analysis the mechanical behaviour of jute fiber composite an integrated approach
TRANSCRIPT
IJSRD - International Journal for Scientific Research & Development| Vol. 3, Issue 10, 2015 | ISSN (online): 2321-0613
All rights reserved by www.ijsrd.com 221
Analysis the Mechanical Behaviour of Jute Fiber Composite an
Integrated Approach A.K.Nachimuthu
Assistant Professor
Department of Mechanical Engineering
SVS College of Engineering, Coimbatore, TamilnaduAbstract— In this project work, the jute fiber and glass fiber
composite laminate specimens are prepared as per ASTM
standards. The composite laminate with the jute and glass
fiber are fabricated by simple hand layup technique. The
composite laminate undergoes various mechanical testing as
tensile test, impact test, water absorption test and the
mechanical properties are analyzed. In general the jute fiber
composites are great strength, low cost and low density and
it’s have enough potential for reinforcing agent.
Key words: Composite, Glass Fiber, Jute Fiber, Mechanical
Testing, Reinforcing Agent
I. INTRODUCTION
Two or more materials are used make composite materials
for their unique properties. This definition is general for
metals alloys, plastic co-polymers, minerals, and wood.
Human beings did not invent the composite; it is found in
nature. An example is wood, which is a composite of
cellulose fibers in a matrix of natural glue called lignin. The
shell of invertebrates, such as snails and oysters, is an
example of a composite. Such shells are stronger and
tougher than fabricated advanced composites. Scientists
have found that the fibers taken from a spider’s web are
stronger than synthetic fibers. The reinforcements can be
made from polymers, ceramics, and metals. The fibers can
be continuous, long, or short. Composites made with a
polymer matrix have become more common and are widely
used in various industries. This section focuses on
composite materials in which the matrix materials are
polymer-based resins. They can be thermoset or
thermoplastic resins. The reinforcing fiber or fabric provides
strength and stiffness to the composite, whereas the matrix
gives rigidity and environmental resistance. Reinforcing
fibers are found in different forms, from long continuous
fibers to woven fabric to short chopped fibers and matrix.
Each configuration results in different properties. The
properties strongly depend on the way the fibers are laid in
the composites. All of the above combinations or only one
form can be used in a composite.
II. MATERIALS AND METHODS
This chapter describes the details of processing of the
composites The raw materials used in this work as follows
Jute fiber
Glass fiber
Resin
Glass fiber is commonly used as an insulating
material. It is also used as a reinforcing agent for many
polymer products; to form a very strong and light fiber
(FRP) composite material called glass-reinforced plastic
(GRP), popularly known as "fiberglass". Glass fiber has
roughly comparable properties to other fibers such as
polymers and carbon fiber. Although not as strong or as
rigid as carbon fiber, it is much cheaper and significantly
less brittle. Glass fiber is formed when thin strands of silica-
based or other formulation glass are extruded into many
fibers with small diameters suitable for textile processing
Jute fibre has some unique physical properties like high
tenacity, bulkiness, sound & heat insulation property, low
thermal conductivity, antistatic property etc. Due to these
qualities, jute fiber is more suited for the manufacture of
technical textiles in certain specific areas. Moreover, the
image of jute as a hard and unattractive fiber does not affect
its usage in technical textiles. In this project, work epoxy
used is polyflex GR.200-14. The choice of a resin system
for use in any component depends on a number of its
characteristics, with the following probably being the most
important for most composite structures
1) Adhesive properties
2) Mechanical properties
3) micro-cracking resistance
4) Fatigue resistance
5) Degradation from water ingress.
6) Racking resistance
A. Specimen for Testing:
Each composite board was cut into test samples. The cutting
processes were using handsaw and other equipment’s. All
specimens test were conditioned based on the standard
procedures of ASTM. The test specimens were done in the
room condition of 23 ± 2 0C in temperature and with
relative humidity 50±5% for not less than 40 hours prior to
the property assessment test.
S.
No Test
ASTM
standard
Specimen
size(mm)
1 Tensile test D3039 250X25X3
2 Moisture
absorption D5229 100X100
3 Izod impact
testing D4812 64X12.7X3.2
Table 1: ASTM Standards for specimen preparation
III. RESULT AND DISCUSSION
Tensometer apparatus is used find the tensile strength of the
composite specimen. Tensometer is the device used to find
the young’s modulus of a material and other tensile
properties of materials.
Analysis the Mechanical Behaviour of Jute Fiber Composite an Integrated Approach
(IJSRD/Vol. 3/Issue 10/2015/052)
All rights reserved by www.ijsrd.com 222
Fig. 1: Tensile Tests
Chopped Jute Fiber and Multi Axial Glass Fiber
Specimen Max
load(KN)
Max Stress
(N/mm2)
Max
strain
1 150 2.4 1.012
2 100 1.6 1.02
3 200 3.2 1.008
Bi axial jute fiber and woven roving glass fiber
1 150 2.4 1.008
2 50 0.8 1.02
3 100 1.6 1.016
Bi axial jute fiber and woven roving glass fiber
1 300 4.8 1.008
2 350 5.6 1.016
3 550 8.8 1.012
Table 1: tensile properties of jute fiber composite
A. Impact Property:
Chopped jute fiber and multi axial glass fiber
Specimen
Energy
consumed
for free
fall(kg/m)
Energy
consumed
for break
the
specimen
(kg/m)
Energy
consumed
in kg/m
Impact
strength
in
N/mm2
1 1.2 1.5 0.3 72.26
2 1.2 1.5 0.3 72.26
3 1.2 1.5 0.3 72.26
Bi axial jute fiber and woven roving glass fiber
1 1.2 1.6 0.4 96.40
2 1.2 1.7 0.5 120.54
3 1.2 1.6 0.4 96.40
Bi axial jute fiber and multi axial glass fiber
1 1.2 1.9 0.7 168.79
2 1.2 1.9 0.7 168.79
3 1.2 1.8 0.6 96.40
Table 2: Impact Test Readings
B. Water Absorption
S.No Time
(hours)
Chopped jute fiber and multi
axial glass fiber
Bi axial jute fiber and woven
roving glass fiber
Bi axial jute fiber and woven
roving glass fiber
1 2 3 1 2 3 1 2 3
1 0 74.31 68.78 70.52 57.21 60.58 62.27 56.96 51.90 52.13
2 3 76.73 69.93 71.49 57.63 60.75 62.74 57.08 52.02 52.55
3 6 76.80 69.98 71.69 57.75 60.82 62.97 57.35 52.18 52.74
4 9 77.02 70.00 71.91 57.83 60.95 62.99 57.47 52.23 52.89
5 12 77.23 71.03 72.00 57.95 61.05 63.00 57.58 52.32 52.92
6 15 77.46 71.10 72.29 58.00 61.24 63.14 57.66 52.43 52.99
7 18 77.63 71.13 72.38 58.13 61.35 63.23 57.78 52.52 53.05
8 21 77.90 71.18 72.49 58.23 61.44 63.27 57.88 52.76 53.10
9 24 78.02 71.22 72.52 58.29 61.54 63.39 57.91 52.81 53.28
10 27 78.18 71.33 72.60 58.30 61.65 63.46 57.99 52.97 53.33
11 30 78.25 71.46 72.65 58.43 61.73 63.60 58.00 53.02 53.47
12 33 78.34 71.59 72.73 58.66 61.89 63.74 58.12 53.16 53.53
13 36 78.56 71.64 72.91 58.82 61.91 63.93 58.34 53.35 53.79
Table 3: water absorption test readings
Material
Amount of water
absorbed
(g)
Percentage of water
absorbed
(%)
Chopped jute fiber and multi axial glass fiber
Specimen 1 4.25 5.71
Specimen 2 2.86 4.15
Specimen 3 2.89 3.38
Bi axial jute fiber and woven roving glass fiber
Specimen 1 1.61 2.81
Specimen 2 1.33 2.19
Specimen 3 1.66 2.66
Bi axial jute fiber and woven roving glass fiber
Specimen 1 1.38 2.42
Specimen 2 1.45 2.79
Specimen 3 1.66 3.18
Table 4: water absorption test readings
IV. CONCLUSION
This work shows that successful fabrication of jute fiber
reinforced epoxy composites with different fiber lengths is
possible by simple hand up technique and the mechanical
properties are analyzed. The tensile and impact properties
are higher than other fiber-reinforced composites and water
absorption capacity is less compared to sisal and banana
fiber. It is important to remark that results show that
automotive components made of natural composites are to
be lighter than glass composites to present better
environmental performance.
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