analysis the mechanical behaviour of jute fiber composite an integrated approach

3
IJSRD - International Journal for Scientific Research & Development| Vol. 3, Issue 10, 2015 | ISSN (online): 2321-0613 All rights reserved by www.ijsrd.com 221 Analysis the Mechanical Behaviour of Jute Fiber Composite an Integrated Approach A.K.Nachimuthu Assistant Professor Department of Mechanical Engineering SVS College of Engineering, Coimbatore, Tamilnadu AbstractIn this project work, the jute fiber and glass fiber composite laminate specimens are prepared as per ASTM standards. The composite laminate with the jute and glass fiber are fabricated by simple hand layup technique. The composite laminate undergoes various mechanical testing as tensile test, impact test, water absorption test and the mechanical properties are analyzed. In general the jute fiber composites are great strength, low cost and low density and it’s have enough potential for reinforcing agent. Key words: Composite, Glass Fiber, Jute Fiber, Mechanical Testing, Reinforcing Agent I. INTRODUCTION Two or more materials are used make composite materials for their unique properties. This definition is general for metals alloys, plastic co-polymers, minerals, and wood. Human beings did not invent the composite; it is found in nature. An example is wood, which is a composite of cellulose fibers in a matrix of natural glue called lignin. The shell of invertebrates, such as snails and oysters, is an example of a composite. Such shells are stronger and tougher than fabricated advanced composites. Scientists have found that the fibers taken from a spider’s web are stronger than synthetic fibers. The reinforcements can be made from polymers, ceramics, and metals. The fibers can be continuous, long, or short. Composites made with a polymer matrix have become more common and are widely used in various industries. This section focuses on composite materials in which the matrix materials are polymer-based resins. They can be thermoset or thermoplastic resins. The reinforcing fiber or fabric provides strength and stiffness to the composite, whereas the matrix gives rigidity and environmental resistance. Reinforcing fibers are found in different forms, from long continuous fibers to woven fabric to short chopped fibers and matrix. Each configuration results in different properties. The properties strongly depend on the way the fibers are laid in the composites. All of the above combinations or only one form can be used in a composite. II. MATERIALS AND METHODS This chapter describes the details of processing of the composites The raw materials used in this work as follows Jute fiber Glass fiber Resin Glass fiber is commonly used as an insulating material. It is also used as a reinforcing agent for many polymer products; to form a very strong and light fiber (FRP) composite material called glass-reinforced plastic (GRP), popularly known as "fiberglass". Glass fiber has roughly comparable properties to other fibers such as polymers and carbon fiber. Although not as strong or as rigid as carbon fiber, it is much cheaper and significantly less brittle. Glass fiber is formed when thin strands of silica- based or other formulation glass are extruded into many fibers with small diameters suitable for textile processing Jute fibre has some unique physical properties like high tenacity, bulkiness, sound & heat insulation property, low thermal conductivity, antistatic property etc. Due to these qualities, jute fiber is more suited for the manufacture of technical textiles in certain specific areas. Moreover, the image of jute as a hard and unattractive fiber does not affect its usage in technical textiles. In this project, work epoxy used is polyflex GR.200-14. The choice of a resin system for use in any component depends on a number of its characteristics, with the following probably being the most important for most composite structures 1) Adhesive properties 2) Mechanical properties 3) micro-cracking resistance 4) Fatigue resistance 5) Degradation from water ingress. 6) Racking resistance A. Specimen for Testing: Each composite board was cut into test samples. The cutting processes were using handsaw and other equipment’s. All specimens test were conditioned based on the standard procedures of ASTM. The test specimens were done in the room condition of 23 ± 2 0C in temperature and with relative humidity 50±5% for not less than 40 hours prior to the property assessment test. S. No Test ASTM standard Specimen size(mm) 1 Tensile test D3039 250X25X3 2 Moisture absorption D5229 100X100 3 Izod impact testing D4812 64X12.7X3.2 Table 1: ASTM Standards for specimen preparation III. RESULT AND DISCUSSION Tensometer apparatus is used find the tensile strength of the composite specimen. Tensometer is the device used to find the young’s modulus of a material and other tensile properties of materials.

Upload: ijsrd-journal

Post on 15-Feb-2017

121 views

Category:

Education


0 download

TRANSCRIPT

IJSRD - International Journal for Scientific Research & Development| Vol. 3, Issue 10, 2015 | ISSN (online): 2321-0613

All rights reserved by www.ijsrd.com 221

Analysis the Mechanical Behaviour of Jute Fiber Composite an

Integrated Approach A.K.Nachimuthu

Assistant Professor

Department of Mechanical Engineering

SVS College of Engineering, Coimbatore, TamilnaduAbstract— In this project work, the jute fiber and glass fiber

composite laminate specimens are prepared as per ASTM

standards. The composite laminate with the jute and glass

fiber are fabricated by simple hand layup technique. The

composite laminate undergoes various mechanical testing as

tensile test, impact test, water absorption test and the

mechanical properties are analyzed. In general the jute fiber

composites are great strength, low cost and low density and

it’s have enough potential for reinforcing agent.

Key words: Composite, Glass Fiber, Jute Fiber, Mechanical

Testing, Reinforcing Agent

I. INTRODUCTION

Two or more materials are used make composite materials

for their unique properties. This definition is general for

metals alloys, plastic co-polymers, minerals, and wood.

Human beings did not invent the composite; it is found in

nature. An example is wood, which is a composite of

cellulose fibers in a matrix of natural glue called lignin. The

shell of invertebrates, such as snails and oysters, is an

example of a composite. Such shells are stronger and

tougher than fabricated advanced composites. Scientists

have found that the fibers taken from a spider’s web are

stronger than synthetic fibers. The reinforcements can be

made from polymers, ceramics, and metals. The fibers can

be continuous, long, or short. Composites made with a

polymer matrix have become more common and are widely

used in various industries. This section focuses on

composite materials in which the matrix materials are

polymer-based resins. They can be thermoset or

thermoplastic resins. The reinforcing fiber or fabric provides

strength and stiffness to the composite, whereas the matrix

gives rigidity and environmental resistance. Reinforcing

fibers are found in different forms, from long continuous

fibers to woven fabric to short chopped fibers and matrix.

Each configuration results in different properties. The

properties strongly depend on the way the fibers are laid in

the composites. All of the above combinations or only one

form can be used in a composite.

II. MATERIALS AND METHODS

This chapter describes the details of processing of the

composites The raw materials used in this work as follows

Jute fiber

Glass fiber

Resin

Glass fiber is commonly used as an insulating

material. It is also used as a reinforcing agent for many

polymer products; to form a very strong and light fiber

(FRP) composite material called glass-reinforced plastic

(GRP), popularly known as "fiberglass". Glass fiber has

roughly comparable properties to other fibers such as

polymers and carbon fiber. Although not as strong or as

rigid as carbon fiber, it is much cheaper and significantly

less brittle. Glass fiber is formed when thin strands of silica-

based or other formulation glass are extruded into many

fibers with small diameters suitable for textile processing

Jute fibre has some unique physical properties like high

tenacity, bulkiness, sound & heat insulation property, low

thermal conductivity, antistatic property etc. Due to these

qualities, jute fiber is more suited for the manufacture of

technical textiles in certain specific areas. Moreover, the

image of jute as a hard and unattractive fiber does not affect

its usage in technical textiles. In this project, work epoxy

used is polyflex GR.200-14. The choice of a resin system

for use in any component depends on a number of its

characteristics, with the following probably being the most

important for most composite structures

1) Adhesive properties

2) Mechanical properties

3) micro-cracking resistance

4) Fatigue resistance

5) Degradation from water ingress.

6) Racking resistance

A. Specimen for Testing:

Each composite board was cut into test samples. The cutting

processes were using handsaw and other equipment’s. All

specimens test were conditioned based on the standard

procedures of ASTM. The test specimens were done in the

room condition of 23 ± 2 0C in temperature and with

relative humidity 50±5% for not less than 40 hours prior to

the property assessment test.

S.

No Test

ASTM

standard

Specimen

size(mm)

1 Tensile test D3039 250X25X3

2 Moisture

absorption D5229 100X100

3 Izod impact

testing D4812 64X12.7X3.2

Table 1: ASTM Standards for specimen preparation

III. RESULT AND DISCUSSION

Tensometer apparatus is used find the tensile strength of the

composite specimen. Tensometer is the device used to find

the young’s modulus of a material and other tensile

properties of materials.

Analysis the Mechanical Behaviour of Jute Fiber Composite an Integrated Approach

(IJSRD/Vol. 3/Issue 10/2015/052)

All rights reserved by www.ijsrd.com 222

Fig. 1: Tensile Tests

Chopped Jute Fiber and Multi Axial Glass Fiber

Specimen Max

load(KN)

Max Stress

(N/mm2)

Max

strain

1 150 2.4 1.012

2 100 1.6 1.02

3 200 3.2 1.008

Bi axial jute fiber and woven roving glass fiber

1 150 2.4 1.008

2 50 0.8 1.02

3 100 1.6 1.016

Bi axial jute fiber and woven roving glass fiber

1 300 4.8 1.008

2 350 5.6 1.016

3 550 8.8 1.012

Table 1: tensile properties of jute fiber composite

A. Impact Property:

Chopped jute fiber and multi axial glass fiber

Specimen

Energy

consumed

for free

fall(kg/m)

Energy

consumed

for break

the

specimen

(kg/m)

Energy

consumed

in kg/m

Impact

strength

in

N/mm2

1 1.2 1.5 0.3 72.26

2 1.2 1.5 0.3 72.26

3 1.2 1.5 0.3 72.26

Bi axial jute fiber and woven roving glass fiber

1 1.2 1.6 0.4 96.40

2 1.2 1.7 0.5 120.54

3 1.2 1.6 0.4 96.40

Bi axial jute fiber and multi axial glass fiber

1 1.2 1.9 0.7 168.79

2 1.2 1.9 0.7 168.79

3 1.2 1.8 0.6 96.40

Table 2: Impact Test Readings

B. Water Absorption

S.No Time

(hours)

Chopped jute fiber and multi

axial glass fiber

Bi axial jute fiber and woven

roving glass fiber

Bi axial jute fiber and woven

roving glass fiber

1 2 3 1 2 3 1 2 3

1 0 74.31 68.78 70.52 57.21 60.58 62.27 56.96 51.90 52.13

2 3 76.73 69.93 71.49 57.63 60.75 62.74 57.08 52.02 52.55

3 6 76.80 69.98 71.69 57.75 60.82 62.97 57.35 52.18 52.74

4 9 77.02 70.00 71.91 57.83 60.95 62.99 57.47 52.23 52.89

5 12 77.23 71.03 72.00 57.95 61.05 63.00 57.58 52.32 52.92

6 15 77.46 71.10 72.29 58.00 61.24 63.14 57.66 52.43 52.99

7 18 77.63 71.13 72.38 58.13 61.35 63.23 57.78 52.52 53.05

8 21 77.90 71.18 72.49 58.23 61.44 63.27 57.88 52.76 53.10

9 24 78.02 71.22 72.52 58.29 61.54 63.39 57.91 52.81 53.28

10 27 78.18 71.33 72.60 58.30 61.65 63.46 57.99 52.97 53.33

11 30 78.25 71.46 72.65 58.43 61.73 63.60 58.00 53.02 53.47

12 33 78.34 71.59 72.73 58.66 61.89 63.74 58.12 53.16 53.53

13 36 78.56 71.64 72.91 58.82 61.91 63.93 58.34 53.35 53.79

Table 3: water absorption test readings

Material

Amount of water

absorbed

(g)

Percentage of water

absorbed

(%)

Chopped jute fiber and multi axial glass fiber

Specimen 1 4.25 5.71

Specimen 2 2.86 4.15

Specimen 3 2.89 3.38

Bi axial jute fiber and woven roving glass fiber

Specimen 1 1.61 2.81

Specimen 2 1.33 2.19

Specimen 3 1.66 2.66

Bi axial jute fiber and woven roving glass fiber

Specimen 1 1.38 2.42

Specimen 2 1.45 2.79

Specimen 3 1.66 3.18

Table 4: water absorption test readings

IV. CONCLUSION

This work shows that successful fabrication of jute fiber

reinforced epoxy composites with different fiber lengths is

possible by simple hand up technique and the mechanical

properties are analyzed. The tensile and impact properties

are higher than other fiber-reinforced composites and water

absorption capacity is less compared to sisal and banana

fiber. It is important to remark that results show that

automotive components made of natural composites are to

be lighter than glass composites to present better

environmental performance.

REFERENCES

[1] g.velmurugan, d.vadivel, r.arravind, s.p.vengatesan,

a.mathiazhagan tensile test analysis of natural fiber

reinforced composite. International Journal of

Mechanical and Industrial Engineering(2012).

Analysis the Mechanical Behaviour of Jute Fiber Composite an Integrated Approach

(IJSRD/Vol. 3/Issue 10/2015/052)

All rights reserved by www.ijsrd.com 223

[2] esinha and s k routInfluence of fibre-surface treatment

on structural, thermal and mechanical properties of jute

fibre and its composite. Indian Academy of Sciences.

(2007).

[3] a s singha* and vijaykumarThakur. Mechanical

properties of natural fibre reinforced polymer

composites. Indian Academy of Sciences.(2008).

[4] Vincent Placet.Characterization of the thermo-

mechanical behaviour of Hemp fibresintended for the

manufacturing of high performance

composites.Department of Applied Mechanics-

FEMTO-ST Institute.

[5] SaravanaBavan. D and Mohan Kumar.G C. Finite

Element Analysis of a Natural Fiber (Maize) Composite

beam.

[6] Sagar R Dharmadhikari, Sachin G Mahakalkar, Jayant

P Giri, Nilesh D KhutafaleDesign and Analysis of

Composite Drive Shaft using ANSYS and Genetic

Algorithm” A Critical Review.International Journal of

Modern Engineering Research (2013).

[7] Cristiano Alves, Arlindo Silva, Luis Reis, Paulo Ferrão

and Manuel Freitas.Sustainable Design of Automotive

Componentsthrough Jute Fiber Composites:An

Integrated Approach.New Trends and Developments in

Automotive Industry.

[8] S.banerzee .b.v.shankar mechanical properties of hybrid

composites using finite element method based

micromechanics.

[9] K. Hemanth and S. Chethan.Analysis and

Characterization of Hybrid Composites.International

Conference on Challenges and Opportunities in

Mechanical Engineering, Industrial Engineering and

Management Studies(2012).

[10] S. IrfanSadaq, Dr. N. Seetharamaiah, J. DhanrajPamar,

AfrozMehar. Characterization and Mechanical

Behavior of Composite Material Using

FEA.International Journal of Engineering Research

(2013).