analog devices adis16136

DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners.

2014 by SYSTEM PLUS CONSULTING, all rights reserved. 1

Electronic Costing & Technology Experts

www.systemplus.fr21 rue la Nou Bras de Fer44200 Nantes France Phone : +33 (0) 240 180 916 email : [email protected]

September 2014 Version 1 Written by Romain Fraux & David Le Gac

Analog Devices ADIS16136 Gyro Module

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Glossary

1. Overview / Introduction 4

Executive Summary

Reverse Costing Methodology

2. Company Profile 7

Analog Devices Profile

ADIS16136 Specifications

3. Physical Analysis 14

Synthesis of the Physical Analysis

Physical Analysis Methodology

3.1 Module 16

Module View, Dimensions & Pin-out

Module Opening

3.2 Electronic Board 20

Top Side Components Markings

Top Side Components Identification

Bottom Side Components Markings

Bottom Side Components Identification

3.3 MEMS Gyroscope 30

View, Dimensions & Marking

Die Dimensions

Die Marking

MEMS Cap Removed

MEMS Sensing Area

MEMS Gyroscope Principle

BiMOS/MEMS Process Characteristics

3.4 Comparison with Sensonor Solution 42

4. Manufacturing Process Flow 44

MEMS Process Flow & Wafer Fab Unit

Module Assembly Process Flow

5. Cost Analysis 56

Synthesis of the cost analysis

Main steps of economic analysis

Yields Hypotheses

5.1 MEMS Gyroscope 58

Wafer Cost & Die Cost

Component Cost

5.2 BOM Cost 60

Electronic Board BOM Cost

Housing BOM Cost

Material Cost Breakdown

5.3 Module Assembly & Test Cost 70

Electronic Board Assembly Cost

Housing Assembly Cost

Final Test & Calibration Cost

5.4 Module Cost & Price 79

ADIS16136 Module Cost

ADIS16136 Module Estimated Price

Contact 83


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This full reverse costing study has been conducted to provide insight on technology data,

manufacturing cost and selling price of the ADIS16136 gyro module supplied by Analog Devices.

The ADIS16136 is a tactical grade gyro module with 450/Sec measurement range and in-run bias

stability of 4/hour.

It uses a low-cost MEMS technology based on Analog Devices iMEMS process and quad-core

designs allowing excellent vibration immunity.

In order to achieve a cost effective tactical grade module, Analog Devices uses a very smart design

integrating multiple in-house discretes gyro and integrated circuits, thus reusing components from

its portfolio.

The ADIS16136 is a 36 mm 44 mm 14 mm module targeted for applications such as platform

control, navigation, robotics, and medical instrumentation.


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The reverse costing analysis is conducted in 3 phases:

Teardown analysis

Package is analyzed and measured The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking Setup of the manufacturing process.

Costing analysis

Setup of the manufacturing environment Cost simulation of the process steps

Selling price analysis

Supply chain analysis Analysis of the selling price


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Analog Devices MEMS Gyroscopes portfolio (source: Analog Devices):

Module studied


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Module Dimensions: 44mm x 36mm x 13.8mm

Pin Number: 24

Module side views

Module top view Module back view

44mm

13.8mm

36mm

Module marking

Module tilted view

Axial Orientation


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Reverse costing analysis represents the best cost/price evaluation given the publically available data, and estimates completed by industry experts.

Given the hypothesis presented in this analysis, the major sources of correction would lead to a +/- 10% correction on the manufacturing cost (if all parameters are cumulated)

These results are open for discussion. We can reevaluate this circuit with your information. Please contact us:

analog devices adis16136

Documents

module cost price

manufacturing cost

cost studies

module assembly test

module view

system plus consulting

tactical grade gyro

reverse costing analysis