angstrom sciences-cylindrical magnetrons

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For more info . . . www.angstromsciences.com Angstrom Sciences- Cylindrical Magnetrons

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Advanced profiled Magnetic Design for optimal utilization and uniformity Gas Integration Options

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Page 1: Angstrom Sciences-Cylindrical Magnetrons

For more info . . .www.angstromsciences.com

Angstrom Sciences-Cylindrical Magnetrons

Page 2: Angstrom Sciences-Cylindrical Magnetrons

Business for over 20 yearsBusiness for over 20 yearsNumerous US Patents including

Profiled MagnetsTurbulent water flow

Complete Cylindrical CathodesTCO, Reactive, and Metal ApplicationsTCO, Reactive, and Metal Applications

For more info . . .www.angstromsciences.com

Page 3: Angstrom Sciences-Cylindrical Magnetrons

37 Employees37 Employees

10 CNC 10 CNC MachinistsMachinists

8 Engineering 8 Engineering StaffStaff

Angstrom Angstrom SciencesSciences

InIn--House House R&D R&D

LaboratoryLaboratory

OnOn--Site Site ManufacturingManufacturing

LaboratoryLaboratory

Page 4: Angstrom Sciences-Cylindrical Magnetrons

85% or greater target utilizationLonger run times

N V FlNarrow Vapor FluxClean and efficient sputtering

Average 20% Power SavingsAverage 20% Power SavingsOperates at lower power level

Page 5: Angstrom Sciences-Cylindrical Magnetrons

Advanced profiled Magnetic Design for optimal utilization and uniformityGas Integration Options

Argon and Reactive gas inputsArgon and Reactive gas inputsDC, Pulsed DC and MF PowerVertical and Horizontal mounting optionsAnode assembly is available

Can accommodate existing system layoutRecommendation for Optimal Uniformity

Magnet bar length: 6” overhang on each side of substrate2”-4” source to substrate

For more info . . .www.angstromsciences.com

2 4 source to substrate

Page 6: Angstrom Sciences-Cylindrical Magnetrons

Magnetics:

Profiled magnets naturally conform to the curvature of

cylindrical target

For more info . . .www.angstromsciences.com

Page 7: Angstrom Sciences-Cylindrical Magnetrons

Rotating Cylindrical Magnetron Solutions:

Page 8: Angstrom Sciences-Cylindrical Magnetrons

Rotating Cylindrical Magnetron Solutions:

Page 9: Angstrom Sciences-Cylindrical Magnetrons

R t ti C li d i l M t S l tiRotating Cylindrical Magnetron Solutions:

Page 10: Angstrom Sciences-Cylindrical Magnetrons

Rotating Cylindrical Magnetron Solutions:

Page 11: Angstrom Sciences-Cylindrical Magnetrons

Cathode Drive Overview:Cathode Drive Overview:

Page 12: Angstrom Sciences-Cylindrical Magnetrons

Cathode Drive Overview:Cathode Drive Overview:

Page 13: Angstrom Sciences-Cylindrical Magnetrons

Target Assembly Overview:Target Assembly Overview:

Page 14: Angstrom Sciences-Cylindrical Magnetrons

Target Assembly Overview:Target Assembly Overview:

Page 15: Angstrom Sciences-Cylindrical Magnetrons

Calculating Target Lifetime (Example)Calculating Target Lifetime (Example)Assumptions:

Non Reactive ProcessFilm Density = Target Densityy g y1 Cathode Putting down film layer

Page 16: Angstrom Sciences-Cylindrical Magnetrons

Calculating Target Lifetime (Example)Calculating Target Lifetime (Example)

Assumptions: Non Reactive ProcessFilm Density = Target DensityFilm Density = Target Density

Page 17: Angstrom Sciences-Cylindrical Magnetrons

Calculating Target Lifetime (Example)Calculating Target Lifetime (Example)

Page 18: Angstrom Sciences-Cylindrical Magnetrons

Calculating Target Lifetime (Example)Calculating Target Lifetime (Example)

Page 19: Angstrom Sciences-Cylindrical Magnetrons

Calculating Sputter Deposition RateCalculating Sputter Deposition Rate

Page 20: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays

2D Magnetic Field Modeling

Page 21: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays3D Magnetic Field Modeling

Page 22: Angstrom Sciences-Cylindrical Magnetrons

Magnet Assemblies have “interchangeable” turnaround designs that b f t d t ifi t f t tmay be manufactured to your specific type of target.

Page 23: Angstrom Sciences-Cylindrical Magnetrons

Substrate

Chamber/Zone Shielding

ASI’s patented profiled magnets reduce the gdistance between the racetracks in comparison to more conventional approaches

Cylindrical Ma

More material is directed to the substrate dramatically reducing build up

approaches

More material is directed to the substrate, dramatically reducing build-up on shields and resulting in a cleaner and more stable process that requires les power to achieve a specific deposition rate!

Page 24: Angstrom Sciences-Cylindrical Magnetrons

Static Deposition Profile for a Single Cylindrical Magnetron (10.5 deg racetrack separation for ASI vs. 14.7 deg for a “typical” cylindrical magnetron)

Page 25: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays

1

Normalized Deposition Profile For a Dual Rotatable Magnetron

0.8

0.9

1

ASI cylindrical racetrack 

separation of 10.5 

"Typical" conventional cylindrical 

0.6

0.7

Typical 14.7

ASI 10.5

pdegrees results in~ 14% of  material deposited on 

shields

yracetrack 

separation of 14.7 degrees results in~21% of material deposit on shields

0.4

0.5

0.1

0.2

0.3

STANDARD COAT ZONE SHIELDING WIDTH

0-300 -200 -100 0 100 200 300

Page 26: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays

3.5m Magnet Arrays for architectural Glass Coaters

Page 27: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays

Page 28: Angstrom Sciences-Cylindrical Magnetrons

Angstrom Sciences Cylindrical Magnetron ArraysAngstrom Sciences Cylindrical Magnetron Arrays

Page 29: Angstrom Sciences-Cylindrical Magnetrons
Page 30: Angstrom Sciences-Cylindrical Magnetrons
Page 31: Angstrom Sciences-Cylindrical Magnetrons

NdFeB, Profiled magnetsd l D iModular Design

Greater target utilization (85% guaranteed!)Improved uniformityStainless steel encapsulation

Solid ConstructionSolid Construction304 Stainless Steel6061 Aluminum

DesignCompact Drive Assemblyp yQuick Target changes

2 Year WarrantyNo-cost maintenance training

Page 32: Angstrom Sciences-Cylindrical Magnetrons

“Great all around service and product” Great all around service and product Aura-Gemini Observatory

“Excellent Customer Service and contact with your Technical Staff” Staff

Eliovac

“The quality of work was exceptional, excellent custom built cathode of high quality. Greatly appreciate the time frame you g q y y pp ywere able to deliver”

Power Films, Inc.

“The product has met all our expectations. We were very The product has met all our expectations. We were very impressed with the fast completion of the project. Thank you for the extra effort and satisfactory results”

Nexx Systems