analysis of phosphate in fertilizer concentrates and blends

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  • 8/4/2019 Analysis of Phosphate in Fertilizer Concentrates and Blends

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    Association of Fertilizer andPhosphate Chemists 1

    Analysis of Phosphate inFertilizer Concentrates andBlends Utilizing aSimultaneous ICP-OES

    Sanford Siegel Art EspinosaCF Industries, Inc. IMC Phosphate

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    Association of Fertilizer andPhosphate Chemists 2

    Current AnalyticalMethodology

    Molybdovanadate complex basedColorimetric determinations

    Single sample analysis or Automated

    Advantages Widely accepted

    Robust

    Acceptable accuracy, precision, anddynamic analytical range

    Disadvantages

    Dedicated instrumentation to P

    Maintenance intensive and sensitive

    Multiple modules subject to failure

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    Association of Fertilizer andPhosphate Chemists 3

    Why ICP-OES?

    ICP-OES has assumed a multitasking

    role in the Q.C./ Q.A. lab Major element determination

    Minor element determination

    Trace element determination

    Process Studies

    Environmental/ Geological Studies

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    Association of Fertilizer andPhosphate Chemists 4

    Most Labs have at least one instrument

    Cost has dropped over the past ten years

    ICP-OES 1993 $120,000 2003 $80,000

    AutoAnalyzer 2003 $40,000+

    Operating costs are comparable:

    Argon vs. Reagents and expendables

    Why ICP-OES ? (continued)

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    Association of Fertilizer andPhosphate Chemists 5

    The Challenge

    Unlike phosphate rock, phosphatefertilizer concentrates analyzed by ICPhave variability in analysis.

    The Cause Easily ionized elements (EIEs) create

    ionization interference in the plasma. The

    observed effect is signal suppression. Major source of interference is Ca

    Minor sources of interference are Mg, Na, K

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    Association of Fertilizer andPhosphate Chemists 6

    The Solution

    Use all commonly accepted tools forprecision analysis:

    Matrix matching

    Internal standard

    Robust Plasma Conditions (Brenner,Mermet)

    Plus Lithium Nitrate as ionization buffer

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    Association of Fertilizer andPhosphate Chemists 7

    Matrix Matching

    Creates a similar environment fordetermination

    Background noise levels

    Viscosity effects

    Droplet size

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    Association of Fertilizer andPhosphate Chemists 8

    Internal Standard

    Helps compensate for

    variability due to:

    Background noise levels Viscosity effects

    Droplet size

    Scandium, Yttrium, or Beryllium?

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    Association of Fertilizer andPhosphate Chemists 9

    Lithium Nitrateas ionization buffer

    Levels out variability due to EIEs toallow precise determinations.

    Lithium, Cesium, or Potassium?

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    Association of Fertilizer andPhosphate Chemists 10

    Participants in theMethod Validation

    Cargill Nutrition Products

    IMC Phosphate

    CF Industries

    J.R. Simplot PCS Aurora

    Ottawa Lab (Carling) CFIA

    State of Fl. Dept. of Agriculture

    PerkinElmer Leeman Labs

    Spectro Analytical

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    Association of Fertilizer andPhosphate Chemists 11

    Of the 10 Labs receiving samples

    8 labs responded with results

    2 labs failed to return analysis 1 lab was statistically out of control

    based on submitted colorimetricdeterminations

    Participants in theMethod Validation

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    Association of Fertilizer andPhosphate Chemists 12

    Samples Submitted forAnalysis to Participants

    Diammonium Phosphate 18-46-0

    Diammonium Phosphate 18-46-0

    Monoammonium Phosphate 10-50-0

    Fertilizer Blend A 8-16-24

    Fertilizer Blend B 10-20-20

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    Association of Fertilizer andPhosphate Chemists 13

    All Participating Lab Results

    Sample Collaborative

    Average

    S.D. ICAP

    Average

    S.D.

    DAP A 45.81 0.23 45.84 0.14

    DAP B 46.28 0.10 46.31 0.43

    MAP 49.89 0.34 50.00 0.29

    10-20-20 19.12 0.13 19.16 0.16

    8-16-24 16.02 0.09 16.07 0.27

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    Association of Fertilizer andPhosphate Chemists 14

    Fertilizer LabsResults

    (4 respondents)

    Sample Collaborative

    Average

    S.D. TechniconAverage

    S.D. ICAP

    Average

    S.D.

    DAP A 45.81 0.23 45.81 0.39 45.83 0.12

    DAP B 46.28 0.10 46.36 0.04 46.30 0.01

    MAP 49.89 0.34 49.71 0.07 49.85 0.19

    10-20-20 19.12 0.13 19.07 0.04 19.09 0.25

    8-16-24 16.02 0.09 15.93 0.06 16.10 0.30

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    Association of Fertilizer andPhosphate Chemists 15

    Instrumentation Labs

    Results(3 respondents)

    Sample Collaborative

    Average

    S.D. ICAP

    Average

    S.D.

    DAP A 45.81 0.23 46.19 0.50

    DAP B 46.28 0.10 46.37 0.86

    MAP 49.89 0.34 50.70 0.60

    10-20-20 19.12 0.13 19.14 0.09

    8-16-24 16.02 0.09 16.06 0.27

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    Association of Fertilizer andPhosphate Chemists 16

    Comparison of Central Tendency of LabResults on Fertilizer Concentrates withCollaborative Results

    45.00

    46.00

    47.00

    48.00

    49.00

    50.00

    51.00

    45.00

    46.00

    47.00

    48.00

    49.00

    50.00

    51.00

    Collaborative Results

    Lab

    Results

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    Association of Fertilizer andPhosphate Chemists 17

    Comparison of Central Tendency of LabResults on Blended Fertilizers withCollaborative Results

    15.50

    16.00

    16.50

    17.00

    17.50

    18.00

    18.50

    19.00

    19.50

    15.50

    16.00

    16.50

    17.00

    17.50

    18.00

    18.50

    19.00

    19.50

    collaborative results

    lab

    results

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    Association of Fertilizer andPhosphate Chemists 18

    Conclusions fromValidation Study

    Lithium buffered ICP-OES is comparableto colorimetric analysis for

    Central Tendency of results Precision of results

    Major source of dispersion is lack ofexperience

    Fertilizer lab versus Instrumentation lab

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    Association of Fertilizer andPhosphate Chemists 19

    Recommendation to participants,AFPC and AOAC

    Review findings with participants

    Survey participants for user suggestions onimproving the method

    Submit findings to AFPC and AOAC

    Recommend that the method be accepted forfertilizer concentrates and dry blends of N-P-Kfertilizers