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ANNUAL REPORT 2006ACTIVITY REPORT
Essential Figures at a Glance
Lonza Annual Report 2006
Aspergillus niger, enlarged 1400 times; application as reference strain in quality control.
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Lonzamillion CHF
Sales total– Continuing operations– Discontinued operations
Result from operating activities (EBIT)– Continuing operations – Discontinued operations
Profit before income taxesProfit for the periodCash flow before change in net working capitalInvestments in property, plant and equipment and intangibles (at cost)incl. leasingTotal equity Net debt Net debt-equity ratio
Basic earnings per share CHF– Continuing operations CHF– Discontinued operations CHF
Diluted earnings per share CHF– Continuing operations CHF– Discontinued operations CHF
Book value per share CHFDividend payout ratio %
Number of shares (par value CHF 1.00) Share price (high / low) CHFMarket capitalization (31 December)
Lonza Group Ltd million CHF
Profit for the yearShareholders’ equityShareholders’ equity as a percentage of total assets %Dividends declared after the balance sheet dateDividend per share CHF
2005
2 5211 894
627
297249
48
244188386
(272)1 490
9620.65
3.973.400.57
3.873.330.54
31.4533
50 450 00080.65/63.35
4 056
2005
1591 386
6561
1.30
2006
2 9142 285
629
344301
43
292222429
(371)1 607
9130.57
4.694.200.49
4.303.880.42
33.94 32
50 450 000108.10/78.65
5 312
2006
851 409
6971
1.50
LONZA ANNUAL REPORT 2006ACTIVITY REPORT
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Lonza Annual Report 2006
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6
11
1213
15182124273235
394042434445464748495051525456575860
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67
INTRODUCTIONForeword from the Chairman of the Board of Directors and the Chief Executive Officer
STRATEGYLonza – the Leading Supplier to the Life-Science IndustriesInterview with Stefan Borgas, CEO
LONZA TRADEMARKSRegistered Trademarks
VISION, CULTURE, COMPETENCIESVision, Culture, CompetenciesThe Lonza Brand
ORGANIZATION AND ACTIVITIES Exclusive SynthesisMajor Acquisition Boosts Peptides BusinessBiopharmaceuticalsA Successful Track RecordOrganic Fine & Performance ChemicalsLonza’s Presence in the Nutrition MarketPolymer Intermediates / Other; Acquired Bio-businesses
LONZA SITESLonza WorldwideLonza Global MapVisp, SwitzerlandA New Image for Training Opportunities (Visp)Braine-l’Alleud, BelgiumAchieving Results via Effective Integration (Braine-l’Alleud)Kouřim, Czech RepublicThe Basis for Economic Prosperity (Kouřim)Porriño, SpainIntegration Began in a Cordial Atmosphere (Porriño)Slough, United KingdomA Successful Event in Every Sense (Slough)Allendale NJ / Mapleton IL / Williamsport PA, USACohasset MN / Conshohocken PA, USAPortsmouth NH, USACompany of the Year (Portsmouth)China / SingaporeA Milestone in Lonza’s History (China)
ADDRESSES
AGENDA AND CONTACTS
ACTIVITY REPORT CONTENTS
The Lonza Annual Report 2006 consists of the following three parts: Activity Report, Financial Report, Corporate Governance & Social and Environmental Report. These publications are accessible on the Internet at www.lonza.com. The Annual Report is also available in German. The English version prevails.In this report “Lonza” and “the Group” refer to the whole group of Lonza companies, “Lonza Group Ltd” refers to Lonza Holding.The Annual Report of Lonza Group Ltd follows the guidelines issued by the OECD for multinational corporations.
Dear Customers, Shareholders and Friends of Lonza,
It is our pleasure to present you with our Activity Report, a section of the Lonza 2006 Annual
Report. This report provides a summary view of Lonza’s financial accounts, strategies, global
business activities and international sites. It also gives an insight into our culture and vision.
Looking at our achievements in 2006, what makes us the most proud is the continued strength-
ening of the relationships with many of our customers: trust in the people at Lonza contributed
to the deepening of numerous long partnerships and a substantial increase in the number of
joint projects.
In 2006, Lonza continued building on its track record by delivering an 18.1% increase in net in-
come and a 15.8% increase in EBIT compared with the previous year. The primary driver behind
these positive results was the continuing improvement in the performance of our biopharma-
ceuticals activities. The Group’s operating income margin was maintained at 11.8%, while the
return on net operating assets improved to 12.2% (from 10.9%). Net working capital in relation
to sales declined from 31% to 26%.
In addition to the sound financial results, 2006 was a year characterized by transformation.
Based upon our strategy of focusing on the life-science industries, we accelerated our shift into
this sector by rigorous business portfolio realignment. In order to realize this transition, we
divested non-core businesses (LOFO GmbH, Polynt S.p.A.) and acquired complementary busi-
nesses in the life-science sector: Peptides (Belgium), mid-scale mammalian biopharmaceuti-
cals capacity (Spain) and a mid-scale microbial biopharmaceuticals business (USA) as well as a
biotech service business, now called Lonza Bioscience (this acquisition closed in February 2007).
This transformation is expected to increase and sustain our profitability growth over many
years.
Lonza Annual Report 2006
INTRODUCTION ACTIVITY REPORT 4
5
Lonza Annual Report 2006
ACTIVITY REPORT INTRODUCTION
Lonza’s talented, hard-working and passionate men and women around the world are dedi-
cated to the continuous development and implementation of our strategy. Our growth strategy
is based upon a plan that was created over two years ago. It has been executed systematically
and effectively since its inception and is regularly updated and improved. This strategy encom-
passes several critical areas including: operational, technical and leadership excellence, innova-
tion leadership, distinctive commercial performance and fostering an entrepreneurial spirit.
We implement our strategy by focusing on vigorous internal organic growth and permanently
adjusting our portfolio of chemical and biotechnology businesses. By delivering on the targets
of our well-defined plan, we estimate that we will be able to achieve sales growth of 8% to 12%
and profits in the mid to high teens each year. The visibility of existing contracts and projects,
together with prevailing economic conditions, are the basis for projecting continuous growth
until 2012.
Ultimately, our company is driven by our vision. At Lonza, our passion is to deliver sustainable
value to our customers.
We wish to take this opportunity to express our sincere gratitude to our shareholders and our customers for the trust they have placed in us over the years. We also owe a particular word of thanks to all Lonza employees, old and new, for their outstanding efforts and vital contributions to the successful implementation of our growth strategy.
We thank you for your continued trust and confidence in our team. We are pleased that each of
you is continuing to accompany us on our exciting journey.
Rolf Soiron Stefan Borgas
Chairman of the Board of Directors Chief Executive Officer
Lonza – the Leading Supplier to the Life-Science Industries
Realignment and growth in defined life-science markets are the primary objectives
of the Lonza strategy. The acquisitions, investments and divestures undertaken recently
emphasize this shift towards the life sciences.
Interview with Stefan Borgas, CEO
Besides improving results by over 15%, 2006 saw an accelerated pace of trans-formation at Lonza. What are the main elements of this strategic program?There are two main pillars to the Lonza strategy. One is the strong and highly focused investment program in our own capacity within our core areas. The second pillar is the change in em-phasis of the portfolio towards the life-science markets: healthcare, hygiene, preservation, nutrition, agrochemicals and personal care.
“The newly acquired Mi-
crobial Biopharmaceuticals
business moves us forward
significantly as the world’s
leading custom manufactur-
er for Biopharmaceuticals.”
Lonza expanded its life-science portfo-lio early in 2006 by acquiring UCB’s Bio-products peptides manufacturing divi-sion in Braine-l’Alleud (Belgium). What was the experience you gained from the integration of this site into Lonza’s exist-ing Peptides business and into Lonza as a whole?The Peptides acquisition was meant to boost the high-margin portion of the Exclusive Synthesis business and
complement the existing Lonza Pep-tides business, which was quite a bit smaller than the one we acquired. Our expectations in terms of sales, integra-tion speed and the enthusiasm of the involved people have been more than fulfilled. We still have some work to do in the production performance of the plant and on the improvement of prof-itability.
Do you mean that lessons can be learned for the integration of the new businesses you have recently acquired from Genentech and Cambrex?The integration of Lonza Braine was certainly of great value as a learning
STRATEGY ACTIVITY REPORT
Lonza Annual Report 2006
6
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Lonza Annual Report 2006
experience. With regard to systems in-tegration we know that we have to be even more aggressive in terms of tim-ing. A second lesson we have learned is that, despite all the enthusiasm and
energy that have gone into integration, we must not forget to keep the focus on the current business.
However, the Bioscience integration might be a little bit different, because Bioscience will be incorporated as a new division of Lonza, while Lonza Braine was integrated as part of an existing business sector.Yes, that is true. There are some differ-ences, but there are a lot of similari-ties as well. First of all, Bioscience is a bigger business: we have seven sites to integrate, not merely one. From the perspective of the Finance and HR systems, the complexity is exactly the
same. And of course there are a lot of connections between Bioscience and other Lonza businesses in terms of product portfolio, sales channels and production plants. So the integration
of Bioscience will involve a lot of work.
How will this new activity complement Lonza’s existing biotechnology plat-forms?Actually, in a variety of different ways. First, it will give us a new sales and distribution channel, for example with the research labs where we did not have access before. Secondly, Biosci-ence gives us backward integration, especially in the Biopharmaceuticals business. Some products we previous-ly bought from external suppliers can now be sourced internally. The third way this new business gives us a boost is through some of the technologies
and products provided by Bioscience. Potentially, this offers a new platform on which we can continue to grow with exactly the same customer base and very complementary, neighboring technologies.
“The fact that one of the
world’s leading biotech
companies, our customer
Genentech, trusts us to build
a second plant in Singapore
is quite a big compliment.”
You have also acquired the Microbial Biopharmaceuticals part of Cambrex. What is the rationale for this add-on ac-quisition in the context of the existing Microbial Biopharmaceuticals business unit in Visp? The Visp-based Microbial Biopharma-ceuticals business is focused on large-scale production of commercial quan-tities for our customers. There is also a small pilot plant and a small Process De-velopment R&D group. What we were lacking was more muscle on process de-velopment and more mid-scale capacity so that we can better service our cus-tomers’ pre-clinical Phase I, Phase II and Phase III needs. This is now effectively what the newly acquired Microbial Bio-pharmaceuticals business brings us and thus moves us forward significantly as the world’s leading custom manufac-turer for biopharmaceuticals.
ACTIVITY REPORT STRATEGY
8
Lonza Annual Report 2006
Through the Biopharmaceuticals plant in Porriño (Spain), which Lonza recently acquired from Genentech, and the sec-ond large-scale biomanufacturing facil-ity Lonza is building in Singapore, the company is accelerating growth in the area of Mammalian Biopharmaceuticals operations. Are these expansion projects to be classified mainly as geographical initiatives or do they rather fit into a wider asset and/or service strategy?The Porriño acquisition resulted from a make-or-buy decision process. Our biggest capacity constraint was in mid-scale mammalian capacities to serve Phase II and Phase III volumes for our customers. With this acquisition we can now fill the gap about three years earlier than we could have done through our own investment, but also at very competitive conditions. This helps us to expand the pipeline for the large-scale expansion we are undertak-ing in different parts of the world. The Singapore side of the agreement with Genentech gives us an opportunity to have engineering income from build-ing a second plant in Singapore for one of the leading biotech companies worldwide, our customer Genentech. The fact that they trust us to do this is quite a big compliment for us.
Beyond the above-mentioned acquisi-tions in the area of Biopharmaceuticals, Lonza is also investing in the expansion of its Exclusive Synthesis business in China. What is the main driving force behind this project?
The Exclusive Synthesis business is, in terms of market size of course, substan-tially bigger than the Biopharmaceuti-cals business. We fully intend to contin-ue to grow above the market average in Exclusive Synthesis and we will do this mainly by setting three priorities. First, we will continue to expand into very attractive market niches such as peptides. Secondly, we will expand into new technologies such as highly ac-tive pharmaceutical ingredients (HAPI). Thirdly, Lonza Exclusive Synthesis is ex-tending its reach into mature products in order to support our customers in managing the life-cycle of their drugs: the processes of products that are a few years away from patent expiration should be redesigned and the produc-tion put on a low-cost basis. This is the purpose of the China platform which has already been well-received by cus-tomers: the first phase of the plant is already almost sold out.
The focus on defined life-science markets also comprises the product line exten-sions in the field of Nutrition. DHA and larch arabinogalactan (LAG) are prod-ucts that have recently been acquired. Is Lonza going to become a multi-ingredi-ent provider?What we want to do is become a pro-vider of scientifically based nutritional ingredients that are specific to certain health indications and based on tech-nologies that Lonza masters particular-ly well. Furthermore, these two smaller acquisitions brought highly-skilled
STRATEGY ACTIVITY REPORT
9
Lonza Annual Report 2006
Nutrition experts into our team and thus strengthened our knowledge base. This will further improve the specificity of our Nutrition strategy, which quite frankly, is not yet fully real-ized. Whether we will become a multi-ingredient provider is something that remains to be seen, but it is clear that if we want to defend our Nutrition business the way it is today, we have to do it through product innovation.
The ambitious strategic growth Lonza is aiming for is not only demanding in terms of financial resources, but also requires managerial skills. How are you addressing this important issue?If Lonza faces one risk, it is that of not being able to execute this significant number of projects without delay because of a lack of resources. At the same time, we have to be careful not to overstaff and incur a cost overrun in these projects. Perhaps the most ef-fective way of dealing with this is by identifying talented people as early as possible and giving them responsibil-ity, for example in these projects. That way, we will build up a pool of excellent talents. Furthermore, the new people who join the Lonza family via acquisi-tions will also strengthen our expertise, management and leadership power, once integrated.
Do you think that these new people will cover your needs, or will Lonza have to employ additional staff?
Lonza’s staff will grow from about 6 150 colleagues at the end of 2006 to over 8 000 by the end of 2009. Half of the new people are coming to us through the acquisition of the two Cambrex businesses in 2007. The other half comes from external recruiting. We cannot expect growth without adding any people. We have a lot of strong talents inside the company who are capable of executing these projects. But then we will need to backfill their positions from outside.
“The next months within
Lonza will be primarily a
period of implementation.
2007 will be focused on
delivery and making these
growth rates work.”
At first glance, the short-term quan-titative effect of the transformation strategy does not show significant sales growth. What is the step change result-ing from this accelerated shift?If you include the portfolio change and compare like with like, there actu-ally is considerable sales growth. Sales growth will be sustainable between 8 to 12 % per year. The profit growth will be sustainable in the mid to high teens, by our estimates until 2012 at least. This is a considerable change compared to where we saw growth going one year ago. However, we have
to be aware that, due to the number of investment projects and the size of the recent acquisitions, growth rates will very likely not improve further, at least in the short term. The next months within Lonza will be a period of imple-mentation. 2007 will be focused on delivery and on making these growth rates work.
ACTIVITY REPORT STRATEGY
Registered Trademarks
ACRAWAX ALDO ALDOSPERSE AMPHOTERGE AZOLATBARCHLOR BARDAC BARDAP BARLENE BARLOX BARQUAT BIO-GENTLE BIO-SURF BROMCHLORCARBOQUAT CARBOSHIELD CARNICHROME CARNIFEED CARNIKING CARNIPASS CARSOQUAT CATAGARD CELLMATE CERAMIDCLEARTRAC CYTAIR DANTABROM DANTOBROM DANTOCHLOR DANTOCOL DANTOEST DANTOGARD DANTOIN DANTOSERVE DANTOSPERSE EQUINOX ETHOSPERSEFIBERAID FMBGEOGARD GLYCACIL GLYCHLOR GLYCO GLYCOMUL GLYCONOL GLYCOLUBE GLYCOSERVE GLYCOSPERSE GLYCOSTAT GLYCOWAX
A
B
C
D
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F
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GLYCOX GLYDANT GLYDANT PLUS GLYTEX GS-SYSTEMHMB HYAMINE ISOCIL ISOPHANLARACARE LARAFEEDLARA-PRINTLAREXL-CARNIPURE LONZA LONZA PRIMASET LONZABAC LONZACURE LONZAINE LONZAMON LONZAPOL LONZASERVE LONZASET LONZA-SOL LONZASTAB LONZESTMETA META SUPER META THE MOLLUSCICIDENATRULON NIAMAXPEGOSPERSE PEPZIN GI POLYALDO PRIMASETQ META QUALITYRESELUTESPECTRADYNETWIN CHAINUNAMINE UNIHIB UNIQUATXL-1000
Registered trademarks as of 31.12.2006
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QRSTU
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Catalyst for gas-phase selective oxidation (fixed-bed technology); enlarged 82 000 times.
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ACTIVITY REPORT LONZA TRADEMARKS 11
Lonza Annual Report 2006
Vision, Culture, Competencies
Each member of Lonza’s global team is
guided by our defined vision giving us col-
lective direction, focus and passion. Our
unwavering commitment is to deliver sus-
tainable value to our customers. All of our
activities are driven by our vision, which
makes us the premier biotechnological
and chemical supplier to the life-science
industries. The realization of our vision is
achievable on the robust foundation of
our Lonza team members’ competencies.
These competencies are the basis of our
culture, which is centered around trust in
each other and our people’s entrepreneur-
ship.
In keeping with our commitment to ethi-
cal, social and environmental responsibil-
ity, all employees are bound by Lonza’s
Code of Conduct.
VISION, CULTURE, COMPETENCIES ACTIVITY REPORT 12
Lonza Annual Report 2006
VISION Our passion is to deliver sustainable value
to our customers.
STRATEGY
Strong profitable growth based upon
chemical and biotechnological platforms
for the life-science industries.
CULTUREOur culture is centered around trust in
each other and our people’s entrepreneur-
ship.
COMPETENCIES
Drive, Decide, Develop, Deliver
STRATEGY
VISION
CULTURE
COMPETENCIES
13
Lonza Annual Report 2006
ACTIVITY REPORT VISION, CULTURE, COMPETENCIES
In order to support our vision, culture and
long-term strategy, we recognize the ne-
cessity of building leaders for our future.
This year, a major initiative was imple-
mented in order to focus on Lonza’s lead-
ership development in 2006 and beyond.
The newly evolved program is based upon
our core competencies, identified as the
“4 Ds: Drive, Decide, Develop and Deliver”.
The enhanced development programs are
now structured around functional com-
petencies, behavioral competencies and
Lonza’s core values.
By building upon our competency frame-
work, we can ensure that our future is fur-
ther strengthened with talented, focused
and passionate leaders.
Competencies
DRIVE DECIDE
Motivate others Master scope and timing of decisions
Communicate Manage the context
Enthusiastic Customer-focused
Kill bureaucracy Communicate clearly
Understand the vision Monitor the environment
Execute
DEVELOP DELIVER
Coach Direct
Create positive atmosphere Fast
Build and lead teams Agile
Manage talent Manage performance
The Lonza Brand
The Lonza brand expresses our vision,
culture and competencies. The three basic
elements of our brand message are re-
flected in our daily activities: Lonza is driv-
ing innovation, the high level of quality is
non-negotiable for Lonza and our custom-
ers get access to leading-edge technolo-
gies and receive world-class products and
services by partnering with us. These core
elements continuously upgrade the stan-
dards within our entire industry.
Lonza’s competitive advantages are con-
veyed by the following differentiating
characteristics through the Lonza brand:
cutting-edge: Lonza employees are push-ing the boundaries every day. agile: non-bureaucratic decision-making, flexibility and swift implementation.friendly: we are empathic and thrive on wholly understanding our partners’ situations.
–
–
–
15
Lonza Annual Report 2006
Exclusive Synthesis
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Bacillus subtilis enlarged about 7 600 times; application in biosynthesis and – after genetic modification – in biocatalysis and as a reference strain in quality control.
<
16
Lonza Annual Report 2006
Exclusive Synthesis
The Exclusive Synthesis business sector
specializes in chemical synthesis and mi-
crobial fermentation and is the leading
custom manufacturer of active chemi-
cal ingredients for the pharmaceutical
industry.
Lonza’s track record in this area is impres-
sive, with 25 years’ experience in the field
of exclusive chemical synthesis under a
stringent and constantly changing regula-
tory regime. Cost-efficient production, in-
novative development work and complex
project management are the core capa-
bilities with which we help our customers
manage the life-cycles of their active phar-
maceutical ingredients (APIs) efficiently
and safely.
“Most of our customers come
back with new projects or
products after our first collab-
oration,” notes Uwe H. Böhlke,
Head of Exclusive Synthesis.
In important end-product applications, in-
cluding indications such as cardiovascular
diseases, oncology, neurology, endocrinol-
ogy and infectious diseases, we work with
18 of the 20 largest pharmaceutical com-
panies worldwide, as well as many mid-
size and innovative small pharmaceuti-
cal companies. Thanks to our specialists’
achievements in R&D, based on a wide
technology platform and flexible multi-
purpose plants where the performance
of each individual product is continually
improved, we elevate our good market
reputation on a daily basis and further
strengthen the long-standing relation-
ships with our customers.
Teamwork is the core element of our cus-
tom manufacturing concept. We assist our
customers during the whole of the R&D
and production processes. The coopera-
tion may begin at any clinical phase, from
small-scale production for pre-launch
volumes to large-scale manufacture. We
know our customers’ requirements pre-
cisely, enabling us to develop efficient,
tailor-made chemical and biological pro-
cesses for the individual ingredients and
intermediates. This allows our custom-
ers to concentrate on their main tasks of
R&D and marketing new pharmaceuticals,
while benefitting from globally competi-
tive active substance costs.
In the last 20 years, the Exclusive Synthesis
business sector has expanded continuous-
ly. One of the latest significant additions is
in the area of peptides. The expansion is
in response to the increased demand for
peptide APIs worldwide. With its produc-
tion capacity in Visp and the acquisition of
the peptide manufacturing site in Braine-
l’Alleud (Belgium) in early 2006, Lonza is
the world leader in the development and
manufacture of tailor-made peptides.
Peptides consist of two or more amino acids. Lonza is the only leading producer to master all three technologies: microbi-al fermentation and chemical synthesis in liquid- as well as in solid-phase reactions. Peptides are essential for the manufac-ture of a new category of pharmaceuticals prescribed in such indications as diabetes, HIV, cancer, hepatitis, Alzheimer’s disease, osteoporosis, obesity, infections and in-flammations, male and female sexual dysfunction, and even wrinkle and acne treatment.
Additional production capacity for APIs in
Visp became operational in 2006. This in-
vestment was in response to the growing
demand for APIs produced exclusively for
our worldwide customers.
The new R&D center equipped with state-
of-the-art technology in Nansha Guang-
zhou (China) became operational in 2006.
The highly qualified scientific team in
Nansha will concentrate on research and
development for active ingredients and
intermediates in the area of custom syn-
thesis.
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
17
Lonza Annual Report 2006
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Results 2006
Exclusive Synthesis & Biopharmaceuticals million CHF
SalesChange in %Change due to volume and pricesCurrency translationScope of consolidationResult from operating activities (EBIT)Change in %Margin in %EBITDAChange in %Margin in %
2005*
803
142
17.7229
28.5
2006
1 07333.6
2067
5719335.918.029528.827.5
With sales of CHF 1 073 million, 33.6% above the previous year, the custom manufacturing activities (Exclusive Syn-thesis & Biopharmaceuticals) achieved an operating income of CHF 193 million, 35.9% higher than in 2005. Operating margin improved from 17.7% to 18.0%. These results are mainly due to the strong development of the Biopharmaceuticals business sector.
Exclusive Synthesis Sales of the Exclusive
Synthesis business sector amounted to
CHF 605 million (CHF 445 million in 2005).
The growth was delivered mainly by a larg-
er volume of active pharmaceutical ingre-
dients (APIs) and regulated intermediates
for cardiovascular and HIV indications, as
well as the contributions of the acquired
Lonza Braine peptides business.
Despite very high asset utilization at all sites, production issues at our site in Visp (Switzerland) very early in the year as well as at our facilities in Braine-l’Alleud (Bel-gium) and Conshohocken, PA (USA) in the second half had a negative impact on the business sector’s performance. After implementation of specifi c corrective ac-tions, operations in Visp have been perfor-ming at or above budget levels. Similarly, aggressive action plans have been develo-ped for Braine and Conshohocken in order to resolve the operational challenges. Pro-cess and portfolio optimization concepts were further expanded in 2006; several
optimization projects were completed in the course of the year, delivering or excee-ding the expected results.
Overall market conditions in the area of chemical custom manufacturing re-mained diffi cult throughout 2006. Few new drug approvals, the patent expiration of mature products, persisting overcapa-city and competitive pressure from Asian producers were the main reasons for this situation. In 2006, a consolidation trend in the CMO (Custom Manufacturing Organi-zations) area became apparent. Gradual restructuring at the major pharmaceuti-cal companies, with shutdown or divesti-ture of their own production, might lead to increased outsourcing. The trend initi-ated by customers to ask for longer-term commitments for production capacity has become evident during the year.
In order to ensure future growth and offer our customers alternative production ca-pabilities, we undertook a series of capital investment projects in 2006. Noteworthy developments include:– Additional capacity at the API plant in
Visp (Switzerland) has become operatio-nal, while a new HAPI line (highly active pharmaceutical ingredients) will come on stream in 2007.
– Construction of the new API facility and the small-scale plant (SSP) in Nansha Guangzhou (China) is progressing ac-cording to schedule.
– In Kouřim (Czech Republic), production modifi cations for the fermentation of high-end enzymes are being implemen-ted.
– Integration of Lonza Braine SA (former-ly UCB Bioproducts), with its peptide activities, was completed in December 2006.
The R&D portfolio pipeline comprises a to-tal of 157 projects. The number has incre-ased thanks to the incorporation of Lonza Braine’s peptide activities and the full staffi ng of the new R&D center in Nansha with 45 skilled scientists.
* See footnote in page 23.
18
Lonza Annual Report 2006
Major Acquisition Boosts Peptides Business
A major acquisition completed in 2006 propelled Lonza into a leading position in the
pharmaceutical Peptides manufacturing sector, thus complementing and broadening
the company’s offerings in custom synthesis for the life-science industry.
By Tom Mulligan, Editor, sp2 Magazine, Horsham (UK)
Peptides have been commercially im-
portant compounds since the 1950s,
when both peptide and amino acid
products became available through
the manufacture of short-sequence
molecules using liquid-phase tech-
nology. In the 1960s, the synthesis of
longer sequences became possible
through the application of newly-de-
veloped solid-phase technology. Lonza
has invested in both technologies for
peptide synthesis, thus completing the
company’s range of pharmaceutical
chemical compound types.
“Peptides are a part of the biophar-
maceutical industry that is of interest
to Lonza because of its sustainability:
There are a lot of projects in the pipe-
line,” says Dirk Oehlers, Head of Sales
and Business Development for Lonza’s
Tides business unit. “First, there are
a lot of candidates in the worldwide
market. Second, the pharmaceutical
industry is developing more complex
products, with longer sequences and
more chemical modifications. And
third, the market is growing in terms of
production amounts (volume). Lonza is
a company offering all three technolo-
gies available today, namely: liquid-
phase, solid-phase and recombinant
DNA technology.
The most significant recent develop-
ment in Lonza’s peptides business was
the acquisition completed in March
2006 of UCB’s Bioproducts manufactur-
ing facility in Braine-l’Alleud (Belgium).
This has boosted the company’s activi-
ties in the sector through the addition
of liquid- and solid-phase manufactur-
ing capabilities and expertise.
“UCB Bioproducts started working in
the pharmaceutical discovery and de-
velopment areas and then rapidly
moved into contract manufacturing as
demand for these services grew in the
1970s,” explains Dr Alain Scarso, Head
of R&D at Lonza Braine. “The com-
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
19
Lonza Annual Report 2006
pany’s know-how developed around
the technology and the needs of the
marketplace, that is, the needs of the
customer to develop a drug candidate
using different and complex ways of
manufacturing drugs.”
Oehlers adds: “In 2002, Lonza’s Man-
agement Committee decided that the
company should be committed to R&D,
QA / QC and sales in peptides, but that
the company needed to grow its capa-
bilities by acquiring liquid- and solid-
phase synthesis expertise, increasing
capacity, and expanding its product
portfolio,” explains Oehlers.
The Lonza Braine facility occupies a
6-hectare site with plenty of room for
expanding its development labora-
tory and manufacturing facilities. The
site has both liquid- and solid-phase
manufacturing capabilities in a num-
ber of manufacturing suites with steel
reactors up to 2 500-liter for large-vol-
ume products. Laboratory facilities in-
clude process R&D, in-process control
and analytical suites, and a dedicated
technology development laboratory,
all fully equipped with state-of-the-
art equipment as well as high-perfor-
mance analytical tools.
“Lonza has a lot to offer as a ‘one-stop-
shop’ for peptide manufacture with its
expertise in route scouting, process de-
velopment, process optimization, scale-
up, validation and with its regulatory
expertise such as the Chemistry and
Manufacturing Controls section, all
Drug Master Files and the filing of dos-
siers supporting clinical developments
in a large number of territories world-
wide, not to mention its expertise
in legal aspects such as patents etc.,”
says Oehlers. “Offering a broad service
makes people comfortable. People feel
they are in good hands with Lonza.”
“Lonza now has the capability of more
complex peptide synthesis and at an
increased scale of manufacture,” says
Scarso. “We need to maintain our lead-
ership through technology investment.
There are technologies already exist-
ing within Lonza for molecules other
than peptides that can be adapted
to peptides production at industrial
scale. The emphasis is on cost-cutting
through both process and productivity
improvement.”
Oehlers adds: “In a life-science orient-
ed company playing in a certain league,
there are synergies across the board.
That’s the beauty of it – we’re focused
on life sciences, and it was a conscious
strategic decision by the management
to have this focus.
“Ten years ago there weren’t many
peptide manufacturing companies but
nowadays CMOs (Custom Manufac-
turing Organizations) are looking at
peptides as a potentially lucrative area.
Some of these are large companies and
some are small, and it’s possible that
some of the world’s largest chemical
manufacturing companies may enter
the marketplace. Indian and Chinese
companies may also enter with generic
products. However, our customers are
very aware of the complexity of pep-
tide manufacture, the very high capital
investment required and the expertise
needed. Therefore, even though there
will be competition in the marketplace,
we are highly confident that Lonza will
continue to be successful in peptides
because of the company’s history in
technology development, its manufac-
turing expertise, its flexibility and its
reputation in custom manufacturing,”
Oehlers states.
Pictures from left to right< Flask freeze-dryer < Metrological controls monitoring in LPPS
facility< Quality Control Laboratory
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
21
Lonza Annual Report 2006
Biopharmaceuticals
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
CHO (Chinese Hamster Ovary) Cells, used for the manufacture of biopharmaceuticals; enlarged about 16 000 times.
<
22
Lonza Annual Report 2006
The Biopharmaceuticals business sector
specializes in microbial fermentation and
mammalian cell culture, starting from
strain or cell line construction, through
process development, to manufacture for
clinical or commercial supply.
This business sector is expected to deliver
strong growth in the years to come thanks
to the increasing number of biopharma-
ceuticals being launched, the constantly
increasing project pipeline and Lonza’s
leading position in this market. The busi-
ness sector’s strategy is to grow in close
alignment with its customers by balanc-
ing its portfolio between process develop-
ment, early-stage and commercial prod-
ucts, as well as Biopharma Services.
“To be our customer’s partner
from product concept through
to commercial manufacture.”
That’s how Stephan Kutzer,
Head of Biopharmaceuticals,
characterizes the business
sector’s mission.
At our production site in Portsmouth, NH
(USA), we now operate four 20 000-liter
stirred bioreactors. Driven by strong cus-
tomer demand we have also initiated the
conversion of a mothballed 2 000-liter into
a 5 000-liter production line. The expan-
sion of the facility in Portsmouth and the
acquisition of Genentech’s 4 x 10 000-liter
mid-scale mammalian facility in Porriño
(Spain) will provide Lonza with immedi-
ate access to further mid-scale biomanu-
facturing capacity three years earlier than
planned. In addition to our 80 000-liter
mammalian large-scale facility in Singa-
pore we will build an identical second fa-
cility for Genentech.
Biopharmaceuticals
Lonza has also strengthened our position
in the microbial area. Supported by the
partnership with UCB, Lonza has started
to manufacture bulk actives based on PEG-
ylated antibody fragments. Together we
have built a commercial-scale biophar-
maceutical manufacturing facility in Visp.
Based on our growing pipeline, additional
large-scale expansion in Visp (Switzerland)
is in an advanced stage of preparation.
Our core competencies are process de-
velopment, fast-track plant design and
construction, regulatory support and mid-
/large-scale commercial manufacturing.
For over 20 years, Lonza has been a dedi-
cated custom manufacturer of biophar-
maceuticals, successfully meeting the
needs of its customers. The setup and per-
formance of project teams, with experts
from Lonza and from customers working
across company borders, is unmatched in
the industry.
Our clients are the leading pharmaceutical
and biotechnological companies. Lonza is
developing biopharmaceuticals for appli-
cation areas such as oncology and auto-
immune diseases. Our facilities in Slough
(UK) and Portsmouth have been licensed to
produce five commercial products, includ-
ing Genentech’s Rituxan®, Bristol-Myers
Squibb’s Orencia® and Eli Lilly’s Xigris®.
As the leading contract manufacturer of
therapeutic monoclonal antibodies and
recombinant proteins derived from mam-
malian cell culture, Lonza has developed
a highly efficient mammalian expression
system – the GS Gene Expression Sys-
tem™ (GS: glutamine synthetase) which
is characterized by speed, safety and cost-
efficiency. The GS-System® technology is
being upgraded on a continuous basis and
delivers exceptional, cutting-edge results.
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
23
Lonza Annual Report 2006
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Results 2006
With sales of CHF 1 073 million, 33.6% above the previous year, the custom manufacturing activities (Exclusive Syn-thesis & Biopharmaceuticals) achieved an operating income of CHF 193 million, 35.9% higher than in 2005. Operating margin improved from 17.7% to 18.0%. These results are mainly due to the strong development of the Biopharmaceuticals business sector.
Biopharmaceuticals The Biopharmaceuticals
business sector generated sales of CHF 468
million in 2006 (CHF 358 million in 2005).
The Biopharmaceuticals business includ-
ing Mammalian Operations, Microbial Op-
erations and Biopharma Services delivered
a significant performance improvement.
High capacity utilization (small-, medium-
and large-scale bioreactors), further im-
proved batch success rates and the strong-
ly increasing demand for our R&D services
were the main drivers behind this positive
development.
A major achievement during 2006 was the licensing by the US Food and Drug Admi-nistration (FDA), the European Medicines Agency (EMEA) and the Japanese Pharma-copoeia of the Portsmouth, NH (USA) lar-ge-scale mammalian cell culture facility for the production of Bristol-Myers Squibb’s Orencia® and Genentech’s Rituxan®.
Growing demand and a strong project pipeline supported a number of expansion projects and related transactions. The mi-lestones reached in 2006 include:– The fourth 20 000-liter bioreactor in
Portsmouth, NH (US) was started ahead of schedule in May 2006.
– The fi rst (of two) 15 000-liter microbial bioreactor was started on schedule in Visp, in cooperation with UCB.
– Expansion of the laboratory space and development capacity in Slough (UK) was completed.
– Construction of a large-scale mammali-an manufacturing facility was initiated in Singapore, a pioneering project in the south-east Asia region. Genentech has an exclusive option to buy this plant.
– Lonza will build a second 80 000-liter mammalian cell culture manufacturing facility in Singapore.
– Acquisition of Genentech’s 4 x 10 000-liter
mammalian cell culture facility in Porriño (Spain), which is dedicated in the short term to the production of Genentech’s Avastin® (bevacizumab) bulk drug substance, was completed.
– The acquisition of Cambrex’s Microbial Biopharmaceuticals business was an-nounced; this will further strengthen our microbial small-/mid-scale production capabilities and the project development pipeline. We anticipate closing during the fi rst quarter of 2007.
Exclusive Synthesis & Biopharmaceuticals million CHF
SalesChange in %Change due to volume and pricesCurrency translationScope of consolidationResult from operating activities (EBIT)Change in %Margin in %EBITDAChange in %Margin in %
2005*
803
142
17.7229
28.5
2006
1 07333.6
2067
5719335.918.029528.827.5
* The prior year was restated due to reclassifi cation of the
agrochemicals business from the “Exclusive Synthesis &
Biopharmaceutical” segment to the “Organic Fine & Per-
formance Chemicals” segment as a result of the change
in management structure.
24
Lonza Annual Report 2006
A Successful Track Record
In developing and manufacturing mammalian biopharmaceuticals, Lonza is able to start
working with customers at a number of stages. The scientific and customer project
management teams based in Lonza’s R&D center in Slough (UK) work closely together with
customers to design work programs that meet each customer’s requirements. This coopera-
tion ensures that the customers are kept up to date with what is happening at all stages of
the project and enables them to make informed decisions.
By Robert Winder, Industry Journalist, London (UK)
Lonza continued to enhance its mam-malian biopharmaceutical manufac-turing capabilities through acquisition and expansion in 2006. In addition, the research and development center in Slough (UK), which is key to maintaining a strong manufacturing pipeline, enjoys high demand and ongoing expansion.
When a drug discovery company is looking for a manufacturer for its prod-uct, it faces a number of issues such as whether mammalian or microbial fer-mentation will be used for manufac-turing, whether the starting point is a DNA sequence, or a partially developed process, and the scale of capacity that
will be required.
According to Allison Vernon, Head of Mammalian R&D Services, there are three key reasons why a customer should choose Lonza as their manu-facturing partner: flexibility, teamwork and the process. “Lonza can provide customers with all the tools required to get their product made, whatever options are required,” she says.
Lonza has a successful track record in process development and manufac-turing of biopharmaceuticals using mammalian cell culture. “We have taken products – both antibodies and
recombinant proteins – from R&D to the market,” says Vernon. “The cus-tomer can reduce their risk by working with an experienced company, such as Lonza.” Lonza’s customers range from almost virtual biotech companies to major pharmaceutical companies.
Lonza has developed a standard pro-cess pathway to deliver high-titer GMP production so that the customer is able to move through toxicology stud-ies and into clinical trials as quickly as possible. “The process is not a simple handle-turning exercise,” says Vernon,
“it is tailored to the specific needs of each project for each customer.”
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
25
Lonza Annual Report 2006
For Lonza, the key to maintaining a strong pipeline of projects is commu-nication with its customers. A multidis-ciplinary customer-facing project team coordinates each project. “We have an interactive communication process with the customer to ensure they un-derstand what is happening at all stag-es of the project and to allow them to make informed decisions,” says Vernon. The project manager is the key to the relationship with the customer and is supported by a team made up of scien-tific, quality, regulatory and manufac-
turing representatives based in Slough. “It is important to manage the com-munication so the relevant experts at Lonza talk to the right people at the customer’s end,” adds Vernon.
In parallel with cell line development, Lonza also creates product assays, to ensure the development and manufac-turing processes can be monitored and the final product analyzed. In addition, the purification process is developed to ensure that the product will meet the exact purity standards required for therapeutic applications.
“Ultimately, when the process is handed
to the pilot plant, they have all the in-formation about what to expect from a process in terms of fermentation, purification and assays,” says Vernon. The pilot plant is used to scale up the process for GMP manufacture. Product from the pilot plant is often used by customers in toxicology studies, which are on the critical drug development pathway.
Lonza’s standard process is built around its Glutamine Synthetase (GS) Gene Ex-pression System™ and its suspension
variant Chinese hamster ovary (CHO) cell line (CHOK1SV), which is adapted for use in a protein-free suspension culture system. Both the expression system and the cell line are widely used in the biopharmaceutical sector and are familiar to the regulatory authori-ties. “We also see many conference presentations that use the GS Gene Expression System™, which is a strong scientific endorsement of the technol-ogy,” says Vernon.
To stay ahead of the game Lonza is working to further enhance the GS Gene Expression System™ by improv-ing product titers and reducing the
time taken for cell line creation, and improving the reproducibility and ro-bustness of processes. There has been considerable success in improving ti-ters in recent years and monoclonal antibody titers of 2 to 5 grams per liter are commonly seen.
The GS Gene Expression System™ is at the center of a whole family of services and products offered by Lonza so that customers have the tools to bring their products to the market. Lonza contin-ues to innovate in all areas to support
GS fermentation processes, to enhance services, to develop new services and to develop technologies that are new licensing opportunities. However, be-yond the GS Gene Expression System™, Lonza has the flexibility, expertise and capabilities to work with customer’s own processes.
Pictures from left to right< Separation of DNA on agarose gel< Removal of stack of cryopreserved cell lines
from liquid nitrogen dewar< Plasmid purification
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
27
Lonza Annual Report 2006
Organic Fine & Performance Chemicals
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Acetoacetanilide – here enlarged 2 700 times – is an intermedi-ate for the manufacture of organic pigments and dyestuffs.
<
28
Lonza Annual Report 2006
Organic Fine & Performance Chemicals of-
fers a broad range of products for applica-
tions in nutrition, hygiene, personal care,
water treatment and wood preservation,
and selected industrial markets. Its pro-
duction plants are located in Switzerland,
the USA and China. Backward integration
to an in-house naphtha cracker provides
fundamental starting materials. Ongo-
ing process optimization, the switch to
new raw materials and application of in-
novative technologies lead to continuous
expansion of our product portfolio. With
production based on naturally derived al-
cohols, Lonza is one of a small number of
leading suppliers of biocides. A process of
continuous innovation in the chemistry
underlying these materials enables the
development of new intermediates and
active substances, also increasingly in
Asia.
“Besides our credo of ‘value
for money’, we are focusing
strongly on novel application
and product development.
We offer our customers first-
class products and application
solutions as well as reliable
service,” explains Lukas Utiger,
Head of Organic Fine & Per-
formance Chemicals.
Nutrition Lonza’s main nutrition products
are nicotinates, L-Carnipure®, Carniking®,
DHA (docosahexaenoic acid), LAG (larch
arabinogalactan) and advanced interme-
diates for the production of essential vita-
mins.
L-Carnipure® is a special grade of L-car-
nitine, manufactured for food and phar-
maceutical applications. L-Carnipure® is
of vital importance in supplying energy
to, and ensuring the functioning of many
Organic Fine & Performance Chemicals
organs in the body. Lonza developed and
patented the biological L-Carnipure® pro-
duction process for 100% pure L-carnitine.
Carniking® is recommended for the manu-
facture of dry-feed formulations, premixes
and base mixes. The Organic Fine & Per-
formance Chemicals division sells L-Car-
nipure® and Carniking®. These L-carnitine
products are fermented under contract by
Lonza Exclusive Synthesis in Kouřim (Czech
Republic) based on raw materials manu-
factured in organic chemical plants.
Lonza is the leading producer of niacin and
niacinamide. Apart from its pharmaceuti-
cal applications, this B3 vitamin is added
to a large number of foods and used to en-
rich feedstuffs for production animals and
pets as well as in aquaculture.
The DHA (docosahexaenoic acid) prod-
uct, one of the most important omega-3
polyunsaturated fatty acids, is an ideal fit
with our Niacin USP and L-Carnipure®. The
main areas of application are in functional
food and dietary supplements as well as in
the pharmaceutical industry.
The latest product in our nutrition portfo-
lio is larch arabinogalactan (LAG). LAG is a
natural, soluble fiber. It offers many signif-
icant benefits, the most important ones
being in the fields of immune enhance-
ment and digestive health.
Meta® Metaldehyde is a specific anti-slug
active ingredient that works in all weather
conditions.
Hygiene / Personal Care / Preservation Our
Hygiene product offering includes raw ma-
terials for antimicrobial active ingredients,
specialty surfactants and preservatives,
which are used to formulate disinfectant
and sanitizer products, as well as institu-
tional and household cleaning products.
In the area of Personal Care, we provide a
wide range of preservative and specialty
additive technologies for applications
such as skin and hair care or sun protec-
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
29
Lonza Annual Report 2006
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
tion. Lonza’s newly introduced proprietary
technology, Natrulon® HT (hydrothera-
py), protects the skin from drying effects.
In recreational water treatment, we offer a
proprietary bromine disinfection technol-
ogy, along with quaternary algaecides for
pools and spas. In industrial and paper ap-
plications, we have developed proprietary
microbiocides for the prevention and con-
trol of microorganisms. Our quaternary
biocides are also used in oil-field applica-
tions to prevent microbiological contami-
nation of water injection wells for second-
ary oil recovery.
Our Wood Protection business provides
chemical solutions to preserve and im-
prove dimensional lumber and engineered
wood products. Carboquat®, a chloride-
free, non-corrosive biocide, is Lonza’s latest
patented and EPA-registered wood preser-
vative (EPA: US Environmental Protection
Agency).
Industrial Specialties HCN intermediates
are used for the manufacture of agro-
chemicals, dyestuffs, optical brighteners,
adhesives, cosmetics and pharmaceuti-
cals. One example is our malononitrile
(MDN). It is extensively used as a building
block for various syntheses. Our chlorosul-
fonyl isocyanate (CSI) is another example
of an important building block in the field
of antibiotics.
Diketene derivatives are utilized in vita-
mins, fragrances, agrochemicals, pigments
and pharmaceuticals.
Lonza’s high-performance materials are
used in the electronics, space, aerospace
and automotive industries as well as in
coatings. They provide outstanding per-
formance characteristics such as high
glass temperatures, low dielectric proper-
ties, easy processing, low weight in com-
posites, high crosslink density and can be
tailored to the customer’s needs.
CarboShield®, a novel and very effective
corrosion inhibitor for a broad range of in-
dustrial metals was successfully launched
in 2006.
Especially in the area of agrochemical ac-
tive substances, Organic Fine & Perfor-
mance Chemicals is concentrating on new
complex advanced exclusive products. A
clear understanding of the needs of our
customers, an excellent contamination
prevention system, the ability to scale up
new processes very quickly and our excel-
lent track record with our customers are
some of our key differentiating factors.
Organic Fine & Performance Chemicals
has highly flexible ISO-regulated produc-
tion facilities where we manufacture in-
termediates and active substances for the
agrochemical and other industries.
30
Lonza Annual Report 2006
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
The division’s sales reached CHF 1 075 million (CHF 973 million in 2005) and ex-ceeded the previous year’s sales fi gure by 10.5%. This increase mainly refl ects price adjustments in response to high raw ma-terial and energy costs. Operating income remained at CHF 130 million, while the operating margin fell to 12.1% (13.4% in 2005). The time lag between the increas-es in raw material and sales prices had a negative impact on the division’s margin development.
Nutrition The demand for nicotinates
(vitamin B3) for food and pharmaceutical
applications remained strong throughout
the year, sustained by the positive price
development. Sales volumes of feed grade
nicotinates exceeded last year’s levels,
with improvements in product prices.
The L-carnitine product lines enjoyed a good year. L-Carnipure® (food/pharma-ceutical grade L-carnitine) sales improved, mainly due to sizeable demand in the USA. Carniking® (feed grade L-carnitine) perfor-med well, especially in the pet food seg-ment.
The DHA (docosahexaenoic acid) business, acquired at the end of 2005, was fully in-tegrated into the Nutrition business unit. Market development in the USA was ham-pered by intellectual property issues.
Larch arabinogalactan (LAG) sales for food and dietary supplements were slightly above expectations due to volume incre-ases.
Sales of Meta® Metaldehyde, a specifi c anti-slug active ingredient, exceeded last year’s levels despite growing competiti-on from China and alternative biological products. Development continued on new liquid formulations, mainly for the Asian market, with product registration appro-vals still pending.
Hygiene / Personal Care / Preservation De-mand for our hygiene product range, in-cluding raw materials for antimicrobial ac-tive ingredients, specialty surfactants and preservatives, was satisfactory. However, margins did not meet expectations due to delayed price increases and intense com-petition, mainly in Europe.
In the personal care area, lower sales vo-lumes were offset by higher margins.
In the water protection segment, stron-ger sales of patented technologies such as Equinox®, combined with the impact of reduced sales of some older products, resulted in an overall increase in profi ta-bility. Strong competition from Chinese halohydantoin producers led to decreased volumes.
The wood protection business saw mode-rate performance from Carboquat®, a pro-duct for pressure treatment of wood.
Industrial Specialties Diketene deriva-
tives faced strong competition from
Chinese manufacturers, coupled with
lower demand. Production capacity was
Results 2006
Organic Fine & Performance Chemicals million CHF
SalesChange in %Change due to volume and pricesCurrency translationScope of consolidationResult from operating activities (EBIT)Change in %Margin in %EBITDAChange in %Margin in %
2005*
973
130
13.4189
19.4
2006
1 07510.5
10020
1300.0
12.11974.2
18.3
* The prior year was restated due to reclassifi cation of the
agrochemicals business from the “Exclusive Synthesis &
Biopharmaceuticals” segment to the “Organic Fine & Per-
formance Chemicals” segment as a result of the change
in management structure.
31
Lonza Annual Report 2006
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
well-utilized overall. However, margins
came under pressure as raw material
prices for a series of products increased.
Demand for vitamin intermediates was at
expected levels.
In the HCN derivatives business, product deliveries to new customers ensured good sales volumes; but here too, compe-tition from China had a negative impact on margins.
Sales in the agrochemicals niche market developed well.
In the high-performance materials busi-ness, volume increases and an improved portfolio mix led to higher profi tability. The growth was driven particularly by de-mand from the electronics industry, whe-
reas sales to the aerospace sector develo-ped more slowly than expected. Several promising new products in the pipeline will contribute to the rejuvenation of the portfolio.
Research & Development There are cur-
rently 34 projects in the R&D pipeline in
Organic Fine & Performance Chemicals.
These include chemicals for pharmaceuti-
cals, agrochemicals applications, polymers,
nutrition, wood/water protection, hygiene
and personal care. In order to strengthen
the R&D pipeline, new chemical R&D
laboratories were installed at the Nansha
Guangzhou site (China). Recruitment has
started and later in 2007 a dedicated team
of up to 25 scientists will commence work
on selected projects.
32
Lonza Annual Report 2006
Lonza’s Presence in the Nutrition Market
Lonza has been present in nutrition for many years. Recently, Lonza has acquired
Nutrinova’s docosahexaenoic acid (DHA) business and the larch arabinogalactan (LAG)
business of Larex.
By Dr Andrew Warmington, Editor, Speciality Chemicals Magazine, Redhill (UK)
As the developed world’s age pyra-
mid grows increasingly top heavy and
healthcare costs escalate, people in
many countries are becoming ever
more health-conscious. Put simply,
they want to prevent rather than just
treat medical conditions. And the sci-
entific evidence to support the ben-
eficial effects of certain health ingre-
dients is making its way into public
consciousness. Trends like this make
the nutrition market an increasingly
attractive one.
Lonza, of course, has been strongly
present in nutrition for many years and
intends to stay there. “Growing the Nu-
trition business and further strength-
ening our global position as a supplier
of evidence-based, high-margin health
ingredients is one of the essential ele-
ments of the Organic Fine & Perfor-
mance Chemicals division’s growth
strategy,” says Dr Thomas Kiy, Global
Head of Strategic Business Develop-
ment for the business unit Nutrition,
headed by Roman Quinter. There are
two parallel approaches, both of which
have been exemplified in the compa-
ny’s recent activity: further developing
the existing businesses (mainly by ex-
panding into new geographical mar-
kets and/or applications) and making
acquisitions.
Lonza is by far the world’s largest man-
ufacturer of Vitamin B3 in the form of
niacin and niacinamide. These vita-
mins are used in dietary supplements,
food fortification and animal nutrition.
Lonza is also the leading provider of
the pharmaceutical-grade quality of
niacin used in prescription remedies to
maintain healthy cholesterol levels.
Under the L-Carnipure® brand, Lonza
is also the world’s largest supplier of
L-carnitine, an important nutrient that
helps the body to metabolize fat and
produce energy, thus ensuring that
its most important organs function
properly. As such, L-carnitine is vital to
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
33
Lonza Annual Report 2006
maintaining our health and fitness.
In December 2005, Lonza acquired
Nutrinova’s docosahexaenoic acid
(DHA) business. DHA is produced by
fermentation from microalgae; thus,
as well as its positive health effects
for the heart and brain, it has superior
sensory properties to the fish oils from
which this important omega-3 PUFA is
normally sourced and has the bonus of
being vegetarian in source.
Then in June 2006, Lonza also ac-
quired the larch arabinogalactan
(LAG) business of Larex in the USA.
LAG is a natural prebiotic fiber that is
extracted from larch trees via an eco-
friendly, solvent-free process. Market-
ed under the brand name FiberAid®, it
promotes gastrointestinal health at
low dosages. Both acquisitions were
highly synergistic with the existing
product range.
Deals like this benefit Lonza in two
key ways, Kiy observes. Firstly, they
have diversified the company’s posi-
tion in the food and beverage market
by adding new health ingredients for
functional foods to the portfolio – the
nicotinates and L-carnitine, by contrast,
are mainly used in dietary supplements.
Secondly, they follow Lonza’s strategy
of addressing top areas of health con-
cern in the general population, notably
heart health, intestinal disorders, the
immune system, mental health and
weight management. Finally, as cus-
tomers come increasingly under pres-
sure from discount labels, so they look
to Lonza for innovations that will make
their brand stand out.
Kiy observes: “Lonza’s aim is to be the
technology leader for speciality prod-
ucts like these. This brings us into a po-
sition not just to control costs and en-
joy cost leadership but also to supply
unique quality grades to customers.”
The group Kiy heads was created in
early 2006 in response to demand
from the nutrition market and other
markets for more support. “In former
times, it was enough just to supply
them with the ingredients. Now cus-
tomers want help with regulatory
matters, labelling issues, health claims,
intellectual property, application and
formulation support, too,” he says. The
group offers these services internally,
but also to external customers in this
market and others. “This creates val-
ue for customers, giving them added
value to differentiate their market
positions. Thus, it both intensifies our
dialogue with existing customers and
supports us in gaining new ones,” adds
Kiy. Lonza works increasingly closely
with customers to support their prod-
uct development.
Lonza regards the Nutrition business
as absolutely core. Much of the com-
pany’s accumulated expertise in key
areas of biotechnology such as fer-
mentation and biotransformation are
applied here.
“All of the Nutrition products are pro-
duced by biological or chemical pro-
cesses and go into promoting health
in people or animals. We are a life-sci-
ence company and this is 100% the
definition of what the life sciences are,”
says Kiy.
Pictures from left to right< Niacinamide < L-carnitine crystals< Arabinogalactan< Microalgae ulkenia
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
35
Lonza Annual Report 2006
Polymer Intermediates / Other
Acquired Bio-businesses
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Resins with fiber glass which are applied for end use in composites for the electrical and transportation industries; enlarged 677 times.
<
36
Lonza Annual Report 2006
Polymer Intermediates 1 / Other
ORGANIZATION AND ACTIVITIES ACTIVITY REPORT
Polymer Intermediates million CHF
SalesResult from operating activities (EBIT)Margin in %EBITDAMargin in %
2005*
627487.777
12.3
2006**
629436.868
10.8
For the fi rst ten months of the year,ending in October 2006, the Polymer In-termediates division – Polynt S.p.A. – re-corded sales of CHF 629 million, an im-provement on the same period last year. Operating income reached CHF 43 milli-on, while the operating margin equaled 6.8%. These results were achieved due to higher selling prices and an improved product mix.
Sales of phthalic anhydride and general-purpose plasticizers for PVC applications increased due to the recovery of the cons-truction and automotive end-market seg-ments in southern Europe.
Demand for maleic anhydride and deri-vatives, sold to the unsaturated polyester sector in Europe, met expectations. Ex-ports to the USA and the Far East were adversely affected by the strength of the euro versus the US dollar.
The catalyst business achieved record re-sults thanks to the new catalysts for fi xed-bed, butane-based maleic anhydride.
Trimellitic anhydride volumes were in line with expectations. However, exports to US and Asian markets failed to recover due to currency effects. Special plasticizers de-veloped well in Europe, in terms of both sales volume and margin, confi rming ex-pectations.
Resins performed well overall as a result of volume increases and stable margins. Sales of compounds were boosted by brisk demand from the electrical and trans-portation industries.
Research & Development New catalysts
for both phthalic and maleic anhydride
plants were added to the development
pipeline. Other new developments includ-
ed resin formulations for applications in
the coating industry and new maleic de-
rivatives for use in wind turbines. Time-to-
market for new plasticizers was reduced
to 60 days, offering greater competitive
advantages to customers.
Results 2006
* The prior year was restated due to reclassifi cation of
Singapore Pte Ltd from the “Polymer Intermediates” seg-
ment to the “Other” segment as a result of the change in
management structure.
** Results from January until 30 October 2006
1 The majority of the Polymer Intermediates business was
divested on 30 October 2006 via the Polynt S.p.A. IPO on
the STAR segment of the Mercato Telematico Azionario
(Electronic Stock Market) of the Borsa Italiana S.p.A.. At
the end of the reporting year 2006, Lonza held 31% of the
shares. Polymer Intermediates sales are refl ected in fi nan-
cial fi gures for 10 months of the fi scal year 2006 in profi t
and loss statement. Lonza retains the Singapore purifi ed
isophthalic acid plant that was previously incorporated in
the Polymer Intermediates business.
Other million CHF
Sales Change in %Change due toVolume and pricesCurrency translationScope of consolidationResult from operating activities (EBIT)Margin in % EBITDA Margin in %
2005*
118
(23)(19.5)
(11)(9.3)
2006
13716.1
1810
(22)(16.1)
(8)(5.8)
37
Lonza Annual Report 2006
ACTIVITY REPORT ORGANIZATION AND ACTIVITIES
Acquired Bio-businesses
On 24 October 2006 Lonza announced an
agreement with the Cambrex Corpora-
tion to purchase its Research Bioproducts
(now called Bioscience) business and its
Microbial Biopharmaceuticals business for
a cash consideration of USD 460 million.
The close of this acquisition occurred on 6
February 2007. The strategic purpose for
these acquisitions is to accelerate delivery
of Lonza’s strategic shift to the life-science
sector, while increasing our life-science
portfolio from 60 % to nearly 90 % of total
sales.
Bioscience acquisition is an excellent stra-
tegic fit and a natural development in our
core focus area.
This business provides access to new high-
growth, complementary segments of the
life-science market. The organization is a
top player in the biomaterials market with
a number of world-leading niche busi-
nesses including cell-based research, en-
dotoxin detection and cell therapy manu-
facturing. The Bioscience division brings
with it a strong position in media and sera,
which complements Lonza’s Biopharma-
ceutical business.
The new Bioscience division also adds new
capabilities to the Lonza organization, in-
cluding distribution channels to the Lonza
client base and license sales opportunities
for Lonza’s GS Gene Expression System™.
Leading product areas:
– Cell therapy products and scale-up pro-
cesses
– Rapid microbial detection
– Key brands – Clonetics®, Poietics™, Bio-
Whittaker®, FlashGel®, Pyrogent® Pyro-
SenseTM, MycoAlert®
Biopharma acquisition plays directly to
our strengths. This business is an estab-
lished provider of process development
and mid-scale biologics manufacturing
services to the fast-growing biopharma-
ceutical industry. The organization is highly
complementary to Lonza’s own microbial
large-scale biopharmaceuticals business.
Lonza’s large-scale capabilities and exist-
ing pipeline are expected to strengthen
the current Biopharma customer base.
We anticipate that it will facilitate early
stage project uptake within the existing
Biopharma portfolio and help accelerate
further large-scale expansion plans.
The transformed Lonza business portfolio:
Organic Fine & Perfor-
mance Chemicals
Exclusive Synthesis & Biopharmaceuticals Bioscience
Nutrition
Hygiene / Personal Care / Preservation
Industrial Specialties
Small Molecules
Peptides
Biotransformation
Mammalian Operations
Biopharma Services
Microbial Operations
Media and Sera
Rapid Microbial Detection
Cell Therapy
Research Products
Pharma Sales and Marketing
39
Lonza Annual Report 2006
Lonza Worldwide
Headquartered in Basel (Switzerland),
Lonza operates production and R&D sites
around the world.
In the reporting year, Lonza acquired three
production sites in Braine-l’Alleud (Bel-
gium), Cohasset (Minnesota, USA) and
Porriño (Spain). The inauguration of Lonza
Guangzhou Nansha Ltd, the completion of
the Lonza Guangzhou R&D Center Ltd and
the 10th Anniversary of Lonza Guangzhou
Ltd were important milestones in 2006.
Lonza is a global organization, able to
serve other international companies. Our
production facilities are based in Europe,
North America and Asia. We are where our
customers are located, so that we can best
serve their individual needs. Lonza knows
the operational requirements of large,
mid-size and small regional firms.
Furthermore, Lonza has a global network
of sales offices. Our representatives are
close to our customers, speak their lan-
guage and understand their needs.
Lonza is committed to providing custom-
ers with products and services that fulfill
their needs and expectations. The highest
priority is placed on the integrity of our
products, their safe manufacture and dis-
tribution, and compliance with all relevant
regulations.
To achieve these goals, Lonza operates lo-
cal quality management systems that
comply with internal policies as well as
with national and international stan-
dards and regulations. The fundamental
elements of these systems are subject to
continual improvement. At our sites, we
have procedures in place to measure per-
formance in the areas of health, safety
and environmental protection. We use a
range of indicators that are generally ac-
cepted and applied by the global chemi-
cal and biotechnological industries. The
performance indicators are defined and
uniformly implemented throughout all
manufacturing sites.
Not only do we bring Lonza’s international
expertise to the local sites, but we also
offer employment opportunities to the
respective local communities. In keeping
with its commitment to responsible citi-
zenship, Lonza is also deeply involved in
community work. Some examples of this
commitment are presented in the follow-
ing pages.
ACTIVITY REPORT LONZA SITES
Streptomyces hydrogenans enlarged 17 000 times; application in biocatalysis (stereoselective reduction).
<
North America
USA
Lonza Biologics IncPortsmouth
Lonza IncAllendale
Lonza IncMapleton
Lonza Inc, RiversideConshohocken
Lonza IncWilliamsport
Lonza IncCohasset
South America
Brazil
Lonza do Brasil Especialidades Químicas LtdaSão Paulo
Europe
Belgium
Lonza Braine SABraine-l’Alleud
Czech Republic
Lonza Biotec sroKouřim
France
Lonza France SàrlLevallois-Perret Cedex
Germany
Lonza GmbHWuppertal
Hungary
Lonza Ltd Representation OfficeBudapest
Netherlands
Lonza Benelux BVAL Breda
LONZA SITES ACTIVITY REPORT 40
Lonza Annual Report 2006
Research & DevelopmentProduction SiteSales Office
Acquired Bio-businesses
North America
USA
Lonza Rockland, Inc
Lonza Walkersville, Inc
Lonza Baltimore, Inc
Lonza Hopkinton, Inc
South America
Brazil
Genolife do Brazil
Europe
Belgium
Lonza Verviers SPRL
Denmark
Lonza Copenhagen ApS
France
Lonza Saint Beauzire SAS
Italy
Lonza Milano S.r.l.
Spain
Lonza Barcelona S.L.
United Kingdom
Lonza Nottingham Ltd
Lonza Wokingham Ltd
Asia
India
Lonza Mumbai Private Limited
Asia
China
Lonza Guangzhou LtdGuangzhou
Lonza Guangzhou Nansha LtdGuangzhou
Lonza Guangzhou Research and Development Center LtdGuangzhou
Lonza Liyang Chemical Co LtdLiyang
India
Lonza Ltd India Liaison OfficeMumbai
Japan
Lonza Japan LtdTokyo
Singapore
Lonza Performance Chemicals Pte LtdSingapore
Lonza Singapore Pte LtdSingapore
Lonza Biologics Tuas Pte LtdSingapore
Lonza Annual Report 2006
41 ACTIVITY REPORT LONZA SITES
Poland
Lonza Ltd Representation OfficeWarsaw
Switzerland
Lonza Group Ltd Global headquarters, Basel
Lonza Sales LtdBasel
Lonza LtdBasel
Lonza LtdVisp
Spain
Lonza Ibérica SA (Unipersonal)Barcelona
Lonza Biologics Porriño, S.L.Porriño
United Kingdom
Lonza Biologics plcSlough
Lonza Biologics plcTewkesbury
Research & DevelopmentProduction SiteSales Office
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Visp, Switzerland
Visp is Lonza’s largest and longest estab-
lished R&D and production site, with
more than one hundred production lines.
The entire Visp site is ISO 9001 certified.
Our Chemical Launch Plant and Fine
Chemi cal Complex work under cGMP-
and FDA-inspected conditions and have
successfully passed hundreds of compli-
ance audits.
Lonza’s Visp operations have the lowest
staff turnover in the industry. Experience,
team spirit and flexibility, enhanced by
continuous training programs, have put
the Visp site in a league of its own. Lonza’s
2700 experts, including research chem-
ists, biologists, operators, process engi-
neers and laboratory assistants, are highly
motivated and dedicated to continuous
improvement.
The company initiated its integrated total
waste management program at a very
early stage. Systematic risk analyses, in-
spection of operations by internal and ex-
ternal experts and ongoing refinement of
safety and environmental protection con-
cepts are part of our daily business. We
require and support responsible behavior
from our employees.
Visp’s Research & Development Center
houses 420 employees who are passion-
ately committed to developing new pro-
cesses, improving existing ones and iden-
tifying promising new products. Lonza’s
R&D group in Visp includes 90 laborato-
ries, one small-scale and one pilot plant
with several multi-purpose lines, and is
active in the fields of Organic Fine Chemi-
cals, Exclusive Synthesis and Biophar-
maceuticals. Lonza’s global research and
development capacity, close cooperation
between the plants on the Visp site and
Lonza’s global operations enable us to
satisfy the most demanding customer re-
quirements.
Lonza Ltd, Visp
Area: 90 ha
Employees: 2700
Plants:
Naphtha cracker
Dedicated and multi-purpose plants
Bioreactors for microbially derived
biopharmaceuticals – from 450 L
to 15 000 L
Fully integrated waste management
facilities
Research and Development:
Application laboratories
Automated laboratories
Biotransformations
Chemometrics
Computer-aided process simulation
Chromatographic purifications
Enzymatic reactions
Heterogeneous and homogeneous
catalysis
Membrane technologies
Microreactor technology
On-line and in-process analytics
Organic synthesis
Safe handling of hazardous materials
Solid materials handling
Solid-phase reactions
Unit operation miniplants
Products:
– Active pharmaceutical ingredients
– Biopharmaceuticals
– Chemical intermediates
– Diketene derivatives
– High-performance materials
– Hydrocyanic acid derivatives
– Meta® Metaldehyde
– Niacin/nicotinic acid (vitamin B3)
– Peptides and oligonucleotides
– Plant protection agents
– Pyridine derivatives
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
42
Lonza Annual Report 2006
LONZA SITES ACTIVITY REPORT
43
Lonza Annual Report 2006
A New Image for Training Opportunities
Attracting talented young people is
critical for our future. The new bro-
chure corresponds to our idea of con-
temporary design. It uses fresh colors
and is packed with facts about Lonza
and the vocational opportunities for
trainees. The copy is framed by attrac-
tive visuals. Rather than staged scenes
with models, the pictures show some
of the current crop of more than 150
apprentices in typical workday situa-
tions.
The new website www.berufslehre-
lonza.com is another plentiful source of
information. For example, an overview
of available apprenticeships and the
dates of open days (so-called “taster
days”). The site also offers candidates
the opportunity to apply online for a
place on an apprenticeship scheme
and to enter into contact with tutors.
These presentations give potential
candidates an insight into how an ap-
prenticeship with Lonza offers an excit-
ing future and a broad basic education
that goes beyond the purely technical,
vocational training. The courses also
teach social skills and self-confidence,
which will help apprentices, on com-
pletion of their courses, to focus on the
right career priorities and to take their
personal and professional develop-
Picture< Chemical assistant apprentice (third-year)
puts a sample in a cuvette for photometric measuring.
ment into their own hands. To our way
of thinking, resources committed to
training and continuing education are
investments in the future.
Every year, Lonza’s Visp center offers up to 50 apprenticeships in ten different occupations.
The brochure presenting these training opportunities has had a makeover. Potential appli-
cants can also get information via a new website.
43
Lonza Annual Report 2006
ACTIVITY REPORT LONZA SITES
44
Lonza Annual Report 2006
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Braine-l’Alleud, Belgium
Lonza Braine SA was incorporated as a
subsidiary of the Group in March 2006,
following the acquisition of UCB’s Bio-
products division by Lonza.
The site, which is manufacturing accord-
ing to cGMP standards and has been suc-
cessfully audited by the FDA several times,
is conveniently located 25 km south of
Brussels. Lonza Braine consists of a multi-
purpose manufacturing facility and labo-
ratories dedicated to peptide production.
With more than 25 years of experience in
peptide chemistry, the Braine plant is a
pioneer in servicing the biopharmaceuti-
cal market with evolving peptide-related
technologies and has produced almost
400 peptides for preclinical and clinical
development needs, including the latest
commercial peptide new chemical entities
(NCEs) for which Lonza has clear market
leadership. Some generic peptide drugs
such as somatostatin, desmopressin and
calcitonin are also produced in Braine.
Lonza Braine is offering a full range of ser-
vices that also includes regulatory support
for filing the CMC (chemistry manufactur-
ing control) part of registration files with
the health authorities. It has experience in
supporting a large number of submissions
in USA for INDs (investigational new drug),
NDAs (new drug applications), s-NDAs
(supplemental NDA), ANDAs (abridged
NDAs for generics) as well as equivalent
submissions to the EMEA (European Medi-
cines Agency) in Europe. Lonza Braine has
also registered European certificates for
generic peptides at the European Pharma-
copoeia.
To further position Lonza as a leader in the
offering of peptide contract manufactur-
ing services, the Braine organization also
has a dedicated Peptide Technology Devel-
opment team.
Lonza Braine SA
Braine-l’Alleud
Area : 5.7 ha
Employees: 340
Plants / Processes:
– Liquid-phase peptide synthesis (LPPS)
– Solid-phase peptide synthesis (SPPS)
– Several HPLC (high-performance liquid
chromatograhy) system thin film
evaporators
– Freeze-dryers up to 200 kg ice condenser
– Small-scale SPPS synthesizers with
proprietary technology
– Preparative HPLC systems for R&D
– Laboratories for LPPS scale-up
– QC and analytical development labo-
ratories with dedicated peptide analytical
devices, spectroscopic technologies and
analytical chromatographic methods.
Products and technologies:
– Synthetic peptides with sequences up to
above 40 amino acids.
– Pseudo-peptides: containing unnatural
amino acids or modified peptide bonds
– Peptides derivatization: pegylated , glyco-
sylated and fatty-acids containing pep-
tides, cyclic and multi chains peptides
– SPPS, LPPS and peptide fragments
combination
– HPLC, ion-exchange , molecular sieve
chromatographies
– Membrane filtration
– Near-infrared reaction monitoring
– Barrier-isolation technologies
– Freeze-drying, spray-drying
– Scales from few grams up to
hundreds of kilos
– Enzymatic reactions
44
Lonza Annual Report 2006
LONZA SITES ACTIVITY REPORT
45
Lonza Annual Report 2006
Achieving Results via Effective Integration
In order to ensure a swift and smooth
integration Lonza developed a post
deal integration (PDI) master plan and
set up a PDI steering committee. This
committee’s tasks include guiding the
progress of a PDI management com-
mittee which was composed of some
new Lonza Braine colleagues as well as
colleagues from Lonza Visp and Lonza
Basel.
The integration started with an aptly
named “Day One Braine Event” which
took place on 1 March 2006, the first
day after the acquisition of this new
site was completed. The Braine site
received several representatives from
Lonza worldwide and enjoyed the mo-
ment of cultural exchange in a friendly
and collaborative atmosphere.
The PDI was executed in three phases:
Phase I was devoted to securing the
business, and lasted for three months,
during which time almost 60 projects
were handled, covering all functional
aspects of the organization. All were
completed or reached Phase II of the
PDI plan: the alignment phase. At the
same time, the new business model
was defined in accordance with Lonza’s
expectations.
During this second phase, the PDI con-
centrated on the most critical projects.
At the end of 2006, most of these proj-
ects were successfully concluded, with
the exception of a few outstanding
tasks. Some important achievements
were successfully recorded.
The integration of the former UCB Bioproducts business represented a significant challenge
for the newly created company, Lonza Braine SA. The expeditious results were obtained
through the commitment of the whole staff and numerous Lonza collaborators outside
Braine.
ACTIVITY REPORT LONZA SITES
Picture< Dirk Oehlers, Head of Sales and Business
Development Tides business unit and Alain Scarso, Head of R&D Lonza Braine
46
Lonza Annual Report 2006
Kouřim, Czech Republic
Lonza’s plant in Kouřim is part of the Ex-
clusive Synthesis business sector. Lonza
Biotec sro, located about 40km east of
Prague, is focused on microbial fermenta-
tion and manufacturing services for the
pharmaceutical, biotechnology and nutri-
tion industries.
Lonza Biotec sro, Kouřim, an FDA-regis-
tered facility, again proved its significant
expertise in quality systems in 2006, with
all processes being inspected according
to ISO 9001:2000 standards. In addition,
the ISO certification was newly granted
to the high-potency, 15m³ fermentation
plant. The quality standard FAMI-QS, im-
plemented in 2005, was successfully au-
dited. In addition to regular HACCP system
inspection, the plant was twice inspected
by the representative of the Jewish Ortho-
dox Union.
In 2006, Lonza was granted long-term
manufacturing rights for ALTU-135 drug
substances for Altus Pharmaceuticals Inc.
The scope of this manufacturing agree-
ment includes microbial fermentation,
process optimization and technical and
regulatory support. In conjunction with
the project, additional skilled employees
were hired and investments made in the
technology platforms.
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Biotec sro
Kouřim
Area: 6.7 ha
Employees: 355
Plants / Capacities:
– 15m3, 50m3, 75m3 fermenters
– Fermenter volume 475 m3
Technology / Products:
– Custom manufacturing projects
– Biotransformation
– Classic fermentation
– Secondary metabolites
– Recombinant proteins
– Technical enzymes
– L-carnitine (L-Carnipure®
and Carniking®)
LONZA SITES ACTIVITY REPORT
47
Lonza Annual Report 2006
The Basis for Economic Prosperity
Mutual cooperation with the town
of Kouřim focuses on the areas Lonza
considers most beneficial to the local
community. In 2006, we aimed at sup-
porting local schools, cultural activi-
ties and health services.
Significant support was provided in
the form of project documentation for
the improvement of the traffic situ-
ation in Kouřim. This project, which
will be realized by the town of Kouřim
with grant from the regional author-
ity, should increase the safety of pe-
destrians and automobile transport in
the surrounding area.
Lonza Biotec sro, Kouřim also pays
great attention to minimizing our
impact on the environment. The ac-
tivities of the noise elimination team
formed in 2004 were successfully
completed in 2006. The team iden-
tified the sources of noise and sug-
gested effective technical measures
to eliminate them. Our specialists are
also working on the elimination of
some objectionable odors.
Just as important as technical mea-
sures is to ensure open and regular
communication with our neighbors. Pictures from left to right< Microscopy observation < GC autosampler
In order to cultivate cooperative and
mutually beneficial relationships, Lon-
za Biotec initiated the foundation of
a Neighborhood Development Fund.
Last year, the number of neighbors
who joined the Fund increased to 21.
Lonza’s support is highly appreciated
by Kouřim’s citizens and by the local
town hall.
The connection between the former royal town Kouřim established in the 13th century
and the high tech technology of Lonza is for Czech or foreign visitors usually very impres-
sive. The Kouřim production site has become in the past 14 years the integral part of the
town and the base for economic prosperity.
ACTIVITY REPORT LONZA SITES
48
Lonza Annual Report 2006
Porriño, Spain
LONZA SITES ACTIVITY REPORT
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Biologics Porriño, S.L.
Area: 3.6 ha
Employees: 320
Plants / Processes:
– Processes based on mammalian cell
culture
– Cell bank storage facility
– Ampoule thaw and expansion suites
– Fermentation suite
– Seed bioreactors – 25 L to 8 000 L
– Production bioreactors – 4 x 10 000 L
Lonza operates a site at Porriño, 15 km from Vigo in Spain and 110 km from Porto in Portugal.
The Porriño site specializes in custom man-ufacturing of recombinant proteins – am-poule thaw to frozen bulk drug substances in a medium-scale cGMP manufacturing process. The plant is approved by the US FDA and the AEMyPS (Spanish Medicines Agency) and has a strong quality assur-ance and regulatory record, great experi-ence in cGMP production and SHE analyti-cal support, quality control expertise and fully integrated program management.
49
Lonza Annual Report 2006
Integration Began in a Cordial Atmosphere
Probably, the town of Porriño (situated in Galicia, Spain) is not identified as a reference region on the map of Europe. Nevertheless, it is becoming a highly productive area of Spain, mainly driv-en by the automotive sector, the gran-ite industry and the pharmaceutical sector.
Located in this industrial environment, Lonza Biologics Porriño has recently joined Lonza’s production network. The plant, previously owned by Genentech, is currently dedicated to the produc-tion of Genentech’s Avastin® (bevaci-zumab) bulk drug substance. Within Lonza, the Porriño plant will continue
to produce Avastin® for Genentech for an agreed period of time. Further-more, the facilities are being adapted to turn the plant into a multi-product manufacturing facility, to be approved worldwide. And this can be considered the main challenge for Lonza Biologics Porriño in the near future.
As a starting point for Porriño’s incor-poration into the Lonza Group, all the employees of the plant were invited to a welcome party held on 13 Decem-ber 2006 at the Hotel Balneario (Spa) Mondariz – a charming spot where a warm atmosphere and an enthusiasm about facing the new challenges pre-
Pictures from left to right< Buffers hold tank (initial purification) < Chrome skid (initial purification)
vailed among the workers.
Stefan Borgas, CEO of Lonza Group, officially welcomed the 320 new em-ployees to Lonza Group. The dinner be-gan with an address from Jesús Mota, General Manager of Lonza Biologics Porriño.
The biopharmaceuticals production plant in Porriño is Lonza’s most recent acquisition.
A festive welcome party for the 320 employees in Spain was the starting point for the
integration of the Porriño site into Lonza Group.
ACTIVITY REPORT LONZA SITES
50
Lonza Annual Report 2006
Lonza’s Slough site is part of the Lonza
Biopharmaceuticals business sector. It has
significant expertise in the fields of mam-
malian cell culture and cGMP operations.
A dedicated unit in the manufacturing fa-
cility is used to create master and working
cell banks for subsequent manufacturing
use. For safety, Lonza offers dual-site cell
bank storage at both the Slough and the
Portsmouth site.
Additionally, a full range of analytical ser-
vices are available for both internal and
external use. These services include prod-
uct characterization, process impurity as-
says, stability testing, product-specific as-
say development and validation.
In the past five years, the facility in Slough
had three successful inspections conduct-
ed by the US FDA (Food and Drug Admin-
istration) and the EMEA (European Medi-
cines Agency).
The GS Gene Expression System™, which
is owned and licensed by Lonza, is used
for the production of therapeutic recombi-
nant proteins and monoclonal antibodies.
Over 80 biotechnology and pharmaceuti-
cal companies and over 70 academic labo-
ratories worldwide have successfully used
the GS Gene Expression System™ which
has established itself as the industry stan-
dard. This system is characterized by its
speed and ease of use. In addition, the
higher yielding cell lines provide cost-effi-
cient production of therapeutic proteins.
Slough, United Kingdom
LONZA SITES ACTIVITY REPORT
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Biologics plc
Slough, Berkshire
Area: 2.44 ha
Employees: 431
Plants / Processes:
– Research and development
– Fermentation, purification
and analytical development
and process optimization
– GS Gene Expression System™, developed
by Lonza, for the creation of high-yielding
mammalian cell lines
– Two 2 000 L trains, two 200 L trains, one
500 L train
Products:
– Custom manufacturing of recombinant
therapeutic proteins and monoclonal
antibodies
51
Lonza Annual Report 2006
A Successful Event in Every Sense
The purpose of the Investor Relations
(IR) Event, which took place on the 27th
and 28th of September 2006 in Slough,
was to demonstrate the core element
of Lonza’s overall strategy: Innovation.
The topics presented in this event in-
cluded Lonza’s Biopharma R&D Ser-
vices as well as the R&D activities in
Exclusive Synthesis and Organic Fine &
Performance Chemicals. Moreover, in-
novative solutions for human resourc-
es challenges were discussed, along
with a case study. The speeches were
accompanied by a tour of the labora-
tories and plant at Lonza’s Mammalian
Biopharmaceuticals facility in Slough.
Approximately 30 guests were wel-
comed, representing Lonza’s important
investors, as well as major banks with
their key analysts in attendance. The
Lonza participants included virtually the
entire Management Committee and
representatives of top management.
The dinner took place in Lonza’s ware-
house in Slough, which had been ar-
ranged and decorated especially for this
evening. The attendees expressed their
appreciation of the conference and the
relaxing atmosphere at the evening
event. During this event, mutually ben-
eficial understanding between Lonza
and the guests was enhanced.
Picture< Allison Vernon, Head of Mammalian R&D
Services (on the left), Toralf Haag, CFO (sec-ond from the right) and analysts toured the laboratory facilities.
The participants gained a better un-
derstanding of Lonza’s strategy and ac-
tivities and incorporated these impres-
sions in their subsequent reports.
Lonza organized its Investor Relations Event 2006 at the company’s Biopharmaceuticals
facility in Slough. The attendees appreciated the speeches and the lab and plant tour.
They also enjoyed the dinner in the warmly decorated warehouse.
ACTIVITY REPORT LONZA SITES
52
Lonza Annual Report 2006
Lonza Inc
Allendale NJ
Allendale is the worldwide headquarters
of Lonza’s Performance Chemicals, along
with its Research and Development cen-
ter, Marketing and Sales offices for Or-
ganic Fine & Performance Chemicals, Ex-
clusive Synthesis and Biopharmaceuticals.
Additional corporate functions of Lonza
Inc, including Legal, Human Resources,
Communications and Finance/Treasury
are also located at the Allendale site.
The close proximity of the New Ventures
group and the Regulatory Services to the
R&D and Sales and Marketing teams in
2006 facilitated the development of a
more streamlined and consistent New
Product Development Process that fur-
ther leverages our capabilities across the
Performance Chemicals organization.
Lonza Inc
Mapleton IL
The Mapleton, IL, facility is located in a
valley along the Illinois River. Because this
site is situated next to a small communi-
ty, it has brought substantial interaction
with local citizens. Lonza Mapleton has
established a Community Advisory Panel
(CAP) enabling the site to be proactive in
dealing with a variety of safety, environ-
mental and community concerns. The site
also supports a robust safety program,
which incorporates systematic risk analy-
sis and risk reduction. This affirmative
safety program has resulted in a record
incident rate only one-third of the organic
chemical industry average.
As a result of this commitment from
the Mapleton staff, this facility has been
able to increase total output by over
65%. Over the last three years, there
have been no significant safety, pro-
cess or environmental issues, even with
this dramatic increase in production.
Allendale NJ / Mapleton IL / Williamsport PA, USA
LONZA SITES ACTIVITY REPORT
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Inc
Allendale NJ
Area: 0.5 ha
Employees: 155
Lonza Inc
Mapleton IL
Area: 39.4 ha
Employees: 80
Plants / Products:
– Quaternary ammonium compounds,
tertiary amines / chlorides
Biocides
Wood preservatives
– Amine oxides
Surfactants
– Organic phosphonates
Water treatment
Lonza Inc
Williamsport PA
Area: 12.1 ha
Employees: 160
Plants / Products:
– Hydantoins
Water treatment
Preservatives
– Fatty esters
Food additives
– Acrawax® Ethylene Bis-Stearamide
Plastic lubricants
– Surfactants
Personal care
Household and industrial cleaners
Research and Development:
– Pilot plant
– Plastic and powder metal test equipment
–
–
–
–
–
–
–
–
–
–
53
Lonza Annual Report 2006
Much of this growth is due to the intro-
duction of Carboquat®, a quaternary am-
monium compound used for wood treat-
ment and preservation. The remaining
growth is derived from the production
of other biocidal quats, alkyl chlorides,
amine oxides and organic phosphonates.
In 2006, major emphasis was placed on
continued progress in overall plant safe-
ty through employee commitment and
awareness. Specialized safety awareness
training for all employees resulted in an
increased appreciation of the importance
of safety procedures. Plant process safety
was enhanced by the implementation of
the corporate risk analysis system.
Lonza Inc
Williamsport PA
Lonza’s Williamsport, Pennsylvania facil-
ity is located along the West Branch of the
Susquehanna River. This Williamsport site
is ISO 9001:2000 certified. Our kosher food
manufacturing facility works under GMP
guidelines and is audited semi-annually
by the American Institute of Baking.
In the spring of 2006, Lonza acquired the
larch arabinogalactan business from Lar-
ex, Inc. Williamsport now has the operat-
ing responsibility for the larch arabino-
galactan manufacturing site in Cohasset,
Minnesota.
Williamsport has established a Safety,
Health and Environmental presence with-
in the plant and the surrounding com-
munity. The site works closely with local
fire, emergency management and envi-
ronmental resource departments to pro-
vide for the safety of our plant employees,
neighbors and the environment. The plant
safety committee consists of plant opera-
tors who develop the program strategy
and ensures full involvement by all plant
employees.
ACTIVITY REPORT LONZA SITES
In 2006, the safety committee initiated a
holistic process to achieve 100% safe em-
ployee behavior in and away from work.
The Community Advisory Panel, consist-
ing of a cross-section of plant neighbors,
introduced Lonza personnel to the newly
organized Newberry Community Partner-
ship, formed to enhance the quality of life
of those living in the surrounding neigh-
borhood. Two cooperative projects have
been initiated to improve communication
within the community.
The experience and flexibility of the op-
erating staff have resulted in numerous
process improvement projects within our
four principal product lines in which more
than 350 active products are manufac-
tured.
54
Lonza Annual Report 2006
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Inc
Cohasset, MN
– Area: 0.05 ha
– Employees: 13
– Product:
– Larch arabinogalactan
Lonza Inc, Riverside
Conshohocken PA
Area: 11.5 ha
Employees: 170
Plants / Processes:
– Multipurpose plants
– DEA (US Drug Enforcement Administration)
license for controlled substances
– Manufacturing scale to support from
launch (pilot) to full-scale commercial
production
– Fully integrated and dedicated waste
treatment and liquid-waste incineration
facility on premises
– One of two active liquid-waste incine-
rators in the State of Pennsylvania
– Process development laboratories
– Computer-aided process simulation
– Solid materials handling
– Safe handling of hazardous materials
Products:
– Custom manufacturing of active
pharmaceutical ingredients and advanced
intermediates.
LONZA SITES ACTIVITY REPORT
Lonza Inc
Cohasset, MN
Lonza’s Cohasset, Minnesota, facility is located at the head waters of the Missis-sippi River. The site is approximately three hours north of Minneapolis. The plant has been fully integrated into Lonza’s opera-ting system since June 2006. Adapting to the Lonza Business Culture has been well received by the experienced and flexible operating staff.
The plant operation uses a large-scale pa-tented extraction process to isolate arabi-nogalactan from larch trees. The patented process uses water, steam and pressure, and is completely free of solvents, chemi-cals, or fermentation processes. Arabino-galactan is a naturally occurring water-so-luble polymer found in high concentration in larch trees. Larch trees are a renewable resource in the state of Minnesota.
Cohasset MN / Conshohocken PA, USA
55
Lonza Annual Report 2006
Lonza Inc, Riverside
Conshohocken PA
Our manufacturing site in Conshohocken,
near Philadelphia, is located in the heart
of the North American pharmaceutical
industry, which allows for close collabo-
ration with our customers and industry
influencers. The site represents Lonza’s
US Custom Manufacturing operations
for small molecules. The plant has twelve
multi-purpose production lines dedicated
to supporting customer demands. Special-
izing in technology transfer, this site sup-
ports traditional pilot-to-launch demands
as well as direct transfers from customers.
Lonza’s Riverside plant is compliant with
cGMP, is ISO 9000:2000 certified and has
been successfully audited several times by
the US FDA. This site works in conjunction
with our fine chemicals facilities in Visp
(Switzerland).
As a result of Lonza’s employee safety
training and awareness, the Riverside plant
reached 1,000 days without a lost-time
working day on 2 October, 2006. This out-
standing achievement was an employee
morale booster and reinforced the sense
of pride Lonza employees feel everyday.
ACTIVITY REPORT LONZA SITES
56
Lonza Annual Report 2006
Our Portsmouth site is part of the Lonza
Biopharmaceuticals business sector. It
manufactures according to cGMP guide-
lines and has significant expertise in the
field of mammalian cell culture.
Over the past five years, the facility has
had 18 successful regulatory inspections
conducted by the US FDA (Food and Drug
Administration), the EMEA (European
Medicines Agency), the Canadian Bu-
reau of Biologics, the Mexican Ministry
of Health and the Japanese PDMA (Phar-
maceutical and Medical Devices Agency).
The site is currently licensed to supply the
market with five different biopharmaceu-
tical products from all three of its manu-
facturing suites.
Lonza’s Portsmouth plant is the first full-
scale facility designed to use 20 000-liter
bioreactors and, as such, is the largest-
scale mammalian cell culture plant com-
missioned to date. An additional 20 000-
liter bioreactor came on stream in May
2006, which increased the total suite ca-
pacity to 80 000 liters. During 2006, this
suite received FDA, EMEA and PMDA ap-
proval, making it a commercially licensed
facility for product supply to the US, Eu-
rope and Japan.
Portsmouth is looking forward to contin-
ued expansion in 2007. Design and engi-
neering is under way for the building of a
multi purpose shell as well as the reacti-
vation and expansion of an existing biore-
actor, which will have a capacity of 5 000
liters. This reactor is expected to come on
stream in mid-2008.
Portsmouth NH, USA
LONZA SITES ACTIVITY REPORT
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Biologics IncPortsmouth, NH
Area: 6.1 ha
Employees: 614
Plants / Processes:
– Processes base on mammalian
cell culture
– Four 20 000 L stirred tank bioreactors
– Two 5 000 L airlift bioreactors (with a
third scheduled to be online in 2008)
– Two 1 500 L stirred perfusion trains
Products:
– Custom manufacturing of
recombinant therapeutic proteins and
monoclonal antibodies
57
Lonza Annual Report 2006
Company of the Year
The “Commissioner’s Company of the
Year Award,” which was presented to
Lonza in December 2006, recognizes
businesses for their achievements
in the areas of innovation, growth,
employee development, community
outreach and impact on the overall
business community. This award
was presented by New Hampshire’s
Governor John Lynch at an annual
economic development summit.
“These winners represent the ‘best
and brightest’ in terms of creating a
state of economic opportunity for all
New Hampshire citizens,” said Com-
missioner George Bald from New
Hampshire Department of Resourc-
es and Economic Development, who
gave the award.
Stephan Kutzer, Head of Lonza Bio-
pharmaceuticals commented on
the award with the following words:
“We at Lonza Biologics in Portsmouth
are obviously very excited about the
recognition of our employees’ excel-
lent work and achievements over the
past years by receiving this award.
Even more so as this award supports
Lonza’s good employment reputa-
tion in New Hampshire and will help
us to attract and retain talents in the
very competitive New England bio-
Picture from left to right< John Lynch, Governor of New Hampshire,
John Machulski, Senior Director Capital Projects at Lonza in Portsmouth, and George Bald, President Pease Development Board
tech employment market. As recent-
ly communicated, Lonza will expand
its Portsmouth facility over the next
couple of years and will add a signifi-
cant number of new jobs.”
Lonza Biologics Inc, Portsmouth was presented with the “Commissioner’s Company of the
Year Award” for Lonza’s “role as the acknowledged global leader in the production and sup-
port of pharmaceutical active ingredients both chemically as well as biotechnologically.”
ACTIVITY REPORT LONZA SITES
58
Lonza Annual Report 2006
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
China / Singapore
Lonza is the leading producer of Niaci-
namide (vitamin B3). Our regional pro-
duction plants are located in Guangzhou
and Nansha. In Liyang, we operate a plant
which produces pyromellitic acid and
pyromellitic dianhydride.
Furthermore, Lonza has built a new Re-
search & Development Center in China.
The decision to reinforce R&D in China is
based on the significance of this emerging
market and the enhancement of Lonza’s
global R&D network.
Lonza Guangzhou Ltd
Guangzhou
Lonza Guangzhou Ltd’s site provides a
significant portion of the global market de-
mand. Niacinamide is a nutrient additive
and is essential for the growth of humans
and animals. It is utilized in pharmaceuti-
cals, food, feedstuffs and cosmetic prod-
ucts. Lonza’s niacinamide meets national
and international quality standards such
as USP, BP, Ph. Eur, CHP and JP.
The plant in Guangzhou is ISO 9001:2000
certified and has also obtained GMP, ISO
14001, OHSAS 18001 and HACCP certifi-
cates.
Lonza Guangzhou Nansha Ltd
Nansha Development Zone
Guangzhou
The products manufactured in Guangzhou
are niacinamide (vitamin B3), active phar-
maceutical ingredients (API), chemical
intermediates and other relevant prod-
ucts. A line for the manufacturing of nia-
cinamide started production in June 2005.
Lonza Guangzhou Nansha Ltd is one of the
biggest global niacinamide suppliers. The
product is mainly exported to European
countries, the American continent, Japan,
Australia and is also supplied to the Chi-
nese market.
Lonza Guangzhou Ltd
Guangzhou
Area: 3.5 ha
Employees: 130
Plant:
Ammoxidation technology
Products:
– Niacinamide 5500 t / year
Lonza Guangzhou Nansha Ltd
Nansha Development Zone
Guangzhou
Area: 15 ha
Employees: 130
Plant:
– Ammoxidation technology
Product:
– Niacinamide 6000 t / year, with
– Potential for expansion to 9000 t / year
Lonza Guangzhou Research and
Development Center Ltd
Nansha Development Zone
Guangzhou
Construction Area: 520 m2
Total Office and Lab Area: 1640 m2
Employees: 60
Lonza Liyang Chemical Co Ltd
Liyang, Jiangsu
Area: 1.9 ha
Employees: 120
Plants / Products:
– Pyromellitic acid
– Pyromellitic dianhydride
–
58
Lonza Annual Report 2006
LONZA SITES ACTIVITY REPORT
59
Lonza Annual Report 2006
The company’s niacinamide project passed
ISO9001 and FAMI-QS (Code of Practice for
Feed Additive and Premixture Operations)
audits in 2005, and ISO14001 and OH-
SAS18001 audits in 2006.
Lonza Guangzhou Research and
Development Center Ltd
Nansha Development Zone
Guangzhou
The R&D Center participates in develop-
mental activities for intermediates and
active ingredients. Lonza’s R&D efforts are
focused on the pharmaceutical and fine
chemical industries. A full range of labo-
ratory activities, including small-scale ac-
tivities in our pilot facilities, use advanced
synthetic methods in organic synthesis
and biochemistry. The laboratories are
equipped with state-of-the-art analytical
instruments. This R&D center is an exten-
sion of the existing research centers in
Switzerland, Great Britain and the US.
Lonza Liyang Chemical Co Ltd
Liyang, Jiangsu
Pyromellitic dianhydride (PMDA) and pyro-
mellitic acid (PMA) are used for heat-
resistant polymers, polyamide acid resins,
polyamide film, heat-resistant electrical
insulating paint, heat-resistant coating,
specialty plasticizers for high-temperature
applications, epoxy curing agents, syn-
thetic lubricants, lubricating oil additives,
polyester formulation, alkyd resins, etc.
Lonza Liyang Chemical Co. Ltd is
ISO 9001:2000 certified.
ACTIVITY REPORT LONZA SITES
Research and DevelopmentProduction SiteSales Office
Exclusive SynthesisBiopharmaceuticalsOrganic Fine & Performance Chemicals
Lonza Singapore Pte Ltd
Singapore
Area: 2.5 ha
Employees: 90
Plants / Products:
Purified isophthalic acid
Meta-xylene
Lonza Biologics Tuas Pte Ltd
Singapore
Building area: 4.2 ha
Plants / Products:
Mammalian
Biopharmaceuticals
–
–
–
60
Lonza Annual Report 2006
A Milestone in Lonza’s History
Lonza’s Niacinamide plant in Nansha
was built with state-of-the-art tech-
nology in an amazingly short time. The
guests at the ceremony were deeply
impressed by the modern architecture.
Among the guests was Chen Mingde,
Vice-Mayor of Guangzhou city.
Stefan Borgas, CEO of Lonza Group,
said in his speech: “In the year 1995,
Lonza Group selected Guangzhou city
to be our investment front in China.
(…) In the 10 years of operations, Lon-
za, with its plants in Guangzhou and
now in Nansha, has become the main
global supplier of niacinamide. In the
next few years, we plan to invest 200
million US dollars in this site, build-
ing a multi-purpose API plant com-
plex both for large quantities as well
as for pilot materials. It will create
more business potential for the fu-
ture, servicing the global pharma-
ceutical industry. (…) The completion
of Lonza Guangzhou’s R&D Center is
a necessary prerequisite for this next
big phase here in Nansha.”
The speeches given by Stefan Borgas,
CEO of Lonza Group, John Po, Gen-
eral Manager of Lonza China, Werner
Nievergelt, Swiss Consul General in
Guangzhou and Luo Zhaoci, Gov-
ernor of the Nansha District, were
Picture< John Po, General Manager of Lonza China, deliv-
ered a speech at the ceremony on 29 March 2006
followed by a traditional Chinese lion
dance performance, which signifies
good luck and good fortune. The red
ribbon was cut to complete the cele-
bration on the site. The red color means
happiness in the Chinese culture.
The 29th of March 2006 was an important day for Lonza in China, because three ceremo-
nies took place on that day: the inauguration of Lonza Guangzhou Nansha Ltd, the comple-
tion of Lonza Guangzhou R&D Center Ltd and the 10th anniversary of Lonza Guangzhou Ltd.
LONZA SITES ACTIVITY REPORT
61
Lonza Annual Report 2006
ACTIVITY REPORT LONZA SITES
62
Lonza Annual Report 2006
Global headquarters
Lonza Group LtdMuenchensteinerstrasse 38CH-4002 Basel, SwitzerlandTel +41 61 316 81 11Fax +41 61 316 91 [email protected]
Europe
Belgium
Lonza Braine SAChaussée de Tubize 297B-1420 Braine-l‘AlleudTel +32 2 386 29 09Fax +32 2 386 29 [email protected]
Czech Republic
Lonza Biotec sroOkruzní 134CZ-281 61 KouřimTel +42 0321 738 654Fax +42 0321 738 [email protected]
France
Lonza France Sàrl55, rue Aristide BriandFR-92309 Levallois-Perret CedexTel +33 1 40 89 99 00Fax +33 1 40 89 99 [email protected]
Germany
Lonza GmbHMorianstrasse 32DE-42103 WuppertalTel +49 202 245 38 0Fax +49 202 245 38 [email protected]
Hungary
Lonza Ltd Representation OfficeDunaház III. lépcsöház II. em 2Boráros tér 7HU-1095 Budapest IXTel +36 1 215 94 19Fax +36 1 215 09 [email protected]
Netherlands
Lonza Benelux BVAluminiumstraat 1NL-4823 AL BredaTel +31 76 542 51 00Fax +31 76 542 40 [email protected]
Poland
Lonza Ltd Representation Officeul. Smolenskiego 4 m 15PL-01-698 WarsawTel +48 22 833 87 45Fax +48 22 833 12 [email protected]
Research & Development
Production Site
Sales Office
ADDRESSES ACTIVITY REPORT
63
Lonza Annual Report 2006
Spain
Lonza Ibérica SA (Unipersonal)Vía Augusta, n° 18, 2a Pta, izdaES-08006 BarcelonaTel +34 93 238 54 60Fax +34 93 416 02 [email protected]
Lonza Biologics Porriño, S.L.C/ La Relba s/nES-36410 Porriño (Pontevedra)Tel +34 986 34 40 60Fax +34 986 33 92 [email protected]
Switzerland
Lonza LtdMuenchensteinerstrasse 38CH-4002 BaselTel +41 61 316 81 11Fax +41 61 316 91 [email protected]
Lonza Sales LtdMuenchensteinerstrasse 38CH-4002 BaselTel +41 61 316 81 11Fax +41 61 316 91 [email protected]
Lonza LtdBadenerstrasse 40CH-4002 BaselTel +41 61 316 81 11Fax +41 61 316 91 [email protected]
Lonza LtdCH-3930 VispTel +41 27 948 51 11Fax +41 27 947 51 [email protected]
United Kingdom
Lonza Biologics plc228 Bath RoadGB-Slough, Berkshire SL1 4DXTel +44 1753 777 000Fax +44 1753 777 [email protected]
Lonza Biologics plcSuite 3, Building AThe CourtyardSevern DriveTewkesbury Business ParkGB-Tewkesbury GL20 8GDTel +44 1684 292 728Fax +44 1684 850 [email protected]
North America
USA
Lonza Biologics Inc101 International DrivePortsmouth, NH 03801Tel +1 603 610 4500Fax +1 603 610 [email protected]
Lonza Inc90 Boroline RoadAllendale, NJ 07401Tel +1 201 316 9200Fax +1 201 785 [email protected]
Lonza Inc, Cohasset 1101 NW 3rd StreetPO Box 336Cohasset, MN 55721, USA Tel +1 218 328 5870 Fax +1 218 328 5882
Lonza Inc8316 West Route 24Mapleton, IL 61547-0105Tel +1 309 697 7200Fax +1 309 697 [email protected]
Lonza Inc, Riverside900 River RoadConshohocken, PA 19428Tel +1 610 292 4300Fax +1 610 292 [email protected]
Lonza Inc3500 Trenton AvenueWilliamsport, PA 17701Tel +1 570 321 3900Fax +1 570 321 [email protected]
South America
Brazil
Lonza do Brasil Especialidades Químicas LtdaRua Carmo do Rio Verde 241 - 5 andarConjunto 51 Santo AmaroBR-04729-010 São PauloTel +55 11 5641 6766Fax +55 11 5641 [email protected]
Research & Development
Production Site
Sales Office
ACTIVITY REPORT ADDRESSES
64
Lonza Annual Report 2006
Asia
China
Lonza Guangzhou Ltd39, Jinhui RoadHaizhu DistrictCN-Guangzhou 510288Tel +86 20 8433 8998Fax +86 20 8433 [email protected]
Lonza Guangzhou Nansha LtdThe Middle of Xiaohu IslandNansha Development ZoneCN-Guangzhou 511455Tel +86 20 3497 3888Fax +86 20 3497 [email protected]
Lonza Guangzhou Research and Development Center LtdThe Middle of Xiaohu IslandNansha Development ZoneCN-Guangzhou 511455Tel +86 20 3497 3888Fax +86 20 3497 [email protected]
Lonza Liyang Chemical Co Ltd49, East Ping Ling RoadCN-Liyang, Jiangsu 213300Tel +86 519 720 33 60Fax +86 519 720 33 [email protected]
India
Lonza Ltd India Liaison OfficeDelta, 401-C, 4th FloorTechnology StreetHiranandani GardensIN-Powai, Mumbai, 400 076Tel +91 22 2570 8869 / 3143Fax +91 22 2570 [email protected]
Japan
Lonza Japan LtdKyowa Shinkawa Bldg 8F2-20-8, Shinkawa, Chuo-kuJP-Tokyo 104-0033Tel +81 3 5566 0612Fax +81 3 5566 [email protected]
Lonza Japan LtdToyohei Bldg 1F2-24-2 Shinkawa, Chuo-kuJP-Tokyo 104-0033Tel +81 3 3555 3237Fax +81 3 3555 [email protected]
Singapore
Lonza Performance Chemicals Pte Ltd12, Sakra RoadJurong IslandSG-Singapore 627892Tel +65 686 78120Fax +65 626 [email protected]
Lonza Singapore Pte Ltd12, Sakra RoadJurong IslandSG-Singapore 627892Tel +65 6867 0201Fax +65 6867 [email protected]
Research & Development
Production Site
Sales Office
ADDRESSES ACTIVITY REPORT
65
Lonza Annual Report 2006
Europe
Belgium
Lonza Verviers SPRL Parc Industriel de Petit-RechainBE-4800 VerviersTel +32 8732 1611Fax +32 8735 [email protected]
Denmark
Lonza Copenhagen ApS Risingvej 1DK-2665 VallensbaekstrandTel +45 4356 7400Fax +45 4356 [email protected]
France
Lonza Saint Beauzire SAS Biopole Clermont LimagneFR-63360 Saint BeauzireTel +33 4 7364 4334Fax +33 4 5035 [email protected]
Italy
Lonza Milano S.r.l. Via Galileo GalileiIT-24043 CaravaggioTel +39 03 6335 1470Fax +39 03 6335 [email protected]
Spain
Lonza Barcelona S.L. Calle de llorero, 42 E1ES-08029‚ BarcelonaTel +34 902 531 366Fax +34 902 531 [email protected]
United Kingdom
Lonza Nottingham Ltd Pennyfoot StreetGB-NG1 1GF Tel +44 115 912 4340Fax +44 115 912 [email protected]
Lonza Wokingham Ltd 1 Ashville WayGB-Wokingham, Berkshire RG41 2PLTel +44 1189 795 234Fax +44 1189 795 [email protected]
North America
USA
Lonza Baltimore, Inc 5901 E. Lombard StreetBaltimore, MD 21224 Tel +1 410 563 9200Fax +1 410 563 [email protected]
Lonza Hopkinton, Inc97 South StreetHopkinton, MA 01748 Tel +1 508 497 0700Fax +1 508 497 [email protected]
Lonza Rockland, Inc 191 Thomaston StreetRockland, ME 04841-2994Tel +1 207 594 3400Fax +1 207 594 3491 [email protected]
Lonza Walkersville, Inc 8830 Biggs Ford RoadWalkersville, MD 21793Tel +1 301 898 7025Fax +1 301 845 [email protected]
South America
Brazil
Genolife do Brazil Rua Dom Lucas Obes 348BR-Ipiranga, Sao Paulo / SPTel +55 11 6169 8800Fax +55 11 2274 [email protected]
Asia
India
Lonza Mumbai Private Limited 652, Solitaire Corporate ParkChakala, Andheri (East)IN-Maharashtra, Mumbai, 400 093Tel +91 22 6697 2883Fax +91 22 6697 [email protected]
Research & Development
Production Site
Sales Office
ACTIVITY REPORT ACTIVITY REPORT
Acquired Bio-businesses
ACTIVITY REPORT AGENDA AND CONTACTS
ImprintProduction Corporate Communications, Lonza Group Ltd, Basel, Switzerland | All rights reserved | Editorial completion: February 2007 |Design zahnzimmermannfankhauser creative projects ltd, Zurich, Switzerland | Photography Tim Lüdin, Timage, Sissach, Switzerland | Thomas Andermatten, Brig, Switzerland | Arsène Saheurs, Zurich, Switzerland | SEM pictures Eye of science, o. meckes, n. ottawa, Reutlingen, Germany | Martin Oeggerli & Daniel Mathys, Basel, Switzerland | The microbiological culture for the scanning electron microscope pictures in the Annual Report – with the exception of the picture on page 20 – was provided by Lonza‘s reference stocks in Visp | Lithography & Print Birkhäuser+GBC Ltd, Reinach, Switzerland
Legal domicileBasel, Switzerland
Global headquartersLonza Group LtdMuenchensteinerstrasse 38CH-4002 Basel, SwitzerlandTel +41 61 316 81 11Fax +41 61 316 91 11www.lonza.com
Anticipated Key Reporting Dates
Annual General Meeting for the financial year 200628 March 2007, 10.00 amConvention Center, MCH Swiss Exhibition (Basel) Ltd, Basel
Half-year Report 200726 July 2007
Full-year Report 200723 January 2008
Annual General Meeting for the financial year 200726 March 2008, 10.00 amConvention Center, MCH Swiss Exhibition (Basel) Ltd, Basel
Dividend transfer to banksAs a rule, Lonza Group Ltd pays the dividendto its shareholders on the fourth businessday following the Annual General Meeting.
Listing and Security Information
Stock exchange listingSWX Swiss Exchange
Stock exchange tradingvirt-x
Common stock symbolsBloomberg LONN VXReuters LONZn.VXTelekurs LONN
Security numberValor 001384101ISIN CH0013841017
Forward-looking Statements
Forward-looking statements contained herein are qualified in their entirety as there are certain factors that could cause results to differ materially from those anticipated. Investors are cautioned that all forward-looking statements involve risks and uncertainty. In addition to the factors discussed above, among the factors that could cause actual results to differ materially are the following: the timing and strength of new product offerings; pricing strategies of competitors; the company’s ability to continue to receive adequate products from its vendors on acceptable terms, or at all, and to continue to obtain sufficient financing to meet its liquidity needs; and changes in the political, social and regulatory framework in which the company operates or in economic or technological trends or conditions, including currency fluctuations, inflation and consumer confidence, on a global, regional or national basis.
Contacts
For publications and further information please contact:
Lonza Group LtdMuenchensteinerstrasse 38CH-4002 Basel, [email protected]
Investor RelationsTel +41 61 316 85 66Fax +41 61 316 95 [email protected]
Media / Corporate CommunicationsTel +41 61 316 87 98Fax +41 61 316 97 [email protected]
Share Registerc/o Nimbus LtdP.O. BoxCH-8866 Ziegelbruecke, SwitzerlandTel +41 55 617 37 29Fax +41 55 617 37 [email protected]
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Lonza Annual Report 2006