annex 1 - itg039 operator manual

7/25/2019 Annex 1 - ITG039 Operator Manual

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User Manual | ITG_039 English

User Manual

ITG_039

English

Codice Manuale | Manual Code000379 ITG039.uso.EN.00 TRI


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User Manual | ITG_039

IndexChapterI 2 I000379-ITG039.uso.EN.00-TRI

English

I

Index Chapter

I

Index Chapter................................................................................................................................................... 2

I

Index Revision Notes ...................................................................................................................................... 5

1

Introduction......................................................................................................................................................... 6

2

Warnings ............................................................... ................................................................. ............................. 7

3

Characteristics.................................................................................................................................................... 9

3.1 DEVICE DESCRIPTION ............................................................. ............................................................. 9

3.2 SYSTEM LAYOUT ........................................................... ................................................................. ..... 10

3.3 TERA12 ................................................................................................................................................. 12

3.4 TERA8 ................................................................................................................................................... 13

3.5

REMOTE CONTROL ..................................................................................................................... ........ 14

3.6 KEYPADS ............................................................. ................................................................. ................ 15

3.6.1 Engine keypad ...................................................................................................... ................... 15

3.6.2

Cabin Keypad ............................................................................................... ........................... 16

3.6.3 Stabilizers Keypad ................................................................................................ ................... 17

3.6.4 Spreader Keypad ............................................................................................................. ........ 18

3.7

JOYSTICKS IN CABIN ................................................................ ........................................................... 19

3.7.1

Right Joystick ................................................................ ........................................................... 19

3.7.2 Left Joystick ................................................................................................ ............................. 19

3.8 MOVEMENTS ....................................................... ................................................................. ................ 20

3.8.1

Winch Movements ............................................................................. ...................................... 20

3.8.2

Boom Movements ......................................................... ........................................................... 21


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3.8.3

Crane movements ................................................................................................................... 22

3.8.4 Outriggers/Stabilizers Movements ........................................................................................... 23

3.8.5 Driving position selection .............................................................................. ........................... 23

3.8.6

Derricking in Bypass ................................................................................................ ................ 23

3.8.7

Hook height zeroing ................................................................ ................................................. 23

3.8.8 Grab/Spreader Tare ................................................................ ................................................. 23

3.8.9

Automatic centering ................................................................ ................................................. 23

4

Operative Mode................................................................................................................................................. 25

4.1 OPERATING MODES ................................................................ ............................................................ 25

4.1.1 Operating Mode Selection ...................................................... ................................................. 25

4.2

TERA12 & TERA8.................................................................................................................................. 27

4.3 OPERATING PAGES.......................................................................................................... ................... 28

4.3.1 Tera 12 & Tera 8 Screens ....................................................................................................... 28

4.3.2

LMI main Page................................................................................................... ................... 29

4.3.3 Engine Page ................................................................................................ ............................ 34

4.3.4 Pressures Page ............................................................................................ ........................... 35

4.3.5

Temperature Page ........................................................................................................... ........ 36

4.3.6 Stabilizers Page ............................................................ ........................................................... 37

4.3.7

Spreader Page .............................................................. ........................................................... 39

4.3.8

Alarms Page ................................................................ ............................................................ 41

4.3.9 Camera Page ................................................................ ........................................................... 42

4.3.10 Main Menu Page ........................................................... ........................................................... 43

4.4

SETUP PAGES ..................................................... ................................................................. ................ 44

4.4.1 Software Version Page ................................................................................. ........................... 45

4.4.2 Bypass Page ................................................................ ............................................................ 46

4.4.3

Options Page ................................................................................................................... ........ 47

4.4.4 Event Log Page ...................................................................... ................................................. 49

4.4.5 Parameter .......................................................... .............................................................. ........ 50

4.4.6

Weight Calibration ................................................................................................................... 51

4.4.7

Empty Weight Calibration ....................................................... ................................................. 52

4.4.8 Laden Weight Calibration ............................................ ............................................................ 53

4.4.9 Angle Calibration .......................................................................................... ........................... 53

4.4.10

Angle Calibration ......................................................................................... ........................... 55


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5

Alarms ............................................................................................................................................................... 56

5.1

ALARM CODE LIST ......................................................... .............................................................. ........ 56

5.1.1

Alarm list from LMI Board ....................................................... ................................................. 56

5.1.2 Alarm List from Boom-Slewing Board ........................................................... ........................... 65

5.1.3

Alarms List from Winch-Translation Board .............................................................................. 69

5.1.4 Alarms List from Truck Board .................................................................................................. 74


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1| IntroductionI 5 I000379-ITG039.uso.EN.00-TRI

English

I

Index Revision Notes

Revision Index Revision Date Software compatibility Revision Notes

0 2/10/2015 ITG_039 First Issue

1 19/10/2015 ITG_039 Second Issue


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1| IntroductionI 6 I000379-ITG039.uso.EN.00-TRI

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1

Introduction

The information on this document could be subject to change without notice.

The constructor is not responsible for possible content mistakes or misprints that could be present in this manual.

Any reproduction, translation or copy of parts of this manual is forbidden without prior written authorization by the

constructor.

WARNING:

Modifications not expressly approved by COBO Division 3B6 cause the loss of authorization to operate the

system.

WARNING:

Before starting operations, the user should read and understand this manual and follow the contained

instructions


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2| WarningsI 7 I000379-ITG039.uso.EN.00-TRI

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2

Warnings

1.1 Use of the System

The following directions should enable the person responsible for the system, and the person who actually uses the

instrument, to anticipate and avoid operational hazards.

The person responsible for the instrument must ensure that all users understand these directions and adhere to

them.

Prohibited uses

Using the system without instruction

Using outside the stated limits

Opening of the equipment by using tools (screwdrivers etc.)

Carrying out modification or conversion of the product

Use of accessories from other manufacturers without the express approval of COBO Divisione 3B6

Inadequate safeguards at the surveying site (e.g. when measuring on roads, power lines)

WARNING:

The chance of injury, malfunctions and damage to the equipment if not used as specified. The owner has to

inform the user of the hazards in use, protective and counter measures to take.

1.3 Areas of Responsibility

WARNING:

The person responsible for the instrument must ensure that the equipment is used in accordance with the

instructions. This person is also accountable for the deployment of personnel and for their training and for the safety

of the equipment when in use

The Person in charge of the instrument has the following duties:

To understand the safety instructions on the product and the instructions in the User Manual.

To be familiar with local safety regulations relating to accident prevention.

To inform COBO Divisione 3B6 immediately if the equipment becomes unsafe.


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2| WarningsI 8 I000379-ITG039.uso.EN.00-TRI

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The load limiting device is an electronic control device, designed to help the operator for the safe use of the machine,

warning him by means of visual and audible alarms when approaching a dangerous condition.

However, this device is not aimed at replacing the operators good experience when properly using the crane.

The operator is responsible for the setting of operating mode of the machine and the proper usage.

The operator is responsible for operating the machine safely in accordance with all safety regulations. He should also

be able to use the data in order to operate safely.

The operator must be able to recognize if the data transmitted by the system are correct and coherent with the real

conditions.

He also must be able to utilize the data in order to operate under safety conditions.

The limiter is an electronic device with several components and could be subject to failures or defects.

The operator must recognize these events and must act consequently (to proceed to repair, if possible, or to call the

constructor for assistance).

1.4 Checks the user must perform

To ensure continuous and safe operations of the system the following checks must be performed regularly by the

user.

Before to start to work with the system, following checks should be made:

Cable integrity and connectors tightening

Angle Sensors integrity and tightening

Failure messages showing by display

1.5 Hazards in Use

All users must follow the safety instructions given by the manufacturer and the directions of the person responsible

for the instrument.

WARNING:

The absence of instruction, or the inadequate imparting of instruction, can lead to incorrect or prohibited

use, and can give rise to accidents with far-reaching human, material, financial and environmental

consequences.


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3| CharacteristicsI 9 I000379-ITG039.uso.EN.00-TRI

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3

Characteristics

3.1 DEVICE DESCRIPTION

Definition

Harbour crane global control.

Performance

Load limiter device

Selection of the Operating Mode by display (Light Use Hook / Heavy Use Hook / Grab / Spreader / Spreader

twin)

Machine monitoring by display

Machine movements control:

- Boom movements

- Winch movements

- Grab movements

- Slewing movements

- Translation movements

- Steering movements

Machine Diagnostic

Display machine management

Grab/ Spreader tare

Rope zeroing

Stabilizers control

Engine Data displaying


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3.2 SYSTEM LAYOUT

System Components

In High Cabin:

2 CANBus Joysticks (rif. 1, 2)

1 Display Tera12 (rif. 3)

1 I/O Unit IO-Mode (rif. 4)

4 CANBus keypad (Engine, Cabin, Outriggers, Spreader-if used) (rif. 5, 6, 7, 8)


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In the Winches Room:

1 CANBus Encoder for winch suspension (rif. 9)

1 Amplifier AOL for winch suspension (rif. 10)

On the Truck:

1 MC2M Control Unit (Truck 1) (rif. 13)

1 CANBus keypad (Outriggers) (rif. 15)

In the Switchboard Room:

1 Tera8 Display (rif. 17)

3 MC2M Control Units (LMI Board, Boom Board, Winch Board) (rif. 18, 19, 20)

1 CANBus Radio Control (rif. 21)

Additional Devices:

1 CANBus Encoder for slewing control (rif. 22)

2 CANBus Angle Sensor AMU-CB (rif. 23, 24)

1 Wind sensor (rif. 25)

Optional Devices:

1 Amplifier AOL for winch maneuver(rif. 11)

1 CANBus Encoder for winch maneuver (rif. 12)

1 MC2M Control Unit (Truck 2)(rif. 14)

1 CANBus Angle Sensor AMU-CB (rif. 16)


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3.3 TERA12

Tera12 allows the machine monitoring and configuration, the Diagnostic and Data Logger functions.

From display is also performed the system calibration.


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3.4 TERA8

TERA8 is a touch-screen display connected to the system via can bus.

From this display its possibleaccess to all machine information, system diagnostic and calibration and select the

Operating Mode, Tara and Bypass functions.


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3.5 REMOTE CONTROL

CANBus remote control via radio switchable to the cabin control. Remote control is active when the key on the

winches rooms is correctly activated.

Cable Reel Start (1)

Cable Reel Manual Commands (2)

Grab / Floodlights Start (3)

Stabilizers Up and Down (4)

Reset the fault of the cable reelnecessary to hold on the button for 2 seconds (5) Outriggers In and Out (6)

Slewing pin Centering / Slewing pin Lock and Unlock (7)

Traslation Enabling (8)

Hook / Grab Selection (9)

Engine Ignition (10)

Traslation Speed Selection (11)

Emergency Button (12)

Remote control ON / Siren (13)

Outriggers selector (14)

12

11 13

(14)


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3.6 KEYPADS

3.6.1 Engine keypad

Button Description

Diesel Engine Start button

Not used

Cable reel Up

Cable reel Down

Work enabling (signal from cabin) + active function led (L1)

Operating lights button + active function led (L2)

Hold on the button for a couple of seconds in order to reset the faults of the cable reel

Slow translation button + active function led (L3)

Fast translation button + active function led (L4) (Not used)

Cable reel start button + active function led (L5) (Not used)

Grab start button + active function led (L6)

Engine LEDs L1/.../L6


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3.6.2 Cabin Keypad

Button Description

Windscreen Wiper activation button

Windscreen washer pump button

Open Cabin Window

Close Cabin Window

Slewing centering (button + slewing pin inserted) + active function led (L1):

Slewing block condition by-pass with appropriate slewing speed reduction

Slewing block pin + active function led (L2)

Fan Speed 1 + active function led (L3)

Fan Speed 2 + active function led (L4)

Defroster 1 + active function led (L5)

Defroster 2 + active function led (L6)

Cabin LEDs L1/.../L6


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3.6.3 Stabilizers Keypad

Button Description

Outrigger OUT

Outrigger IN

Outrigger UP

Outrigger DOWN

Blue Outrigger Selection + active function led (L1)

Yellow Outrigger Selection + active function led (L2)

Green Outrigger Selection + active function led (L3)

Red Outrigger Selection + active function led (L4)

All Outriggers Selection (L5) + active function led (L5)

Spare button F1 + active function led (L6)

Stab. LEDs L1/... /L6


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3.6.4 Spreader Keypad

Button Description

Move Spreader COG to Left

Move Spreader COG to Right

Not used

Spreader activation button + active function led (L1)

Disable the Spreader COG Automatic centering

Spreader extension 20 button + active function led (L3)


Spreader extension 35button + active function led (L5)


LED L1 L6


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3.7 JOYSTICKS IN CABIN

CANBus joysticks for crane motion control. The joysticks are enabled when the drive station from cabin is selected.

3.7.1 Right Joystick

X AXLE: Grab Opening/Closing

Y AXLE: Winch UP/DOWN

Button 1: Spare

Button 2: Speaker

Button 3: Hook rotation bypass

Button 4: Horn

Button 5: Hook left rotation

Button 6: Hook right rotation

Handle configuration: Deadman switch

3.7.2 Left Joystick

X AXLE: Turret Slewing

Right /Left Steering (in translation)

Y AXLE: Boom Lifting/Lowering

Button 1 (front) Free slewing activation

Button 2 (front): Automatic slewing centering activation

Button 3 (front): Blue flippers down

Button 4 (front): Yellow flippers down

Button 5 (rear): Green flippers down

Button 6 (rear): Red flippers downHandle configuration: Deadman switch

1 2

3 4

5 6

1 2

3 4

5 6


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3.8 MOVEMENTS

3.8.1 Winch Movements

Winch UP / DOWN

Activated by Remote Control or Cabin right joystick Y axle

Main winch UP Movement inhibition:

- Overload

- FC ROPE UP

- crane not stabilized (ON/OFF input)

- outriggers non extended (ON/OFF input to MC2M board)

- cable reel off

- wind speed above the alarm threshold

- crossed ropes

- load cell malfunction

- angle sensor malfunction

- MC2M Unit malfunction

- alarm from MC2M Winch-Translation Board (PIN_U5)

Main winch DOWN Movement inhibition:

- FC ROPE DOWN


- crossed ropes

- grab supported




- low winch pressure alarm


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Main winch Slow UP Movement condition:

- (main winch) Slow_UP Input before the rope limit switch up

- Reduction speed settable according rpm Boom limit

Main winch Slow DOWN movement condition:

- Reduction speed settable according to engine rpm

The winch brake is opened according to the position of the joystick (its possible set different valuesfor up and

down)

3.8.2 Boom Movements

Boom UP / DOWN

Activated by Remote Control or Cabin left joystick Y axle

Boom UP Movement inhibition:

- Overload. Its possible bypass it by the display Tera12 in cabin (look to the Operative Mode).

- Stop for maximum angle

- FC BOOM UP


- Pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)

Boom DOWN Movement inhibition:

- overload

- FC BOOM DOWN


- outriggers non extended (ON/OFF MC2M-Input))

- cable reel off

- Load cell malfunction

- Angle sensor malfunction


- Stop for minimum angle

- pressure transducer alarm L709_220 (PIN_U21 and PIN_U22)


- FC ROPE UP


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Boom Slow UP Movement condition:

- Reduction speed according with the settable load percentage

- Reduction speed for maximum angle

BoomSlow DOWN Movement condition:

- Reduction speed according with the settable load percentage

- Reduction speed for minimum angle

3.8.3 Crane movements

Right/Left Slewing

Activated by Remote Control or Cabin left joystick X axle

Right/left Slewing inhibition:

- Radius and load within the appropriate configuration


- outriggers non extended (ON/OFF MC2M-Input)




-

MC2M Unit malfunction- pin inserted


Free Slewing

Activated by yellow button left of the left joystick from cabin and dead man

It is disabled when the button is released.

Forward/backward Traslation

Activated by Cabin left joystick Y axle

Traslation condition:

- Radius and load within the appropriate configuration

- pin inserted

- crane centered

- crane not stabilized


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3.8.4 Outriggers/Stabilizers Movements

Outrigger IN/OUT

Activated via Remote Control or Stabilizers Keypad from cabin

Stabilizer UP/DOWN

Activated via Remote Control or Stabilizers Keypad from cabin

3.8.5 Driving position selection

Selection between cabin and radio is made from a selector in Machine Room.

Radio have the priority.

Selection between higher and lower cabin is made from the work consent button in each cabin.

3.8.6 Derricking in Bypass

In case of overload, LMI block the boom lifting maneuver. It is possible to bypass this lock with the button on touch

screen.

3.8.7 Hook height zeroing

With the touch screen is possible to reset the hook height. Press the button in order to acquire the zero point. Push

another time the button to recalculate the hook height from the acquired point.

3.8.8 Grab/Spreader Tare

Push the proper area on touch screen in order to acquire the grab/spreader weight.

3.8.9 Automatic centering

Automatic slewing centering can be activated from the apposite joystick button. The function can be activated only in

a certain range near 0 and 180 points.


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4| Operative ModeI 25 I000379-ITG039.uso.EN.00-TRI

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4

Operative Mode

4.1 OPERATING MODES

The operating modes are set by the manufacturer in the XLS tables.

The operating mode is displayed in the LMI Page of the Tera12 and in the Page1 of the View by the following status:

Light Use Hook

Heavy Use Hook

Grab

Spreader (if used)

Spreader twin (if used)

4.1.1 Operating Mode Selection

The Operative mode is selected automatically according with the devices connected. If the mechanic grab is used,

the operator must selected it by keypad from cabin or by remote control.

The hook type (light/heavy) must be set by display Tera12/Tera8. At start up will be automatically set the Light Hook

mode.

Enable the mechanical grab

From cabin:

Activate the Grab start button of the Engine Keypad (led on)

From Remote control:

Push the appropriate switch (Hook/Grab selection button) on the grab function

Select the Hook type (Heavy/Light Use Hook)

From display Tera12/Tera8:

In the LMIPage press the winch selection button for scrolling the modes.


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4.2 TERA12 & TERA8

The Tera12/Tera8 displays allows the machine monitoring and configuration, the Diagnostic and Data Logger

functions.

From display is also performed the system calibration.

Monitoring

Lifted and max load

Load percentage (SWL)

Machine geometry (rotation, boom length and angle)

Machine configuration (tools, stabilizers, etc.)

Wind speed indication

Actual movement inhibition indication

Alarms and Warnings

Engine status

Machine hydraulic circuits Pressures

Camera

Machine Configuration Functions

Winch type selection

Engine RPM selection

Rope length zeroing

Grab tare zeroing

Limiter exclusion activation (overload boom lifting function)

Machine Calibration

Machine Diagnostic


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4.3 OPERATING PAGES

4.3.1 Tera 12 & Tera 8 Screens

Operating Pages

At start up the display shows LMI page in Operative mode. It displays the main machine information while are

enabled the functions of operating mode, and limiter exclusion. In the following page its possible detect information

of temperatures and pressures of the machine circuits, the engine status, the stabilizers and spreader (if used)

status, the current alarms list.

From LMI page its possible enter the camera images (Camera page) and the diagnostic, the setup, the calibration,

and the Data Logger of the machine (from Main Menu Page).

Engine

Pressure

LMICAMERA

Temperatures Stabilizers

Spreader

Main Menu

Alarms

Power ON


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4.3.2 LMImain Page

DISPLAY CONTROLS

Icon Description

Right arrow: next page

Left arrow: previous page

ON/OFF brightness Icon:

Icon is ONduring the brightness regulation

Brightness increase (+) / Brightness decrease (-)

str_DATE : Date: [dd] [mm] [yy]

str_TIME : Time: [hh] [mm] [ss]

Icon Description

Load percentage bar (SWL): indicator of the lifted load in percentage to the

maximum load allowed under that working condition (max 120%)

Green bar:Lifted load lower than 90% of maximum load allowed

Yellow bar: Lifted load higher than 90% of maximum load allowed.

Red bar: Lifted load higher than 100% of maximum load allowed.

Lights Area

Controls AreaAlarms

Display Controls

Warnings

6

2

3

4

5

Op. Pages

1


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Icon Description Unit

Actual load lifted: indication of the lifted actual load ton

Max load: indication of the maximum load lifting depending on system configuration ton

Engine rev counter : Indication of the diesel engine revolution per minute RPM

Wind speed indication

OK Pre-alarm Alarm

Km/h

Crane centered

Indication of crane centered (Slewing pin and crane no translated)

1 Machine type

2 Boom angle: Boom angle indication refer to the ground degree

3 Boom radius: Indication of the distance measured between the projection of the

winch and the turret center

meter

4 Slewing angle: Indication of the turret slewing angle degree

5 Rope length: Indication of the winch height from ground meter

6 Active Operating Mode and Winch selection:

Light Use Hook selection button

Heavy Use Hook selection button

Grab

Spreader twin

Spreader twin

12.3

12.3


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CONTROL AREA

Control Description

Rope length Zeroing

Activation of the zeroing of the rope length

: function off

: function on

Winch/Grab / Spreader (if used) Tare Zeroing

Zeroing of the grab/spreader tare (active only with Grab/Spreader Operating mode enabled)

: Winch/Grab/ Spreader function off

: Grab function on

: Spreader function on

Boom UP Bypass

Activation of the boom lifting inhibition bypass with overload

: function off

: function on

Drive mode Selection

: Crab Steering

: Concentrical Steering

Rope length Zeroing

Press the button in order to acquire the zero point.

Push another time the button to recalculate the hook height from the acquired point.

Grab / Spreader tare Zeroing

Push the button or in order to acquire the grab or spreader weight.

Push another time the button or to recalculate the weight.

Boom UP Bypass

In case of overload, the LMI block the boom lifting maneuver (Derricking in Bypass).

Push the button in order to bypass this lock. The icon becomes ON: .


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OP. PAGES CONTROLS

Icon Description

Manu Page

Key to enter the Menu page

Camera Page

Key to enter to machine camera images

LIGHTS AREA

Light Description

Slewing block pin lightIndication of slewing inhibition (pin limit switch)

: Pin inserted, inhibition activated

: Pin unlocked

Pin status change: locked/unlocked (light blinking)

Outriggers extended

: Indication of outriggers completely extended

: not completely extended

Crane stabilized

: Indication of crane stabilized. Translation and steering controls are disabled

: not stabilized. Boom lowering, slewing, rope lifting controls are disabled

Winch up limit switch

: Indication of winch limit switch up activated

: not activated

Unlocked Twist

: Indication of spreader twist unlocked

Locked Twist

: Indication of spreader twist locked

Spreader landed

: Indication of spreader landed


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ALARMS

Icon Description

Screen area of Alarm Codes displaying

1 Row: Suspect Parameter Code / Fault Mode Code

99 / 99: Alarm number (099) / Fault Mode number

(05)

SUSPECT PARAMETER: Alarm text

FAULT MODE

: Fault mode text

2 Row: Priority Code / Group Code

9 / 9 : Priority number (0) / Group number (12)PRIORITY:Priority level

GROUP:Alarm board source (MC2M)

The system recognizes the fault and malfunction conditions sending from the main units (LMI and Boom Board).

In case a trouble has been detected, the LMI sets itself in a safe state by stopping the operations displaying the

current alarm. If more than one fault is active, the errors are cyclically displayed in automatic sequence.

After returning from the alarm condition the system always return to the operative mode.

The Alarm Code Parameters (Suspect Parameter, Fault Mode, Priority, Group) are described in the Alarms chapter.

WARNINGS

Icon Description

Screen area of machine warnings displaying

Warning messages from LMI Board (MC2M)

Warning messages from Winch Board

Warning messages for Boom Board (MC2M)

Warning messages for Truck Board (MC2M)


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4.3.3 Engine Page

Icon/Ref Description Min Max



1 RPM GaugeEngine RPM indicator 02600rpm

2 Fuel level GaugeIndicator of the engine fuel level in percentage (full=100%)

Red < 5%

Yellow < 15%

Green 100%

0100%

3 RPM Touch Button to disable the max rpm function

4 Oil pressure GaugeIndicator of the engine oil pressure 010 bar

1

2

3

4

Alarm / Warning


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4.3.4 Pressures Page

Icon/ Ref Description Min / Max



1 Suspension Winch PressurePressure indicator of the suspension winch hydraulic

circuit

0600 bar

2 Boom Pump Pressure: Pressure indicator of the boom pump circuit 0400 bar

3 Winch Pressure: Pressure indicator of the winch pump circuit 0400 bar

4 Slewing Pressure: Pressure indicator of the slewing pump circuit 0400 bar

5 Cylinder Bore Pressure: Bore side pressure indicator of the boom lifting cylinder 0600 bar

6 Translation Pressure:Pressure Indicator of the translation circuit 0600 bar

7 Cylinder Rod Pressure: Rod side pressure indicator of the boom lifting cylinder 0600 bar

8 Pilotage Pressure: Pressure indicator of hydraulic circuit of pilotage 0400 bar

9 Air Pressure: Pressure indicator of Air 016 bar

1

2

5

8

4

6

Alarm / Warning

7

3

9


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4.3.5 Temperature Page




1 Hydraulic OilTemp

Temperature indicator of the hydraulic oil 0120 degree

2 Pumps Coupler Temp.

Temperature indicator of the pump coupler oil 0120 degree

3 Suspension Coupler Temp.

Temperature indicator of the suspension coupler oil 0120 degree

4 Maneuver Coupler Temp.

Temperature indicator of the maneuver coupler oil 0120 degree

1

3

2

4

Alarm / Warning


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4.3.6 Stabilizers Page




1 Left rear stabilizer

Pressure in bar

Stabilizer on ground

2 Left front stabilizer

Pressure in bar


3 Right rear stabilizer

Pressure in bar


4 Right front stabilizer

Pressure in bar


1

2

3

4

Alarm / Warning

6


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Left Stabilizers In/Out

: Stabilizer In

Stabilizer Out

Right Stabilizers In/Out

: Stabilizer In

: Stabilizer Out

6 Round Bubble Level


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4.3.7 Spreader Page

Icon/Ref. Description



1 Spreader Extension

Indication of the spreader extension: Tele 20 / 40 / 45

Yellow Flippers Indication of flipper down

Red Flippers Indication of flipper down

Bleu Flippers Indication of flipper down

Yellow flipper

Indication of flipper down

Blue turret

Yellow turret

Alarm / Warning

1

Lights


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Light Description

Unlocked Twist

: Indication of spreader twist unlocked

Locked Twist

: Indication of spreader twist locked

Spreader landed

: Indication of spreader landed


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4.3.8 Alarms Page

Controls

Icon / Ref / Label Description



To scroll the Data Logger pages (next and previous page)

To move down /up the events selection cursor

Yellow box : Events selection cursor

Alarm List

Ref Description

Single Event

Alarm Code and Fault mode

Alarm priority level and board group

Refer to LMI Page

The screen shows all the Alarm events recorded in chronological progression (1strecord=newer , last record= older).

Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.

Warning

Alarm List


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4.3.9 Camera Page

Icon Description

Key to exit the page

Camera Area Images from the machine camera

Crane Info Machine information summary from LMI page (Refer to LMI Page):

ANGLE: boom angle

RADIUS: Boom radius

MAX LOAD: Maximum load

ACT. LOAD: Actual load

HOOK H.: Hook height

Lights Refer to LMI Page

1 SWL -Load percentage bar(Refer to LMI Page)

2 Refer to LMI Page

Crane Info

Camera Area

Alarm / Warning Lights

1

2


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4.3.10 Main Menu Page

Icon / Ref. Description


1

Menu to enter the diagnostic pages (grey menu=OFF / yellow menu=ON):

Pages under password:

Setting: OPTIONS, EVENT LOGDiagnostic: WINCH, BOOM, SLEWING, TRASLATION (refer to Calibration Manual)Calibration: GRAB LANDED, CALIBRATIONS, GREASING (refer to Calibration Manual)

Pages free password:

SW SOFTWAREBYPASS

Password Area Password keypad (yellow key = selected)

Code digits

To enable the touch its necessary enter the code by the keypad.

Request the password to the dealer.

Password Area1

Alarms/Warning


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4.4 SETUP PAGES

From LMI page press the key to enter the Main Menu (Main Menu page).

Enter the single pages selecting them from the menu.

Version Software page

Bypass page

Options page

Event Log page

Boom diagnostic page(refer to the Manual Calibration) Winch diagnostic page(refer to the Manual Calibration)

Slewing diagnostic page(refer to the Manual Calibration)

Traslation diagnostic page(refer to the Manual Calibration)

Steering diagnostic page (refer to the Manual Calibration)

Greasingpage (refer to the Manual Calibration)

Calibrations main page (refer to the Manual Calibration)

Winch

Boom

SlewingMain Menu

Traslation

Bypass

Weighting Log

CALIBRATIONS

SW Version

LMI

Steering Event Log

Grease

OPTIONS


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4.4.1 Software Version Page

Icon / Ref. Description


1 Software Versions

MC2M LMI board

MC2M Boom-Slewing board

MC2M Winch-Translation board

MC2M Truck board

MC2M Steering board

Load Charts

Display software Display Tera12/Tera8

1

Alarms/Warning


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4.4.2 Bypass Page

Icon / Key Description


Code digits entered

Code keypad (yellow key = selected)

Its possiblebypass some machine blocks entering the bypass codes.

Use the keys to enter the password.

Request the password to the dealer.

If the password is correct the bypass is activated. In the Operative pages the proper alarm code is displayed.

Alarms/Warning


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4.4.3 Options Page

Icon / Ref / Control Description


1 Time&Date Setting

Setting Controls (red button = selected)

Time&Date Values

Enabling Control

Confirming Control

2 Time&Date Setting Keypad

Entered value / Value confirmation key

Numeric keys (green key = selected)

Alarms/Warning

12

3

5


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3 Data logger Reset

Reset control disabled

Reset control enabled

5 Language Setting

Display language Controls

Italian

English

Language set

Language Setting

To select the language of the display press on the proper icon. The icon shows the language set.

Time and Date Setting

Press the to enable the setting. The key will be enabled.

Press the setting control of the value to change (e.g. ).

The control turns on ( )

Set the value by the keypad and confirm with the key. The new value is entered.

Press to store the new setting.

Data Logger Reset

Enable the control by enabling the Data Logger page from the Main Menu page.

Press the to perform the deletion of the data (Alarms) in the Data logger.


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4.4.4 Event Log Page

Controls

Icon / Ref / Label Description


To scroll the Data Logger pages (next and previous page)

To move down /up the events selection cursor

To enter the Data Logger Detail Page of the selected event

Yellow box : Events selection cursor

Events List

Ref Description

Single Event

1 st row: Alarm Code and Fault mode (refer to LMI Page).

2 st rowYYYY MM DD.hh.mm.ss

Event date and time2 st row

TRANSITION

: Not active

The screen shows all the Alarm events recorded in chronological progression (1strecord=newer , last record= older).

Maximum 1000 events recordable. To reset the Data Logger refer to the Options Page.

Warning


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4.4.5 Parameter

Step 1

Step 2

Step 3

Select the line with the parameter that need to be

change

Digit the value and touch OK

To delete the value touch C

To save the value, Digit 1 in the line SAVE

E2PROM.

1

3

2


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4.4.6 Weight Calibration


Touch to exit

1 Calibration Selection

Touch to enter in Weight mode calibration

1


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4.4.7 Empty Weight Calibration

Step 1

Step 2

Step 3

Select the line Tare Empty

Digit the empty load value, then touch ok to

calibrate

To save the calibration, Digit 1 in the line

SAVE E2PROM.

1

3

2


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4.4.8 Laden Weight Calibration

Step 1

Step 2

Step 3

Select the line Tare Laden

Digit the laden load value, then touch ok to

calibrate

To save the calibration, Digit 1 in the line SAVE

E2PROM

4.4.9 Angle Calibration

1

3

2


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Touch to exit

1

Touch to enter in Angle mode calibration

1


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4.4.10 Angle Calibration

Step 1

Step 2

Step 3

Select the line Tare Angle

Digit the Laden load value,then touch ok to

calibrate

To save the calibration, Digit 1 in the line SAVE

E2PROM

1

3

2


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English

5

Alarms

5.1 ALARM CODE LIST

5.1.1 Alarm list from LMI Board

Alarm Code:

Suspect parameter Code Description

Fault mode

(1) CRC PROGRAM Memory error in program area. Contact Service! 1:CRC

(2) CRC LOAD CHART Memory error in load charts area. 1:CRC

(3) CRC PARAMETERS Memory error in parameters area 1:CRC

(4) CRC RUN Memory error in real time memory 1:CRC

(6) OVERLOAD Overload 13:DEFAULT

(7) BYPASS BOOM LIFTING Bypass of the Boom lifting 13:DEFAULT

(8) EMERGENCY BUTTON Emergency Button pushed 13:DEFAULT

(9) EMERGENCY BUTTON RADIOEmergency Button of the remote control pushed

13:DEFAULT

(20) SUSPENSION LOAD CELL DISCONNECTED

Voltage from hook cell is too low 4:TRASD_FAULT

(21) SUSPENSION LOAD CELL SHORT

Voltage from hook load cell is too high 4:TRASD_FAULT

(24) HIGH CABIN BRAKE PEDAL -DISCONNECTED

Voltage from slew brake pedal too low 4:TRASD_FAULT

(25) HIGH CABIN BRAKE PEDALSHORT

Voltage from slew brake pedal too high (4:TRASD_FAULT


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Alarm Code:


Fault mode

(26) TEMP. HYDRAULIC OIL -

DISCONNECTED

Voltage of the hydraulic oil temperature is too low 4:TRASD_FAULT

(27) TEMP. HYDRAULIC OIL SHORT

Voltage of the hydraulic oil temperature is too high 4:TRASD_FAULT

(28) TEMP. PUMPS COUPLER DISCONNECTED

Voltage of the coupler pump temperature is too low 4:TRASD_FAULT

(29) TEMP. PUMPS COUPLER SHORT

Voltage of the coupler pump temperature is too high 4:TRASD_FAULT

(30) ANGLE LOW Actual boom angle is too low 4:TRASD_FAULT

(31) ANGLE HIGH Actual boom angle is too is too high 4:TRASD_FAULT

(32) FAULT AMU CBS Ch. A Angle sensore fault (channel A) 4:TRASD_FAULT

(33) FAULT AMU CBS Ch. B Angle sensore fault (channel B) 4:TRASD_FAULT

(33) INCONGRUENCE ANGLE Too much difference between the 2 channels of the

angle sensor

4:TRASD_FAULT

(34) FAULT AMU CBO Slope sensor fault 4:TRASD_FAULT

(35) FAULT JOYSTICK RIGHTHIGH CABIN

Right joystick is in error state 4:TRASD_FAULT

(36) FAULT JOYSTICK LEFTHIGH CABIN

Left joystick is in error state 4:TRASD_FAULT

(40) TIMEOUT MC2M BOOM-SLEWING

MC2M-Boom CAN communication error 3:CANBUS_TIMEOUT

(41) TIMEOUT MC2M WINCH-TRASLATION MC2M-Winch CAN communication error

3:CANBUS_TIMEOUT

(42)TIMEOUT MC2M TRUCK MC2M-Truck CAN communication error 3:CANBUS_TIMEOUT

(43)TIMEOUT MC2M STEERING MC2M-Steering CAN communication error 3:CANBUS_TIMEOUT

(44) TIMEOUT IO-MODE HIGHCABIN

IO-MODE CAN communication error 3:CANBUS_TIMEOUT

(46) TIMEOUT JOYSTICK RIGHTHIGH CABIN

Right joystick CAN communication error 3:CANBUS_TIMEOUT


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Alarm Code:


Fault mode

(47) TIMEOUT JOYSTICK LEFT

HIGH CABIN

Left joystick CAN communication error 3:CANBUS_TIMEOUT

(50) TIMEOUT REMOTECONTROL

Remote control CAN communication error 3:CANBUS_TIMEOUT

(51) TIMEOUT AMU CBS Ch. A Angle sensorchannel ACAN communication error 3:CANBUS_TIMEOUT

(52) TIMEOUT AMU CBS Ch. B Angle sensorchannel BCAN communication error 3:CANBUS_TIMEOUT

(53) TIMEOUT AMU CBO Slope sensor CAN communication error 3:CANBUS_TIMEOUT

(54) TIMEOUT TERA12 HIGHCABIN

Display high cabin CAN communication error 3:CANBUS_TIMEOUT

(55) TIMEOUT TERA8 ELECTRICROOM

Display electric room CAN communication error 3:CANBUS_TIMEOUT

(56) TIMEOUT KEYPAD 1 HIGHCABIN

Keypad 1 CAN communication error 3:CANBUS_TIMEOUT



(58) TIMEOUT KEYPAD 3 HIGHCABIN Keypad 3 CAN communication error 3:CANBUS_TIMEOUT



(64) TIMEOUT KEYPAD TRUCK Keypad Truck CAN communication error 3:CANBUS_TIMEOUT

(65) TIMEOUT TERA12 LOWCABIN

Display low cabin CAN communication error 3:CANBUS_TIMEOUT

(70) SUSPENSION LOAD CELL -

DISCONNECTED CH B

Voltage from suspension cell is too low 4:TRASD_FAULT

(71) SUSPENSION LOAD CELL -SHORT CH B

Voltage from suspension cell is too high 4:TRASD_FAULT

(72) MANEUVER LOAD CELL -DISCONNECTED CH B

Voltage from maneuver cell is too low 4:TRASD_FAULT

(73) MANEUVER LOAD CELL -SHORT CH B

Voltage from maneuver cell is too high 4:TRASD_FAULT

(74) INCONGRUENCESUSPENSION LOADCELL

Incongruence from suspension cell A & B 4:TRASD_FAULT


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Alarm Code:


Fault mode

(75) INCONGRUENCE

MANEUVER LOADCELL

Incongruence from maneuveur cell A & B 4:TRASD_FAULT

(77)DIESEL LOW OIL PRESSURE Diesel Low Oil Pressure 13:DEFAULT

(78) DIESEL LOW WATER LEVEL Diesel Low water level 13:DEFAULT

(79) DIESEL HIGH WATERTEMPERATURE

Diesel High water temperature 13:DEFAULT

(80) TAPS CLOSED Oil suction taps are closed. Engine cannot start 13:DEFAULT

(81) LOW PRESSURE WINCHPUMP 1

Fault/Malfunction of the winch 1 pump 13:DEFAULT

(82) LOW PRESSURE WINCHPUMP 2

Fault/Malfunction of the winch 2 pump 13:DEFAULT

(83) LOW PRESSURE SLEWING Fault/Malfunction of the slewing pump 13:DEFAULT

(84) LOW PRESSURE BOOMPILOT

Fault/Malfunction of the pilot circuit 13:DEFAULT

(85) FUEL LEVEL LOW Fuel level low 13:DEFAULT

(86) FUEL LEVEL NEAR TO LOW Fuel level near to low 13:DEFAULT

(87) BATTERY DISCONNECTED Battery switch disconnected 13:DEFAULT

(88) MALFUNCTION FUEL AUXPUMP

Malfunction fuel aux pump 13:DEFAULT

(89) MALFUNCTIONSOFTSTARTER

Malfunction sofstarter 13:DEFAULT

(90) MALFUNCTIONALTERNATOR

Malfunction alternator 13:DEFAULT

(91) ELECTRIC ENGINE PANELOPENED

Eletric panel open 13:DEFAULT

(92) DRAIN FILTER CLOGGED Drain filter clogged 13:DEFAULT

(93) RETURNS FILTER CLOGGED Returns filter clogged 13:DEFAULT

(94) HYDRAULIC OIL LEVEL LOW Hydraulic oil level low 13:DEFAULT


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Alarm Code:


Fault mode

(95) DRAIN PRESSURE HIGH Drain pressure high 13:DEFAULT

(96) SUCTION PRESSURE LOW Suction pressure low 13:DEFAULT

(97) PUMP COUPLER PRESSURELOW

Pump coupler pressure low 13:DEFAULT

(98) HYDRAULIC OIL TEMP. HIGH Hydraulic oil temperature high 13:DEFAULT

(99) PUMP COUPLER TEMP.HIGH

Pump coupler temperature high 13:DEFAULT

(100) ENGINE CUTOFF Engine its going into the OFF condition 13:DEFAULT

(102) BREAKER AIR SUCTIONENGINE ROOM

Breaker air suction of the engine room 13:DEFAULT

(103) MALFUNCTION BOOM LINEGREASING

Check grease line boom 13:DEFAULT

(104) MALFUNCTION BEARINGLINE GREASING

Check grease line bearing 13:DEFAULT

(105) MALFUNCTION TRUCK

LINE GREASING

Check grease line truck 13:DEFAULT

(106)BOOM GREASE LEVELLOW

Low level grease boom 13:DEFAULT

(107) BEARING GREASE LEVELLOW

Low level grease bearing 13:DEFAULT

(108) TRUCK GREASE LEVELLOW

Low level grease truck 13:DEFAULT

(109) HYDRAULIC OIL LEVEL

FILTER CLOGGED

Hydraulic oil level filter clogged 13:DEFAULT

(110) BATTERY LEVEL LOW Battery voltage too low 13:DEFAULT

(111) DIESEL OIL PRESSURENEAR TO LOW

Oil pressure close to the mimimum 13:DEFAULT

(112) DIESEL OIL PRESSURELOW

Oil pressure too low 13:DEFAULT

(113) DIESEL WATER LEVELLOW

Water level too low 13:DEFAULT

(114) ECU FAULT Engine fault 13:DEFAULT


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Alarm Code:


Fault mode

(115) DIESEL WATER TEMP

NEAR TO MAX

Water temperature close to the maximum 13:DEFAULT

(116) HIGH TEMP DIESEL WATER Water temperature too high 13:DEFAULT

(117) CHECK FUEL PUMP AUX Error into the fuel aux pump 13:DEFAULT

(118) MALFUNCTION COLUMNLINE GREASING

Check grease line bearing 13:DEFAULT

(119) COLUMN GREASE LEVELLOW

Low level grease column 13:DEFAULT

(120) DIESEL OVERSPEED Diesel Overspeed 13:DEFAULT

(121) NO VOLTAGE FROM LINE No voltage from Line 13:DEFAULT

(122) MAIN ELECT. MOTOR PSUNOT CORRECT

Main electrical motor power supply not correct 13:DEFAULT

(123) POWER LINE 400V NOTCONNECTED

400V Disconnected 13:DEFAULT

(124) JOYSTICK RIGHT KIEPE X

AXLE ERROR

Incongruence signal right joystick x axle 13:DEFAULT

(125) JOYSTICK LEFT KIEPE XAXLE ERROR

Incongruence signal left joystick x axle 13:DEFAULT

(126) JOYSTICK RIGHT KIEPE YAXLE ERROR

Incongruence signal right joystick y axle 13:DEFAULT

(127)JOYSTICK LEFT KIEPE YAXLE ERROR

Incongruence signal left joystick y axle 13:DEFAULT

(140) BYPASS SAFETY OFF Safety Bypass activated 16:BYPASS

(141) BYPASS OVERLOAD LMI Load limiter Bypass activated 16:BYPASS

(142) BYPASS BUZZER Specific control Bypass activated 16:BYPASS

(143) BYPASS WIND Specific control Bypass activated 16:BYPASS

(144) BYPASS CABLEREEL Specific control Bypass activated 16:BYPASS

(145) BYPASS TRASLATION Specific control Bypass activated 16:BYPASS


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Alarm Code:


Fault mode

(146) BYPASS TWIST LOCK-

UNLOCK

Specific control Bypass activated 16:BYPASS

(147) ERECTION-DEJECTION Specific control Bypass activated 16:BYPASS

(148) BYPASS BOOM LIMITS Specific control Bypass activated 16:BYPASS

(149) BYPASS BOOM LIMITS Specific control Bypass activated 16:BYPASS

(149) BYPASS STABIL. UP Specific control Bypass activated 16:BYPASS

(150) BYPASS HEATEXCHANGERS


(151) BYPASS WINCH LIMITS Specific control Bypass activated 16:BYPASS

(152) BYPASS CRANEBOARDING


(153) BYPASS STABILIZERSMOVING


(154) BYPASS TRAVELLINGMOVING


(155) BYPASS ENGINE CUTOFF Specific control Bypass activated 16:BYPASS

(156) BYPASS ENGINE ON Specific control Bypass activated 16:BYPASS

(157) BYPASS WINCHSENCODER


(158) BYPASS CRANESTABILIZED


(159) FBK BEARING LINEGREASING

Redundancy control for specified output 13:DEFAULT

(160) BYPASS MAX RPM Bypass RPM max 16:BYPASS

(169) LMI BYPASS KEY Specific control Bypass activated 16:BYPASS

(170) FBK AIR SUCTION ENGINEROOM


(171) FBK EXCHANGER HYDR.OIL



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Alarm Code:


Fault mode

(172) FBK EXCHANGER PUMP

COUPLER


(173) FBK EXCHANGERSUSPENSION WINCH


(175) FBK SILENCER GRID Redundancy control for specified output 13:DEFAULT

(176) FBK RADIO SIREN Redundancy control for specified output 13:DEFAULT

(177) FBK GENERATOR Redundancy control for specified output 13:DEFAULT

(178) FBK GREASING MAIN Redundancy control for specified output 13:DEFAULT

(179) FBK ELECTRIC ENGINESTART


(180) FBK DIESEL ENGINESTART


(181) FBK STOP DIESEL Redundancy control for specified output 13:DEFAULT

(182) FBK SOFTSTARTER RESET Redundancy control for specified output 13:DEFAULT

(183) FBK BUZZER Redundancy control for specified output 13:DEFAULT

(184) FBK TRUCK CABLEREELWIND


(185) FBK TRUCK CABLEREELUNWIND


(186) FBK TRUCK CABLEREELUNWIND


(187) FBK CLACSON Redundancy control for specified output 13:DEFAULT

(188) FBK FLOODLIGHTS Redundancy control for specified output 13:DEFAULT

(189) FBK SPREADER 20 Redundancy control for specified output 13:DEFAULT

(190) FBK FLIPPER GREEN Redundancy control for specified output 13:DEFAULT

(191) FBK FLIPPER RED Redundancy control for specified output 13:DEFAULT


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Alarm Code:


Fault mode

(192) FBK FLIPPER YELLOW Redundancy control for specified output 13:DEFAULT

(193) FBK FLIPPER BLUE Redundancy control for specified output 13:DEFAULT



(196) FBK SPREADER COGYELLOW


(197) FBK SPREADER COG BLUE Redundancy control for specified output 13:DEFAULT

(198) FBK SPREADER AUTO-CENTRING

Redundancy Spreader Autocentering 13:DEFAULT


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5.1.2 Alarm List from Boom-Slewing Board

Alarm Code:


Fault mode

(1) CRC PROGRAM Memory error in program area. Contact Service! 1:CRC

(2) CRC LOAD CHART Memory error in load charts area. 1:CRC

(3) CRC PARAMETERS Memory error in parameters area 1:CRC

(4) CRC RUN Memory error in real time memory 1:CRC

(20) PRES BOOM PUMP ADC LOW Voltage from pressure transducer of the boom pump

too low

4:TRASD_FAULT

(21) PRES BOOM PUMP ADC HIGH Voltage from pressure transducer of the boom pump

too high

4:TRASD_FAULT

(22) PRES BORE ADC LOW Voltage from pressure transducer of the piston side

boom cylinder too low

4:TRASD_FAULT

(23) PRES BORE ADC HIGH Voltage from pressure transducer of the piston side

boom cylinder too high

4:TRASD_FAULT

(24) PRES ROD ADC LOW Voltage from pressure transducer of the rod side

boom cylinder too low

4:TRASD_FAULT

(25) PRES ROD ADC HIGH Voltage from pressure transducer of the rod side

boom cylinder too high

4:TRASD_FAULT

(26) PRES SLEWING ADC LOW Voltage from slewing pressure transducer too low 4:TRASD_FAULT

(27) PRES SLEWING ADC HIGH Voltage from slewing pressure transducer too high 4:TRASD_FAULT

(28) PRES PILOTAGE ADC LOW Voltage from pilotage pressure transducer too low 4:TRASD_FAULT

(29) PRES PILOTAGE ADC HIGH Voltage from pilotage pressure transducer too high 4:TRASD_FAULT

(30) FAULT JOYSTICK RIGHT HIGHCABIN Right joystick is in error state 4:TRASD_FAULT


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Alarm Code:


Fault mode

(31) FAULT JOYSTICK LEFT HIGH

CABIN


(32)FAULT JOYSTICK RIGHT LOWCABIN


(33) FAULT JOYSTICK LEFT LOWCABIN


(40) TIMEOUT MC2M LMI MC2M-LMI board CAN communication error 3:CANBUS_TIMEOUT

(41) TIMEOUT MC2M WINCH MC2M-Winch board CAN communication error 3:CANBUS_TIMEOUT



(44) TIMEOUT REMOTE CONTROL Remote control CAN communication error 3:CANBUS_TIMEOUT




HIGH CABIN


(49) TIMEOUT SLEWING ENCODER Slewing Encoder CAN communication error 3:CANBUS_TIMEOUT

(50)TIMEOUT JOYSTICK KIEPERIGHT PDO1

Joystick Right CAN communication error 3:CANBUS_TIMEOUT



(52)TIMEOUT JOYSTICK KIEPELEFT PDO1

Joystick Left CAN communication error 3:CANBUS_TIMEOUT



(60) HIGH PRESSURE BORE SIDE Piston side pressure for boom cylinder is too high 4:TRASD_FAULT

(61) HIGH PRESSURE ROD SIDE Rod side pressure for boom cylinder is too high 4:TRASD_FAULT

(62) EV STEERING / STABI -LOCKED ON

Proximity fault/Malfunction 13:DEFAULT

(63) EV STEERING / STABI -LOCKED OFF Proximity fault/Malfunction 13:DEFAULT


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Alarm Code:


Fault mode

(64) EV ERECTION - LOCKED ON Proximity fault/Malfunction 13:DEFAULT

(65) EV ERECTION - LOCKED OFF Proximity fault/Malfunction 13:DEFAULT

(66) EV LOWERING / ERECTION -LOCKED ON


(67) EV LOWERING / ERECTION -LOCKED OFF


(68) EV LIFTING / DEJECTION -LOCKED ON


(69) EV LIFTING / DEJECTION -LOCKED OFF


(70) EV ERECTION / STEERING /STABI - LOCKED ON


(71) EV ERECTION / STEERING /STABI - LOCKED OFF


(73) SMOKE ALARM Smoke Alarm 13:DEFAULT

(74) ISSUES COLUMNLUBRIFICATION Malfunction gresing column 13:DEFAULT

(75) ISUUES BOOMLUBRIFICATION

Malfunction gresing boom 13:DEFAULT

(160) FBK SLEWING CW Redundancy control for specified output 13:DEFAULT

(161) FBK SLEWING CCW Redundancy control for specified output 13:DEFAULT

(162) FBK BOOM PUMP 1 Redundancy control for specified output 13:DEFAULT

(163) FBK BOOM PUMP 2 Redundancy control for specified output 13:DEFAULT

(164) FBK P374_122 Redundancy control for specified output 13:DEFAULT


(166) FBK SLEWING DYNAMICBRAKE




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Alarm Code:


Fault mode


(169) FBK P374_110_1 Redundancy control for specified output 13:DEFAULT


(171) FBK P374_113B Redundancy control for specified output 13:DEFAULT




(175) FBK FREE WHEELING Redundancy control for specified output 13:DEFAULT

(176) FBK SLEWING BRAKE Redundancy control for specified output 13:DEFAULT

(177) FBK SLEWING LOCK Redundancy control for specified output 13:DEFAULT

(178) FBL P392_112 Redundancy control for specified output 13:DEFAULT

(179) FBK BEARING LINEGREASING


(180) FBK BOOM LINE GREASING Redundancy control for specified output 13:DEFAULT

(181) FBK COLUMNLUBRIFICATION

Redundancy control for column lubrification 13:DEFAULT

(182) FBK EV BOOM

LUBRIFICATION

Redundancy control for boom lubrification 13:DEFAULT

(183) FBK M782_210A Redundancy control for M782 219A 13:DEFAULT

(184) FBK YELLOW TURRET Redundancy control for yellow turret 13:DEFAULT

(185) FBK BLUE TURRET Redundancy control for blue turret 13:DEFAULT


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5.1.3 Alarms List from Winch-Translation Board

Alarm Code:


Fault mode

(1) CRC PROGRAM Memory error in program area. Contact Service! 13:DEFAULT

(2) CRC LOAD CHART Memory error in load charts area. 13:DEFAULT

(3) CRC RUN Memory error in real time memory 13:DEFAULT

(4) CRC PARAMETERS Memory error in parameters area 13:DEFAULT

(10) CABLE REEL SELECTOR INMANUAL

The cable reel selection its in manual mode 13:DEFAULT

(11) BREAKER COMPRESSOR Breacker compressor 13:DEFAULT

(20) PRESS. SUSPENSIONWINCH - DISCONNECTED

Voltage from pressure transducer of the suspension

winch too low

13:DEFAULT

(21) PRESS. SUSPENSIONWINCH - SHORT

Voltage from pressure transducer of the suspension

winch too high

13:DEFAULT

(24) PRESS. TRASLATION DISCONNECTED

Voltage from pressure transducer of the traslation too

low

13:DEFAULT

(25) PRESS. TRASLATION -SHORT

Voltage from pressure transducer of the traslation too

high

13:DEFAULT

(26) TEMP. SUSPENSION

COUPLER

DISCONNECTED

Voltage of the suspension coupler temperature is too

low

13:DEFAULT

(27) TEMP. SUSPENSIONCOUPLER - SHORT

Voltage of the suspension coupler temperature is too

high

13:DEFAULT

(28) TEMP. MANEUVERCOUPLER - DISCONNECTED

Temperature Maneuver coupler disconnect 13:DEFAULT

(29) TEMP. MANEUVERCOUPLER - SHORT

Temperature Maneuver coupler short 13:DEFAULT


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Alarm Code:


Fault mode

(30) GRAB AMMETER -

DISCONNECTED

Grab ammeter disconnect 13:DEFAULT

(31) GRAB AMMETER - SHORT Grab ammeter short 13:DEFAULT





(38) FAULT JOYSTICK RIGHTLOW CABIN


(39) FAULT JOYSTICK LEFTLOW CABIN










(46) TIMEOUT JOYSTICK LEFTHIGH CABIN


(49) TIMEOUT SUSPENSIONWINCH ENCODER

Encoder Winch Suspension CAN communication error 3:CANBUS_TIMEOUT

(50) TIMEOUT MANEUVERWINCH ENCODER

Encoder Winch maneuver CAN communication error 3:CANBUS_TIMEOUT








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Alarm Code:


Fault mode

(59)TIMEOUT JOYSTICK KIEPE

LEFT PDO2


(60) SUSPENSION COUPLERTEMP. HIGH

High temperature from the coupler of the winch

suspension

13:DEFAULT

(62) BREAKER HOOKBLOCK Breaker hookblock fault 13:DEFAULT

(63) BREAKER GRAB Breaker grab 13:DEFAULT

(64) BREAKER CABLEREEL Breaker cablereel fault 13:DEFAULT

(65) BREAKER AIRCONDITIONER

Breaker air conditioner fault 13:DEFAULT

(66) BREAKER EXCHANGERHYDR. OIL

Breaker exchange hydraulic oil fault 13:DEFAULT

(67) BREAKER EXCANGERPUMP COUPLER

Breaker exchanger pump coupler fault 13:DEFAULT

(68) BREAKER AUX 110V Breaker aux 110V fault 13:DEFAULT

(69) BREAKER AUX 220V Breaker aux 220V fault 13:DEFAULT

(70) BREAKER SPREADER Breaker of the spreader fault 13:DEFAULT

(71) BREAKER EXCHANGERWINCH COUPLER

Breaker exchanger winch coupler fault 13:DEFAULT

(72) BREAKER BATTERYCHARGER

Breaker battery charger fault 13:DEFAULT

(73) MALF. COOLING

SUSPENSION COUPLER

Malfunction cooling suspension coupler 13:DEFAULT

(75) SUSPENSION WINCHPRESSURE LOW

Suspension winch pressure too low 13:DEFAULT

(77) SUSPENSION BRAKEPRESSURE LOW

Suspension brake pressure too low 13:DEFAULT

(80) EV TRASLATION - LOCKEDON


(81) EV TRASLATION - LOCKEDOFF



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English

Alarm Code:


Fault mode

(82) SUSPENSION COUPLER

FILTER CLOGGED

Fulter suspension coupler clogged 13:DEFAULT

(84) CABLEREEL INVERTERFAULT

Cable reel inverter fault 13:DEFAULT

(85) CABLEREELAUTO/MANUAL

Cable reel its in manual mode 13:DEFAULT

(86) TRASLATION SOSP ON Error input normally close 13:DEFAULT

(87)TRASLATION SOSP OFF Error input normally open 13:DEFAULT

(88)TRASLATION MAN ON Error input normally close 13:DEFAULT

(89)TRASLATION MAN OFF Error input normally open 13:DEFAULT

(160) FBK WINCH MOTOR 1 Redundancy control for specified output 13:DEFAULT






(166) FBK WINCH LIFT PUMP 1 Redundancy control for specified output 13:DEFAULT

(167) FBK WINCH LWR PUMP 1 Redundancy control for specified output 13:DEFAULT

(168) FBK WINCH LIFT PUMP 2 Redundancy control for specified output 13:DEFAULT

(169) FBK WINCH LWR PUMP 2 Redundancy control for specified output 13:DEFAULT

(170) FBK EV TRALSATION Redundancy control for specified output 13:DEFAULT

(171) FBK SUSPENSION BRAKE Redundancy control for specified output 13:DEFAULT

(172) FBK OIL FLUSHSUSPENSION Redundancy control for specified output 13:DEFAULT


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English

Alarm Code:


Fault mode

(173) FBK ACCUMULATOR

SUSPENSION


(178) FBK START SPREADER Redundancy control for specified output 13:DEFAULT

(179) FBK HOOKBLOCK CW Redundancy control for specified output 13:DEFAULT

(180) FBK HOOKBLOCK CCW Redundancy control for specified output 13:DEFAULT

(186) FBK GRAB / TWIST OPEN Redundancy control for specified output 13:DEFAULT

(187) FBK GRAB / TWIST CLOSE Redundancy control for specified output 13:DEFAULT

(188) FBK HOOK FREEROTATION


(189) FBK CABLEREEL TRUCKUNROLL

Redundancy control for truck unroll 13:DEFAULT

(190) FBK CABLEREEL TRUCKROLL

Redundancy control for truck roll 13:DEFAULT


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English

5.1.4 Alarms List from Truck Board

Alarm Code:


Fault mode

(1) CRC PROGRAM Memory error in program area. Contact Service! 13:DEFAULT

(2) CRC LOAD CHART Memory error in load charts area. 13:DEFAULT

(3) CRC RUN Memory error in real time memory 13:DEFAULT

(4) CRC PARAMETERS Memory error in parameters area 13:DEFAULT

(20) PRESS. YELLOW STABI -DISCONNECTED

Voltage from pressure transducer of the yellow

stabilizer too low

4:TRASD_FAULT

(21) PRESS. YELLOW STABI -SHORT

Voltage from pressure transducer of the yellow

stabilizer too high

4:TRASD_FAULT

(22) PRESS. BLUE STABI -DISCONNECTED

Voltage from pressure transducer of the blue stabilizer

too low

4:TRASD_FAULT

(23) PRESS. BLUE STABI -SHORT

Voltage from pressure transducer of the blue stabilizer

too high

4:TRASD_FAULT

(24) PRESS. GREEN STABI -DISCONNECTED

Voltage from pressure transducer of the green stabilizer

too low

4:TRASD_FAULT

(25) PRESS. GREEN STABI -SHORT

Voltage from pressure transducer of the green stabilizer

too high

4:TRASD_FAULT

(26) PRESS. RED STABI -DISCONNECTED

Voltage from pressure transducer of the red stabilizer

too low

4:TRASD_FAULT

(27) PRESS. RED STABI - SHORT Voltage from pressure transducer of the red stabilizer

too high

4:TRASD_FAULT

(28) FUEL LEVEL -

DISCONNECTED

Analogic value from fuel level sensor too low 4:TRASD_FAULT


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English

Alarm Code:


Fault mode

(29) FUEL LEVEL - SHORT Analogic value from fuel level sensor too high 4:TRASD_FAULT














HIGH CABIN


(47) TIMEOUT JOYSTICK RIGHTLOW CABIN


(48) TIMEOUT JOYSTICK LEFTLOW CABIN








(53) TIMEOUT JOYSTICK KIEPELEFT PDO2


(60) YELLOW STABI PRESSUREHIGH

Pressure of the yellow stabilizer too high 13:DEFAULT

(61) BLUE STABI PRESSUREHIGH

Pressure of the blue stabilizer too high 13:DEFAULT


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English

Alarm Code:


Fault mode

(62) GREEN STABI PRESSURE

HIGH

Pressure of the green stabilizer too high 13:DEFAULT

(63) RED STABI PRESSUREHIGH

Pressure of the Red stabilizer too high 13:DEFAULT

(64) LOW AIR PRESSURE Low air pressure 13:DEFAULT

(81) EV TRASLATION - LOCKEDOFF


(160) FBK TRASLATIONDYNAMIC BRAKE


(161) FBK EV STEERING A5LEFT IN


(162) FBK EV STEERING A5LEFT OUT


(163) FBK EV STEERING A5RIGHT IN


(164) FBK EV STEERING A5RIGHT OUT


(165) FBK EV STEERING A6LEFT IN


(166) FBK EV STEERING A6LEFT OUT


(167) FBK EV STEERING A6RIGHT IN


(168) FBK EV STEERING A6RIGHT OUT


(169) FBK STABI YELLOW Redundancy control for specified output 13:DEFAULT

(170) FBK STABI BLUE Redundancy control for specified output 13:DEFAULT

(171) FBK STABI RED Redundancy control for specified output 13:DEFAULT

(172) FBK STABI GREEN Redundancy control for specified output 13:DEFAULT

(173) FBK OUTRIGGERS OUT Redundancy control for specified output 13:DEFAULT

(174) FBK OUTRIGGERS IN Redundancy control for specified output 13:DEFAULT


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English

Alarm Code:


Fault mode

(175) FBK STABI DOWN Redundancy control for specified output 13:DEFAULT

(176) FBK STABI UP Redundancy control for specified output 13:DEFAULT

(177) FBK EV FASTTRASLATION


(178) FBK TRUCK SIREN Redundancy control for specified output 13:DEFAULT

(179) FBK PARKING BRAKE Redundancy control for specified output 13:DEFAULT

(180) FBK FUEL AUX PUMP Redundancy control for specified output 13:DEFAULT

(181) FBK TRUCK LINEGREASING



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User Manual | ITG_039 English

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document are only supplied as a

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changed without notice and must

not be intended as binding forC.O. B. O. S.p.A.

All rights reserved. Any

reproduction, adaptation or

translation of this material, with

the exception of those cases

allowed within the prescriptions of

copyright laws, are strictly

forbidden, unless expressly

authorised in writing by C.O. B. O.

S.p.A.

The only guarantees of

C.O.B.O.S. S.p.A. products orservices are those outlined in the

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annex 1 - itg039 operator manual

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