiconductor materials such as silicon

and germanium. In chemically and biologically based sensor

systems, analytes can be detected as a result of change they

causes in the optical, electrical, magnetic, mechanical or

thermal properties of the material used.

The development and use of new materials and combinations

of materials is therefore a key innovation driver in semicon-

ductor technology and sensorics and a key focus of research

activities at Fraunhofer EMFT.

Smart Home Congress

The market for intelligent living in the future promises huge

growth potential and is of increasing interest to developers,

manufacturers and users in the field of electronics. The

congress “Smart Home/ Smart Living” took place on Octo-

ber 5 - 6 in Würzburg, organized jointly by Bayern Innovativ,

Fraunhofer EMFT and Vogel Verlag. It offered decision-makers

from business and science the opportunity to identify market

opportunities and establish contacts for cooperative ventures.

The event primarily focused on the latest insights and develop-

ments in the area of electronics – trendsetters for innovative

technologies used in the automation and networking of

buildings as well as for new products. Potential application

scenarios were to be found in the areas of energy, security,

comfort and health.

Forum be-flexible

Fraunhofer EMFT has organized the international workshop

Forum be-flexible for over 10 years now, inviting researchers,

scientists, industry partners and users to engage in a lively

exchange. In 2016 the event took place on November 21

and 22, focusing one again this year on the latest tech-

nologies and applications in the areas “Thin Semiconductor

Devices” and “Flexible Electronic Systems”, with particular

attention being paid to the Internet of Things (IoT).

The international audience included end users, scientists,

developers and visionaries who met on the Fraunhofer

EMFT premises to engage in lively and inspiring debate.

In 2016, Fraunhofer EMFT once again provided a wide-ranging serv ice portfol io at t rade fa i rs in the most

diverse f ie lds, a imed at a pract ica l ly or iented exchange of information and expert ise as wel l as seeking to

attract new customers.

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Y O U T H D E v E L O P M E N T

F R A U N H O F E R TA L E N TA P R O G R A M

C A R E E R S AT F R A U N H O F E R E M F T

P R O G R A M S F O R S C H O O L S T U D E N T S

Doctoral students at Fraunhofer EMFT

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“you leARn An AwFul lot in A veRy shoRt peRiod oF tiMe”

Members of the TALENTA program at Fraunhofer EMFT

TALENTA is an instrument establ ished by the Fraunhofer-Gesel lschaft to support young female sc ient ists

in developing their indiv idual careers. Four Fraunhofer EMFT sc ient ists who were involved in the program

in 2016 report on their exper iences.

What were the focus areas of your research?

Anna Ohlander: I work in the area of flexible electronics and

have been involved in a range of different projects relating to

foil-based electronic systems since I joined Fraunhofer EMFT in

2010. My specialist area is new, foil-based lab-on-chip applica-

tions – and this is what my doctoral dissertation is about.

Bernadette Kinzel: I work in the Circuit & Systems department

where I design integrated circuits. My focus here is on power

management: at the moment, for example, I’m developing

an integrated high-voltage driver which will power micro-

pumps – this is part of the ADMONT project and our work on

gas sensors in mobile phones. This is also the subject of my

doctoral dissertation.

Jennifer Schmidt: I’ve been working in the Sensor Materials

business area at Fraunhofer EMFT since 2010. One of the

things we’re currently working on is to develop new detec-

tion methods for bacteria. We’ve just successfully completed a

project on the detection of MRSA bacteria and in our current

project we’re developing detection methods for MRGN

bacteria.

Sabine Trupp: I’ve been in charge of the Sensor Materials

business area since 2010: our research focuses on devel-

oping materials and methods to create new sensor systems.

The main subject areas involved are chemosensorics and

biosensorics.

TALENTA is particularly aimed at female scientists about

to embark on the next stage of their career, supporting

them with their professional development. How did this

actually happen in your case?

Jennifer Schmidt: I’ve been on the TALENTA Speed Up

program since April 2016. Unlike a classic management career

where the emphasis is on leadership and personnel responsi-

bility, I’m definitely interested in pursuing a specialist career.

So for me the focus is on developing my specialist expertise,

and a key aspect in my case is planning a habilitation. At the

beginning of the program I defined my objectives with Sabine

and my TALENTA supervisor Ms van Heek. We meet to track

the current status and plan the next stages together. One very

useful thing here is to be able to use the TALENTA network

to talk to researchers who have similar specialisms or career

goals.

Sabine Trupp: The TALENTA excellence program particularly

gives me support on leadership career issues. Another key

aspect is that TALENTA gives me the space to work on my

habilitation. The TALENTA network also puts me in touch with

colleagues in similar career situations, giving me a valuable

opportunity to discuss my experience with others.

Bernadette Kinzel: TALENTA start supports me with my

doctoral dissertation. Firstly, the program simply gives me the

time to work on my dissertation. Secondly, training courses

are very important in my area because circuit development

depends a lot on experience – something you don’t have as a

newcomer straight from university. For this reason it normally

takes quite a long time before you get to develop an entire

circuit by yourself. The TALENTA funding gave me the financial

support to be able to attend this type of course. As a result

I’ve got to know various best practice methods used by expe-

rienced experts in tackling the issues and problems involved

in circuit design. In other words I’ve been able to learn a huge

amount in a very short time – and apply it in my day-to-day

work, too. I’ve also had the opportunity to attend interna-

tional conferences, even outside Europe. I believe that’s very

important in terms of your personal academic standing.

Anna Ohlander: I finish my two years on on the TALENTA

speed program in April 2017. I was also mainly focused on

getting my PhD, so Bernadette’s description fits my situation,

too: the TALENTA program gave me the time to focus on my

doctorate and enabled me to attend important conferences.

Are there aspects or areas you believe should be given

greater emphasis as part of the TALENTA program?

Bernadette Kinzel: I think for young scientists in particular it

would be nice to be able to learn from the experience of other

scientists who have had established careers for some time –

perhaps by being able to get advice now and then or joining a

mentoring scheme.

What is your career goal with Fraunhofer? What would

you like to achieve in the next five years?

Anna Ohlander: My date for the defense of my dissertation

is at the end of April 2017. After that I would like to carry

on developing lab-on-a-chip applications here at Fraunhofer

EMFT. This primarily means doing a lot of acquisition work.

Also, a colleague and myself have been working on launching

a start-up for some time.

Bernadette Kinzel: The main goal my sights are set on is

getting my doctorate. Since this will definitely take some

time, I’m not yet making any detailed plans for what comes

afterwards.

Jennifer Schmidt: I’d like to do more in the area of biosen-

sors, specifically looking at bacteria detection – so that means

acquiring and heading up more projects. I’ve already gained

lots of new insights from the projects I've worked on to date

and I’d like to be able to put this knowledge to use in new

projects. In this way I’m building up my specialist expertise,

which is also helping my career and my habilitation.

As TALENTA members you have a certain role-model

function for young female scientists at Fraunhofer. What

is your advice to young women who wish to pursue a

career in science with Fraunhofer? What do they need to

have?

Sabine Trupp: Fraunhofer offers lots of opportunities: if you’re

committed and dedicated you can get a lot of support.

Anna Ohlander: It's important to be proactive. If you’re inter-

ested in something, take matters into your own hands and

get things going. From my experience I can say that project

work gives you good ideas for your own doctoral disserta-

tion. Sometimes its a challenge to strike a balance between

the two.

Bernadette Kinzel: It’s a good idea to set yourself milestones

and define what objectives you want to achieve by when.

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80 81

I joined Fraunhofer

EMFT as a trainee student in

October. Since then I’ve been working

in the Silicon Technologies and Devices depart-

ment on a system set-up for chemical sensors. The

goal is to develop a gas concentrator. My job ranges

from building a heat current control unit complete with

measuring system including Arduino microcontroller through

to gas analyses with metal oxide sensors and an ion mobility

spectrometer. The focus is on programming, carrying out

measurements and then analyzing the data. The work

here is very diversified, interdisciplinary and indepen-

dent. All my colleagues are extremely supportive,

too, and there’s lots of sharing of ideas

among students.

Xaver Lamprecht

Many young people opt to start their working l ife at Fraunhofer EMFT. The inst i tut ion offers an excel lent

start to a career for t ra inees in research, sc ience, technology and administrat ion. Students of phys ics ,

electr ica l engineer ing, process engineer ing, b iochemistry and re lated areas have the opportunity to get

involved in appl ied research at a pract ica l level . They can take an internship, work as a research ass istant,

write their d ip loma/ bachelor's / master's ass ignment and undertake doctoral studies.

cAReeRs At FRAunhoFeR eMFt

I’ve been working as a

student trainee at Fraunhofer

EMFT since February 2016 in the area

of design, testing and system integration. My

main focus is a project that involves further devel-

opment of a gamma radiation sensor with a silicon

photomultiplier. Communication channels are short

and straightforward here, and the atmosphere among

us student trainees is very family-like. I also find it

highly motivating that you can contribute your

own ideas at Fraunhofer EMFT without being

confronted with major obstacles.

Rupert Amann

I did an internship at

Fraunhofer EMFT as part of

my bachelor’s degree in chemical engi-

neering at Munich University of Applied

Sciences. As well as carrying out chemical

measurements for various projects in the Silicon

Technologies and Devices department, I was also

involved in producing and characterizing thin films

on FTO electrodes. The work was very varied and

my colleagues were very friendly and supportive

so I was able to benefit a lot terms of

acquiring practical skills.

Julian Hohendorf

From basic research to

practical projects for industry

and commerce: where else would you

find such a wide range? The broad Fraunhofer

portfolio perfectly matched my master’s assign-

ment in engineering and applied physics at Technical

University of Munich, and through this I got involved in

developing gas sensors. The key questions here were: how

can I functionalize plastics in such a way that they react

to certain gases in the environment? How can I integrate

this effect in a sensor that is valid and offers long-term

stability? The work on this project was really fasci-

nating and I’d like to thank my colleagues for

allowing me to learn so much from them in

different disciplines.

Matthias Steinmaßl

I`m working as a

RF Design Engineer in the

Circuit & Systems department. My tasks

encompass to manage the REFERENCE project

at Fraunhofer EMFT and to design integrated circuits

for wireless aeronautics systems. During this project, I

will develop new and innovative IP for the Circuit Design

department. My job is very versatile and challenging, what

I appreciate a lot. Moreover, I have a supportive group

manager and enjoy working in an international team.

My next goals are to complete the REFERENCE project

successfully, to obtain my PhD degree at the end

of the forthcoming 3 years, and to develop

my personal and technical skills.

Büsra Tas

Since August 1,

2016 I’ve been working

on a project that involves multi-

gas analysis using a MEMS Fabry-

Pérot infrared interferometer and

creating a compact system for gas analy-

sis. Fraunhofer EMFT gives me the oppor-

tunity to get proactively involved at the

forefront of applied research and that

makes the work here very varied

and interesting.

Bassem Badawi

I’ve been working on

my master's assignment

at Fraunhofer EMFT since October

2016. My topic is developing a Bluetooth-

controlled app for the purpose of microdo-

sage. It will be part of a planned microdosing

system used to train dogs for the early detec-

tion of lung cancer. I find it really exciting to be

involved at the forefront of current research

– and I’m in a really friendly team of

supportive colleagues, too.

Lorenz Grünerbel

I’m a trainee

student in the Micro

Dosing Systems department and

I’m working on part of the “Smart Pump”

project. We’re developing a new manufacturing

concept for the automated production of micro-

pumps. The aim is to define a process that is suit-

able for the mass market, and then select and design

the components required. Fraunhofer EMFT offers

us students a fascinating combination of scien-

tific research and industrial application. We can

develop concepts and potential solutions that

are not just theoretical but actually get

put into practice.

Kai Hollstein

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Fraunhofer EMFT has promoted the development of up-and-coming ta lent in the area of sc ience and

technology for over 15 years. S ince 2009 the inst i tut ion has been a member of the in i t iat ive "Nat ional

MINT Pact – more women in MINT careers", offer ing young people an ins ight into the prospects offered

by technical profess ions in terms of tra in ing and univers i ty study (MINT = STEM = Science, Technology,

Engineer ing, Math).

tech caching Parcours

The tech caching Parcours were developed in collaboration

with experienced practitioners and researchers working in high

tech with the aim of inspiring interest in MINT topics among

girls at various grade levels at an early age. The stations specif-

ically reflect career-related aspects as well as typical materials

and tools associated with the various professions.

The mobile tech caching Parcours are not just available to

educational institutions but also to companies for recruitment

purposes. The stations offer the following:

• Conceived and designed specifically

to appeal to school girls

• Hands-on activities at 16 stations,

all relating to everyday life

• Discovery of unfamiliar phenomena

• Independent error monitoring

• High-tech topic areas covered: microsystems engineering,

nanotechnologies, optical technologies

• Trained supervisors

• Group size: 12 - 16 school students

• Total duration approx. 2 - 2.5 hours

pRogRAMs FoR school students

Girls in the lab

Girls’ Day on April 28, 2016

“Name tags with QR code”, “ Cool LEDs”, “Solar music”,

“Smartly dressed in the cleanroom” – these and other

themes occupied 16 7th grade students from the girls’ school

Erzbischöfliche Mädchenrealschule Erding Heilig Blut on

Girls’ Day 2016 at Fraunhofer EMFT. The students had the

opportunity to carry out experiments independently in small

teams and get a taste of everyday working life at a research

institute. They also passed through various stations of the tech

caching Parcours, where the young researchers even spent

their lunch break testing and exploring.

Career orientation weeks

The institution offers a career orientation program for would-

be scientists every year. Here the institution cooperates with

various high schools, intermediate secondary schools and

comprehensive schools in Munich and the surrounding area.

The young participants are given a behind-the-scenes glimpse

of the world of microsystems as well as finding out about the

everyday working lives of scientists at Fraunhofer EMFT. The

following issues were examined during the one-week career

orientation program in July 2016:

• What do we need microelectronics for?

• From idea to reality – it all starts with a design

• How is a microchip produced and what is it made of?

• Working in the cleanroom – why cleanliness is crucial

• What does plastic have to do with electronics?

• Flexible systems need thin chips

• Who checks to make sure everything works – and how?

• What is the lifetime of a microchip?

• Small, smaller, smallest – tiny pumps.

Fraunhofer Talent School

The Fraunhofer Talent School enables young people from

age 16 to spend three days getting a close-up experience

of applied research: in workshops they collaborate with

Fraunhofer scientists to work on current scientific problems.

Fraunhofer EMFT organized its own Talent School from

October 28 - 30, 2016 on the subject of “Flexible sensors

for the electronics of the future”. Prof. Christoph Kutter

welcomed the 10 participants and in his speech he provided

an insight into the enormous potential of flexible electronics.

The program included workshops on the subjects of photoli-

thography, screen printing, REM, measuring technology, an

electronic assembly with a Raspberry Pi and a fireside chat

at Fraunhofer House with Robert Stieber of the Fraunhofer

Institution for Marine Biotechnology.

The five male and five female students were highly motivated

and involved throughout the entire program – the lithography

and screen prints went down especially well.

“GO MINT – National Pact for Women in MINT Careers" is nationwide initiative in Germany which aims to counteract the shortage

of specialists in scientific and technical professions, as well as tapping into the innovation potential of women in science and

technology.

“The atmosphere

was great and it was

a lot of fun.”

“It was

really good and

interesting and cool.

I’d do it again any

time.”

“I thought it

was a great day. It

was fascinating, great

fun and everyone was

really nice.”

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84 85

P R E S S A N D M E D I A R E L AT I O N S

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86 87

1 New

pRess And MediA RelAtions

Medicine, heAlth And the enviRonMent

Das Krankenzimmer der Zukunft

[Hamburger Abendblatt – March 12, 2016]

Diagnose Hotelsehnsucht

[Frankfurter Allgemeine – March 20, 2016]

[Deutsches Ärzteblatt – April 2016]

Die Sensorik für Luftqualität auf dem Weg in den Massenmarkt

[ELEKTRONIK PRAXIS – August 31, 2016]

Emissionsmessung mit dem Smartphone

[ELEKTRONIK PRAXIS – August 31, 2016]

Verbundsforschungsprojekt mit Fraunhofer EMFT

[GreenHospital - September 2016]

Medikamentendosiersystem in Miniaturform

[LABOonline – November 2, 2016]

Konzept für ein integriertes Einwegmodul zur

überwachten Medikamentenabgabe

[DeviceMed – November 17, 2016]

sAFety

Datensicherheit macht nur europäisch Sinn

[Elektronik – November 2, 2016]

Digitalisierung - VDE fordert kalifornischen Gründergeist statt „German Angst“

[ELEKTRONIK PRAXIS – November 8, 2016]

Sicherheit im Internet der Dinge – Damit die Überwachungskamera

kein Doppelleben führt

[Deutschlandfunk - November 9, 2016]

MicRopuMps

Zwerg mit viel Potential

[Mikroelektronik Nachrichten – March 2016]

[Laborpraxis – May 2016]

Smallest micropump into mobile phone

[Sensor + Test Messezeitung – May 2016]

Die kleinste Pumpe der Welt

[DeviceMed – August 7, 2016]

Food

Pack to the future

[Packaging News – March 2016]

Smart Pack for the Ultimate Cool Beer!

[AIPIA Active & Intelligent Packaging Industry Association – May 9, 2016]

Smarte Hülle für das „kälteste Bier der Welt“

[yumda – May 25, 2016]

[Mikroelektronik Nachrichten – June 2016]

Frische-Check für Lebensmittel

[Landshuter Zeitung – June 25, 2016]

[Moosburger Zeitung – June 25, 2016]

[Straubinger Tagblatt – June 25, 2016]

Optimal gekühltes Bier

[DIE WELT – June 29, 2016]

MIKROAUG, eye pressure control system

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88 89

MicRoelectRonics

The Future of Semiconductor Packaging

[Chip Scale Review – March/ April 2016]

Tessera Technologies’ Invensas unit signs licensing agreement

with Fraunhofer EMFT

[thepatentinvestor – September 15, 2016]

Fraunhofer EMFT Signs Agreement to Implement ZiBond

and DBI Technologies in MEMS Applications

[BUSINESS WIRE – September 15, 2016]

[Novumnieuws – September 15, 2016]

[TESSERA News – September 15, 2016]

[wallstreet:online – September 15, 2016]

[i-micronews – September 16, 2016]

Braucht irgendjemand 450-mm-Wafer?

[Markt & Technik – September 16, 2016]

„Deutsche Mikroelektronik spielt herausragende Rolle für Europa“

[blog.vdi.de – November 2016]

pRess And MediA RelAtions

inteRnet oF things/ industRy 4.0

2016 MEMS and Sensor Congress 2016 in Munich in March

[channel-e.de – February 5, 2016]

Erfolgsfaktoren für das Smart Home

[ELEKTRONIK PRAXIS – April 21, 2016]

Brückenbauer zwischen den Welten

[elektroniknet.de – May 2016]

Das Smart Home lebt vor allem von seinen Sensoren

[ELEKTRONIK PRAXIS – August 30, 2016]

Rückenwind für das smarte Zuhause

[ELEKTRONIK PRAXIS – September 12, 2016]

Interoperabilität und Datensicherheit

[ELEKTRONIK PRAXIS – September 12, 2016]

[INDUSTRY OF THINGS – September 29, 2016]

Software ist der Rohstoff für die digitale Zukunft

[WeltN24 – November 4, 2016]

Was geht denn hier App?

[DIE WELT – November 7, 2016]

Landesschau aktuell - zum Kongress Mikrosystemtechnik in Mannheim

[SWR Fernsehen – November 7, 2016]

Angriff der Kühlschränke

[Deutschlandfunk – November 9, 2016]

Mehr Mut für das Internet der Dinge

[idw Informationsdienst Wissenschaft – November 7, 2016]

[VDI nachrichten – November 10, 2016]

Superhirne für das IoT-Zeitalter

[Mikroelektronik Nachrichten – December 2016]

people3D ASIP 2015:

3D Manufacturing Processes from the Early Days to the Present

[2016 Blogs, Francoise in 3D – January 1, 2016]

Naturwissenschaft ist männlich und Mädchen-Gene sind rosa

[DDS – Zeitschrift der Gewerkschaft

Erziehung und Wissenschaft, Landesverband Bayern – March 2016]

Sonia Marin - Auszubildende zur Mikrotechnologin, Fraunhofer EMFT

[whatchado – November 2016]

Chips on wafer connected by means of flip chip technology

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90 91

S C I E N T I F I C A C T I v I T I E S

A C A D E M I C P U B L I C AT I O N S A N D TA L K S

D O C T O R AT E S

PAT E N T S

M E M B E R S H I P S

High-precision Kelvin measurement of current-voltage characteristic

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92 93

AcAdeMic publicAtions And tAlks

Communicat ive exchange is especia l ly important in sc ience and research. This i s why Fraunhofer EMFT

sc ient ists once again publ ished their ins ights in var ious forms in the course of 2016. The fol lowing l i s t

provides a smal l se lect ion of their academic publ icat ions and ta lks.

Publications

P. Ramm, A. Klumpp, J. Weber, P. Schneider, R. Pufall,

M. Engelhardt

Our early and ongoing work in 3D integration

3D InCites Resource Library, Phoenix & San Francisco, USA,

January 2016

Pragoti Pran Bora, David Borggreve, Erkan Isa, Linus Maurer

Design of Analog-to-Digital-Converters in 28 nm Fully

Depleted Silicon On Insulator CMOS Technology

Cadence, Munich, January 29, 2016

Christof Landesberger, Nagarajan Palavesam, Andreas Drost,

Waltraud Hell, Robert Faul, Christoph Kutter

Thin chip foil packaging: An enabling technology for

ultra-thin packages

Chip Scale Review, March – April 2016

Christof Landesberger

Novel processing scheme for embedding and

interconnection of ultra-thin IC devices in flexible chip

foil packages and recurrent bending reliability analysis

ICEP 2016, Sapporo, Japan, April 22 - 24, 2016

R. Wieland, M. Pittroff, J. Boudaden, S. Altmannshofer,

C. Kutter

Environmental-Friendly Fluorine Mixture for CvD Clean-

ing Processes to Replace C2F6, CF4 and NF3

ECS 2016, San Diego, CA, USA, May 31, 2016

Nagarajan Palavesam

Mechanical Reliability Analysis of Ultra-thin Chip-on-Foil

Assemblies under different types of recurrent bending

IEEE ECTC 2016, Las Vegas, May 31 - June 3, 2016

P. P. Bora, M. Roner, D. Borggreve, A. Hurni, E. Isa, L. Maurer

Development of a Digital Temperature Transducer ASIC

in a 28 nm FD-SOI CMOS Process for a Spaceborne Low

Power Sensor Bus

European Space Agency (ESA), Gothenburg, Sweden,

June 13, 2016

Stephan Altmannshofer, Ignaz Eisele, Alexander Gschwandtner

Hydrogen microwave plasma treatment of Si and SiO2

Surface & Coatings Technology, 2016 Elsevier B.V.,

July 14, 2016

Bernadette Kinzel, Detlef Bonfert, Siegfried Röhl,

Florian Lippert, Frank Vanselow, Erkan Isa, Doris Schmitt-

Landsiedel, Linus Maurer

A novel Micropump Driver used in environmental

sensor applications

IEEE Sensors Conference, Orlando, USA,

October 30 - November 2, 2016

Adrian M. Ionescu, Montserrat Fernández-Bolaños,

Wolfgang A. Vitale, Amin Enayati, Ilja Ocket, Walter De Raedt,

Armin Klumpp, Reinhard Merkel, Josef Weber, Peter Ramm

3D TSv Based High Frequency Components for

RF IC and RF MEMS Applications

IEEE 3DIC 2016, San Francisco, USA, November 9, 2016

J. Boudaden, A. Klumpp, I. Eisele, C. Kutter

Smart capacitive CO2 sensor

Proceedings IEEE sensors, USA, 2016 (775-777)

Talks

Bernadette Kinzel

An integrated dual-polarity high-voltage driver concept

for micropump applications

Smart Systems Integration, Munich, March 9 - 10, 2016

Martin Heigl

CMOS Compatible Nanogap-Field-Effect-Transistor for

Integrated NEMS Application

Smart Systems Integration, Munich, March 9 - 10, 2016

Nagarajan Palavesam

A novel test method for robustness assessment of very

small, functional ultra-thin chips embedded in flexible

foils

Smart Systems Integration, Munich, March 9 - 10, 2016

Lars Nebrich, Franz Wenninger, Thomas Ganka, Ignaz Eisele

Gamma detector module with silicon photomultiplier

sensor and BLE communication

5th Landshut Symposium for Microsystems Engineering

Landshut, March 9 - 10, 2016

Martin Richter

Cost-efficient miniaturized silicon micropumps for

medical applications

Crossing borders to benefit patients. Translational medi-

cine – moving the results from the lab to the clinic, Zurich,

Switzerland, June 24, 2016

Christian Götz

PEDOT/ PSS as Transparent Electrode Material for

Impedimetric Whole-cell Biosensors

IBCA, University of Regensburg, August 10, 2016

Martin Richter

Applications and technology of piezo driven micropumps

MME 2016 - 27th Micromechanics and Microsystems Europe

Workshop, Cork, Ireland, August 28 - 30, 2016

Martin Richter

Miniaturization of Silicon Micropumps

MIDEM 2016, 52nd International Conference on

Microelectronics, Devices and Materials, Ankaran, Slovenia,

September 28 -30, 2016

Peter Ramm

Fraunhofer EMFT´s competence in Silicon Technology,

Devices and 3D-Integration

Invensas Workshop, San Jose, USA, October 21, 2016

Christof Landesberger

Hybrid Integration for Plastic Film Electronics

Semicon Europe, Grenoble, France, October 25 - 27, 2016

Martin Richter

Micropumps and micro dosing systems for emerging

medical applications

Compamed, Düsseldorf, November 14 - 17, 2016

Peter Ramm

An Overview on Silicon Technologies, Devices and

3D-Integration at Fraunhofer EMFT Munich

Fraunhofer Symposium, Sendai, Japan, November 24, 2016

Dosage chip, silicon micropump and flow sensor

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94 95

doctoRAtes

Carrier wafer, method for holding a flexible substrate

and method for producing a carrier wafer

Christoph Kutter, Christof Landesberger, Dieter Bollmann

DE 10 2014 215 333 B3

Measuring device and system for the melting curve

analysis of a DNA microarray, and use of a fluorescence

detector array for analysis

Anna Ohlander, Thomas Ganka, Karlheinz Bock

DE 10 2014 221 734 A1

Circular accelerator to accelerate charge carriers and

method of producing a circular accelerator

Karl Haberger

DE 10 2015 200 739 B3

Device and method using a microfluid chip to detect the

resistance of bacteria to an active agent under analysis

Jennifer Schmidt, Anna Ohlander

DE 10 2015 202 353 B2

Device with foil for the electrostatic coupling of a

substrate to a substrate carrier

Christof Landesberger

DE 10 2015 210 736 B3

Julia Linhardt

Colorimetric detection of selected gases for work and

food safety applications

Doctoral dissertation in natural sciences (Dr. rer. nat.) at the

Faculty of Chemistry and Pharmacy, University of Regensburg

The doctoral dissertation was completed from January 2013

to December 2015 at Fraunhofer Research Institution for

Microsystems and Solid State Technologies EMFT in collab-

oration with the Institute of Analytical Chemistry, Chemo-

and Biosensors at the University of Regensburg. The disserta-

tion was submitted to the Faculty of Chemistry and Pharmacy

at the University of Regensburg on January 29, 2016 and

successfully defended on March 18, 2016 (“magna cum

laude”).

The dissertation was supervised by Prof. Dr. Joachim Wegener.

Indranil Ronnie Bose

Organic Semiconductor based Disposable Bio-Chemical

Sensors Manufactured in a Roll-to-Roll Compatible

Process

Doctoral dissertation in engineering (Dr.-Ing.)

The doctoral dissertation was completed from 2011 to 2014

at Fraunhofer Research Institution for Microsystems and

Solid State Technologies EMFT in Munich. The dissertation

was submitted to the Faculty of Electronics and Information

Technology at Technical University of Dresden on July 13, 2015

and successfully defended on January 14, 2016 (“summa cum

laude”).

The dissertation was supervised by

Prof. Dr.-Ing. Dr. h.c. Karlheinz Bock.

pAtents

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96 97

Fraunhofer EMFT staff promote the transfer of knowledge through var ious memberships of networks and

col laborat ive ventures. This enables them to tackle interdisc ip l inary tasks that go beyond the conf ines of

the inst i tut ion i tse lf .

Organization Scientist Position

CeNS/ LMU, Center for Nanoscience Marc Tornow Member

Cluster-Offensive Bayern:

Members and technical

consultants

• Power electronics Christof Landesberger

• Microsystems engineering Robert Faul

• SensorsHanns-Erik Endres

Christoph Kutter Spokesperson

Cosima Student Competition Martin Richter Jury member

Critical Manufacturing, Portugal Peter Kücher Member of the Advisory Board

dib, deutscher ingenieurinnenbund e.v. Sabine Scherbaum Member

German Physical Society

Hanns-Erik Endres

Christoph Kutter

Peter Kücher

Marc Tornow

Johannes Weber

Axel Wille

Members

ECTC, Electronic Components and

Technologies Conference, USAPeter Ramm

Member of the Subcommittee

Advanced Packaging

Eduard Rhein Foundation Christoph Kutter Member of the Board of Curators

EOS/ ESD Association, USA Horst A. Gieser Member

EOS/ ESD Symposium, USA Heinrich Wolf Member of the Technical Program Committee

MeMbeRships

SENSOR + TEST 2016

Organization Scientist Position

ESD AssociationHorst A. Gieser

Heinrich WolfMembers, standardization, experts

ESD-FORUM e.V. Horst A. GieserBoard Chairman and Founding Member,

Conference Chair of the 13th ESD-FORUM

EuMV, European Microwave Week Christoph KutterAdvisory council of the cross-sectoral

consultation body

GMM, Division 4 Microsystems Engineering and

Nanotechnology, Committee on MicroactuatorsMartin Richter Member

University of Applied Sciences Landshut

Microsystems Engineering ClusterRobert Faul Technical Consultant

IEEE, Institute of Electrical and

Electronics Engineers, USA

Peter Kücher

Christoph Kutter

Linus Maurer

Peter Ramm

Members

Detlef Bonfert Senior Member

IEEE (CPMT), Components, Packaging

and Manufacturing Technology, USA

Detlef Bonfert

Christoph Kutter

Peter Ramm

Members

IEEE (EDS), Electron Devices Society,USADetlef Bonfert

Peter RammMembers

IEEE (ComSoc), Communication

Society, USADetlef Bonfert Member

IEEE, International NEWCAS Conference USA Erkan Isa Member of the Steering Committee

IEEE (ISCDG), International Semicon-

ductor Conference Dresden – GrenobleChristoph Kutter Head of the Technical Program Committee

IEEE Transactions on Electron Devices Peter Ramm Regular Consultant

IEEE (MTT), Microwave Theory and

Techniques Society, USA

Detlef Bonfert

Linus MaurerMembers

IEEE (3DIC), International 3D System

Integration ConferencePeter Ramm

Head of the Organizing Committee

Europe and Founding Member

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Micromechanically processed wafers for high-frequency ap-plications

Organization Scientist Position

IEEE Sensor Council Peter Kücher Member

IEEE (SIU), Signal Processing and

Communications Applications Conference Erkan Isa Member of the Technical Committee

IEW, International Electrostatic Workshop, USA Heinrich Wolf Member of the Technical Program Committee

iMAPS, International Microelectronics

Assembly and Packaging Society, USA

Detlef Bonfert Member

Peter RammFellow of Society and Member

of the Awards Committee

iMAPS DPC, iMAPS Device Packaging

Conference, USAPeter Ramm General Chair Elect

Industry Council on ESD Target Levels Horst A. Gieser Member

Innovationspreis der deutschen

WirtschaftChristoph Kutter Member of the Board of Trustees

ISSE; International Spring Seminar in Electronics Detlef Bonfert Member of the Steering Committee

IWLPC, International Wafer-Level

Packaging ConferencePeter Ramm

Chairman of the Subcommittee

3D Integration

MOVE – service point at

Frauenakademie MünchenSabine Scherbaum Mentor

mst|femNet meets Nano and Optics in the

National Pact for Women in MINT CareersSabine Scherbaum Fraunhofer EMFT contact

MST Congress Martin Richter Member of the Program Committee

NEREID, NanoElectronics Roadmap for Europe Peter Ramm Member of the Advisory Committee

Robert Bosch Zentrum Reutlingen Ignaz Eisele Member of the Advisory Board

SEMI Heterogeneous Integration

Roadmap (HIR)Peter Ramm Contributing Member

SEMI North America Peter RammMember of the Standards 3DS-IC Committee

and the Technical Program Committee

Organization Scientist Position

SIITME, International Symposium for Design

and Technology in Electronic Packaging

Detlef Bonfert Members of the Steering Committee

Detlef BonfertMember of the Scientific Committee and

Chairman of the Technical Program Committee

SMTA, Surface Mount Technology Association Peter RammMember of the Technical Program

Committee IWLPC

TIE, Interconnection Techniques in Electronics Detlef Bonfert Members of the Steering Committee

University College Cork Peter Ramm Expert Consultant Research Quality

VDE ITG, Informationstechnische GesellschaftLinus Maurer

Werner MuthMembers

VDE/ VDI-Gesellschaft Mikroelektronik,

Mikro- und Feinwerktechnik, GMM

Christoph Kutter Deputy Chair

Horst A. Gieser

Christoph Jenke

Sebastian Kibler

Linus Maurer

Martin Richter

Frank Vanselow

Members

VDI Verein Deutscher Ingenieure

(Association of German Engineers)

Christoph Jenke

Axel WilleMembers

VDI VDE IT GmbHChristoph Kutter Member of the Supervisory Board

Robert Wieland Member

MeMbeRships

Informed project meeting

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100 101

Sensor Materials

Dr. Sabine Trupp

Tel.: +49 89 54 75 95 61

Sabine.Trupp@

emft.fraunhofer.de

Micro Dosing Systems

Dr. Martin Richter

Tel.: +49 89 54 75 94 55

Martin.Richter@

emft.fraunhofer.de

Silicon Technologies

and Devices

Prof. Dr. Ignaz Eisele

Tel.: +49 89 54 75 91 89

Ignaz.Eisele@

emft.fraunhofer.de

Prof. Dr. Marc Tornow

Tel.: +49 89 54 75 95 51

Marc.Tornow@

emft.fraunhofer.de

Director

Prof. Dr. Christoph Kutter

Tel.: +49 89 54 75 95 00

Christoph.Kutter@

emft.fraunhofer.de

Marketing & Communication

Pirjo Larima-Bellinghoven

Tel.: +49 89 54 75 95 42

Pirjo.Larima-Bellinghoven@

emft.fraunhofer.de

Business Development

Prof. Dr. Peter Kücher

Tel.: +49 89 54 75 92 41

Peter.Kuecher@

emft.fraunhofer.de

Strategic Projects

Dr. Peter Ramm

Tel.: +49 89 54 75 95 39

Peter.Ramm@

emft.fraunhofer.de

Circuits & Systems

Prof. Dr. Linus Maurer

Tel.: +49 89 54 75 93 30

Linus.Maurer@

emft.fraunhofer.de

Flexible Systems

Christof Landesberger

Tel.: +49 89 54 75 92 95

Christof.Landesberger@

emft.fraunhofer.de

Dr. Indranil Ronnie Bose

Tel.: +49 89 54 75 91 90

Indranil.Bose@

emft.fraunhofer.de

Fraunhofer Research Institution for Microsystems and

Solid State Technologies EMFT

Hansastrasse 27 d

80686 München

Phone: +49 89 54 75 90

Fax: +49 89 54 75 95 50

www.emft.fraunhofer.de

contAct

Business areas

SU

U

38

39

H

H

1

München

Neuhausen

Laim

Gern

Olympia-zentrum

SchlossNymphenburg

nach Landsberg,Lindau

A 96 M.-Laim

M.-Sendling

Gotthardstr. Hansastr.

Tübinger Str.Wes

tend

-

straße

Fürs

tenr

iede

r Stra

ße

Landsberger StraßeAgnes- Bernauer- Straße

Schrag

enho

fstr. WintrichringAllacher Straße

Baldurstraße

Georg- Brauchle- Ring

Dachauer Straße

Waisenhausstraße

Leonrodstr.

Dachauer Straße

Mitt

lere

r Rin

g

Hauptbahnhof

Land

shut

erAl

lee

Nymphenburger

Park

Nymphenburger Str.

Nymphenburger Straße

MenzingerStraße

Notburgastr.

ArnulfstraßeLandsbergerStraße

12

Heckenstallerstraße

20,21

Brudermühlstraße

Plin

gans

erst

r.

nach Garmisch-Partenkirchen A

95

Mittlerer Ring

Arnulfstraße

Roman-platz

Steuben-platz

Elsenheimer-

straße

Mitt

lere

r Ring

Wilh

elm

-

zur A 9

Leonrodplatz

Rotkreuz-platz

Heimeranplatz

Hale

-Str.

FriedenheimerBrücke

U1

U4/5, S7

Platz derFreiheit

zur A 8,Verdistraße,Meyerbeerstraße

Dillwächter-straße

W e s t p a r k

Theresien-

wiese

SU

Hansastr.

HeimeranplatzU4/5, S7

Mittlerer Ring

Josef

-Ran

k-Weg Fraunhofer-

Gesellschaft

siehe AusschnittFraunhofer-Gesellschaft

Directions and contacts

contAct

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102 103

publishing notes

Fraunhofer EMFT Annual Report 2016

Published by:

Fraunhofer EMFT

Hansastrasse 27d

80686 München

Tel.: +49 89 54 75 90

Fax.: +49 89 54 75 95 50

Director of the Institution

Prof. Dr. rer. nat. Christoph Kutter

Tel.: +49 89 54 75 95 00

Editors:

Pirjo Larima-Bellinghoven

Regina Böckler

Simone Brand

Tina Möbius

Publication of any material is subject to editorial authorization.

Layout/ typesetting:

Regina Böckler

Simone Brand

Print:

Förster & Borries GmbH & Co. KG

@ Fraunhofer EMFT

Munich, April 2017

1

Cover photograph:

Measuring board for analog/ mixed-signal IC designed in

28 nm FD-SOI technology for the project THINGS2DO (see

page 42/ 43)

Picture on intermediate page:

Assembled and wired chip with six NanoFET structures

Picture credits:

p. 12, 80 and 81: private

p. 67, 69, 75, 83, 97, 99: Fraunhofer EMFT

p. 84/ 85: MEV-Verlag

Background photograph p. 87: Friedrich (Fred) Boehringer

All other photo copyrights held by Fraunhofer EMFT and

Bernd Müller Fotografie,

Maximilianstrasse 56

86150 Augsburg

1 Sensor plus pump: integrated module for

medication dosage

2 Fraunhofer EMFT marketing team2