an5516-06 optical line terminal equipment installation guide
DESCRIPTION
FIBER HOME OLT INSTALLTRANSCRIPT
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AN5516-06
Optical Line Terminal Equipment
Installation Guide Code: A
Code: MN000000821
FiberHome Telecommunication Technologies Co., Ltd.
May 2011
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Thank you for choosing our products.
We appreciate your business. Your satisfaction is our
goal. We will provide you with comprehensive technical
support and after-sales service. Please contact your
local sales representative, service representative or
distributor for any help needed at the contact information
shown below.
Fiberhome Telecommunication Technologies Co., Ltd.
Address: No. 5 Dongxin Rd., Hongshan Dist., Wuhan, China
Zip code: 430073
Tel: +86 27 8769 1549
Fax: +86 27 8769 1755
Website: http://www.fiberhomegroup.com
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Legal Notice
are trademarks of FiberHome Telecommunication Technologies Co., Ltd. (Hereinafter referred to as FiberHome) All brand names and product names used in this document are used foridentification purposes only and are trademarks or registered trademarksof their respective holders.
All rights reserved
No part of this document (including the electronic version) may bereproduced or transmitted in any form or by any means without prior written permission from FiberHome. Information in this document is subject to change without notice.
TM TM
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I
Preface
Related Documentation
Document Description
AN5516-06 Optical Line
Terminal Equipment
Documentation Guide
Introduces the retrieval method, contents, releasing,
reading approach, and suggestion feedback method for
the complete manual set for the AN5516-06.
AN5516-06 Optical Line
Terminal Equipment Product
Description
Introduces the AN5516-06's network location, functional
features, hardware structure, FTTx application model,
equipment configuration, network management system
and technical specifications. It is the foundation of the
complete manual set. The other manuals extend and
enrich the concepts introduced in the Product Description.
AN5516-06 Optical Line
Terminal Equipment Feature
Description
Introduces the key features supported by the AN5516-06,
including GPON / EPON access, GPON / EPON terminal
management, VLAN, broadcast, voice and safety; and
introduces these functions in details in terms of definition,
characteristic, specification, principle description,
references and so on.
AN5516-06 Optical Line
Terminal Equipment Hardware
Description
Introduces the appearance, structure, functions, technical
specifications, and usage method for the AN5516-06s
cabinet, PDP, subrack, cards, cables and wires, facilitating
users mastery of the hardware features of the equipment.
AN5516-06 Optical Line
Terminal Equipment Installation
Guide
Introduces the overall installation and verifying procedure
from unpacking inspection to power-on examination after
the equipment is delivered on site, and provides reference
information (e.g. safety principles and wiring scheme of a
variety of interfaces) to guide users to install the
equipment.
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II
Document Description
AN5516-06 Optical Line
Terminal Equipment EPON
Configuration Guide
Introduces the method for configuring the EPON services
supported by the equipment via ANM2000 Network
Management System, such as basic configuration, voice
service configuration, data service configuration, multicast
service configuration, and software upgrading
configuration, to guide users on start-up for various
services and software upgrading.
AN5516-06 Optical Line
Terminal Equipment GUI
Reference
Introduces the shortcut menu for every card of the
AN5516-06 inside ANM2000 Network Management
System, including the function, parameter explanation,
precautions and configuration example of every command
in the shortcut menu of each card, to help users master
the operation of the AN5516-06 inside ANM2000.
AN5516-06 Optical Line
Terminal Equipment Component
Replacement
Introduces the operation procedures of replacing the
AN5516-06s components, including preparations,
precautions, early operations, operation process and
subsequent operations, so as to guide users with the
completion of component replacement on the hardware.
AN5516-06 Optical Line
Terminal Equipment Routine
Maintenance
Introduces routine maintenance operations of the
AN5516-06, including remote maintenance and on-site
maintenance.
AN5516-06 Optical Line
Terminal Alarm and Event
Reference
Introduces the AN5516-06s alarm information and event
reference, including alarm / event names, alarm / event
levels, possible reasons, effects on the system, and
processing procedure.
AN5516-06 Optical Line
Terminal Equipment
Troubleshooting Guide
Introduces the fault processing principles and methods of
fault diagnosis and locating for the AN5516-06. Also
discusses the typical fault cases of various services. If the
trouble is too complicated to process, users can refer to
FiberHome for technical support according to the
instructions in this document.
AN5516-06 Optical Line
Terminal Equipment Quick
Installation Guide
Introduces the AN5516-06 installation and cable
connection and layout using diagrams to guide a quick
installation for users.
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III
Version
Version Description
A
This manual is designed for the EPON V1.0 and GPON
V1.0 versions of the AN5516-06.
Initial version.
Intended Readers
This manual is intended for the following readers:
Planning and designing engineers
Construction engineers
Operation and maintenance engineers
To utilize this manual, these prerequisite skills are necessary:
Electrical safety knowledge
Related mechanical engineering knowledge
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IV
Conventions
Terminology Conventions Terminology Convention
AN5516-06 FiberHome AN5516-06 Optical Line Terminal Equipment
ANM2000 FiberHome e-Fim ANM2000 Broadband Access Network
Management System
EC4B 4EPON-C Interface Card (type B)
EC8B 8EPON-C Interface Card (type B)
GC4B 4GPON-B Interface Card (type B)
GC8B 8GPON-C Interface Card (type B)
C155A 1STM-1 Optical Interface Card (CES Mode)
CE1B 32E1 Optical Interface Card (CES mode) (type B)
PUBA Public Card (type A)
HSWA Core Switch Card (EPON) (card number: 2.115.334)
HU1A 4GE +110GE Optical Interface Uplink Card
HU2A 2GE +210GE Optical Interface Uplink Card
GU6F 6GE Optical Interface Uplink Card CIO Common Interface Card
PWR Power Supply Card
FAN Fan Control Card
Symbol Conventions Symbol Convention Description
Note Important features or operation guide.
Caution
Possible injury to persons or systems, or cause traffic
interruption or loss.
Warning May cause severe bodily injuries.
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V
Operation Safety Rules
High optical power can cause bodily harm, especially to eyes. Never look directly into the end of the optical transmitter fiber jumper or the end of its active connector.
Do not touch any component or wires on cards, or metal conductors in sockets. ESD protection measures should be taken if it is necessary to touch the card during maintenance. Carpets or other materials that easily generate static electricity should not be used on the floor of equipment room.
Optical communication equipment must be protected from electrical surges, thunder and lightning.
Exercise care if you must bend fibers. If bends are necessary, the fiber bending radius should never be less than 38 mm.
Do not open the active fiber connector unnecessarily. If it is necessary to open it for equipment maintenance, protection measures should be taken to avoid contaminating the end face of connector.
The network management system requires a dedicated computer. Use of unidentified memory devices should be prohibited so as to avoid computer viruses.
When maintaining or testing the equipment, connect the instrument earth ground cable with the equipment (or the cabinet where the equipment is installed) earth ground cable properly.
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Contents
Preface .................................................................................................................... IRelated Documentation ...................................................................... IVersion ....................................................................................... IIIIntended Readers ............................................................................ IIIConventions ..................................................................................... IV
Operation Safety Rules .......................................................................................... V1 Operation Safety .......................................................................................... 1-1
1.1 General Safety Practices ............................................................... 1-21.2 Mechanical Safety .......................................................................... 1-41.3 Electrical and Electronic Safety ...................................................... 1-6
1.3.1 Electrical Safety ............................................................... 1-61.3.2 Electrostatic Discharge .................................................... 1-6
1.4 Laser Safety ................................................................................... 1-81.5 Other Safety Precautions ............................................................... 1-9
2 Equipment Introduction ................................................................................ 2-12.1 Cabinet........................................................................................... 2-2
2.1.1 19-inch Cabinet ................................................................ 2-22.1.2 21-inch Cabinet ................................................................ 2-72.1.3 21-inch Anti-dust Cabinet ............................................... 2-12
2.2 Subrack ........................................................................................ 2-172.3 PDP ............................................................................................. 2-19
2.3.1 Function ......................................................................... 2-192.3.2 Appearance ................................................................... 2-19
2.4 Equipment Layout ........................................................................ 2-203 Installation Preparation ................................................................................. 3-1
3.1 Equipment Installation Flow ........................................................... 3-23.2 Preparing Technical Documents of Construction ............................ 3-3
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3.3 Preparing Tools and Instruments .................................................... 3-43.4 Inspecting Installation Environment ............................................... 3-5
3.4.1 Reference Standards for Equipment Installation .............. 3-53.4.2 Equipment Room Environment ........................................ 3-63.4.3 Equipment Room Construction ........................................ 3-63.4.4 Equipment Room Interior Environment ............................ 3-83.4.5 Equipment Room Power Supply .................................... 3-113.4.6 Lightning-proofing and Grounding ................................. 3-113.4.7 Supporting Facilities ...................................................... 3-12
3.5 Unpacking Inspection ................................................................... 3-133.5.1 Checking External Package ........................................... 3-133.5.2 Unpacking Cabinet ........................................................ 3-133.5.3 Unpacking Subrack ........................................................ 3-163.5.4 Unpacking Fan Unit ....................................................... 3-183.5.5 Unpacking card .............................................................. 3-203.5.6 Acceptance Inspection ................................................... 3-22
4 Installing 19-inch Cabinet ............................................................................. 4-14.1 View of Installed Cabinet ................................................................ 4-24.2 Installation flow .............................................................................. 4-44.3 Removing Cabinet Front Door ....................................................... 4-54.4 Removing Cabinet Side Door ......................................................... 4-74.5 Installing Cabinet on ESD Protection Raised Floor ........................ 4-9
4.5.1 Determining Installation Position for Cabinet ................... 4-94.5.2 Determining Position of Mounting Hole .......................... 4-114.5.3 Securing Adjustable Cabinet Base ................................. 4-134.5.4 Installing Cabinet Bottom ............................................... 4-184.5.5 Restoring ESD Protection Raised Floor ......................... 4-21
4.6 Installing Cabinet on Cement Floor .............................................. 4-224.6.1 Determining Installation Position for Cabinet ................. 4-224.6.2 Determining Position of Mounting Hole .......................... 4-224.6.3 Installing Cabinet Bottom ............................................... 4-23
4.7 Securing Cabinet ......................................................................... 4-274.7.1 Installing Top-connection Bent Angle Bracket ................ 4-27
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4.7.2 Securing Cabinet Top .................................................... 4-284.8 Installing ESD Protection Wrist Strap ........................................... 4-30
5 Installing 21-inch Cabinet ............................................................................. 5-15.1 View of Installed Cabinet ................................................................ 5-25.2 Installation flow .............................................................................. 5-45.3 Removing Cabinet Front Door ....................................................... 5-55.4 Installing Cabinet on ESD Protection Raised Floor ........................ 5-6
5.4.1 Determining Installation Position of Cabinet .................... 5-65.4.2 Determining Position of Mounting Hole ............................ 5-85.4.3 Securing Adjustable Cabinet Base ................................. 5-105.4.4 Installing Cabinet Bottom ............................................... 5-135.4.5 Restoring ESD Protection Raised Floor ......................... 5-16
5.5 Cabinet Installation on Cement Floor ........................................... 5-175.5.1 Determining Installation Position of Cabinet .................. 5-175.5.2 Determining Position of Mounting Hole .......................... 5-175.5.3 Installing Cabinet Bottom ............................................... 5-18
5.6 Securing Cabinet ......................................................................... 5-225.6.1 Installing Top-connection Bent Angle Bracket ................ 5-225.6.2 Securing Cabinet Top .................................................... 5-24
5.7 Installing ESD Protection Wrist Strap ........................................... 5-256 Installing Subrack and Relevant Component ............................................... 6-1
6.1 Installing Subrack in 19-inch Cabinet ............................................. 6-26.1.1 Installing Slide Rail .......................................................... 6-26.1.2 Installing Subrack into Cabinet ........................................ 6-36.1.3 Removing Subrack from Cabinet ..................................... 6-4
6.2 Installing Subrack in 21-inch Cabinet ............................................. 6-66.2.1 Installing Slide Rail .......................................................... 6-66.2.2 Installing Subrack into Cabinet ........................................ 6-86.2.3 Removing Subrack from Cabinet ..................................... 6-9
6.3 Installing Card .............................................................................. 6-116.3.1 Plugging Card ................................................................ 6-126.3.2 Unplugging Card ............................................................ 6-12
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6.4 Installing Fan Unit ........................................................................ 6-146.4.1 Removing Fan Unit ........................................................ 6-146.4.2 Installing Fan Unit .......................................................... 6-15
6.5 Installing Subrack Anti-dust Screen ............................................. 6-177 Connection and Layout of Wires and Cables ............................................... 7-1
7.1 Requirements for Layout of Wires and Cables ............................... 7-27.2 Introduction to Wires and Cables ................................................... 7-77.3 Connection and Layout of Protection Earth Ground Cable ............ 7-8
7.3.1 Connection and Layout of Cabinet Protection Earth Ground Cable ............................................................................... 7-8
7.3.2 Connection and Layout of Subrack Protection Earth Ground Cable ............................................................................. 7-10
7.4 Connection and Layout of Power Cable ....................................... 7-127.4.1 Connection and Layout of Cabinet Power Cable ........... 7-127.4.2 Connection and Layout of Subrack Power Cable .......... 7-14
7.5 Connection and Layout of Alarm Cable ........................................ 7-197.5.1 Connection and Layout of Alarm Cable for Head of Row
Cabinet .......................................................................... 7-197.5.2 Connection and Layout of Subrack Alarm Cable ........... 7-21
7.6 Connection and Layout of External Clock Cable .......................... 7-247.7 Connection and Layout of Network Management Cable .............. 7-277.8 Connection and Layout of Serial Port Cable ................................ 7-317.9 Connection and Layout of Optical Fiber Jumper .......................... 7-33
8 Installing Cabinet Door ................................................................................. 8-18.1 Installing Side Door of 19-inch Cabinet .......................................... 8-28.2 Installing Front Door of 19-inch Cabinet ......................................... 8-48.3 Installing Front Door of 21-inch Cabinet ......................................... 8-6
9 Post Installation Inspection ........................................................................... 9-19.1 Checking Cabinet Installation ......................................................... 9-29.2 Checking Connection and Layout of Wire and Cable ..................... 9-39.3 Checking Power and Grounding .................................................... 9-59.4 Checking Environment and Security of Equipment Room ............. 9-7
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9.5 Checking Connectivity of Wire and Cable ...................................... 9-810 Power-on Test ............................................................................................ 10-1
10.1 Testing Power-on ......................................................................... 10-210.1.1 Testing Cabinet Power-on .............................................. 10-210.1.2 Testing Subrack Power-on ............................................. 10-3
10.2 Testing Power-off ......................................................................... 10-4Appendix A PDP ............................................................................................... A-1Appendix B Adjustable Cabinet Base ............................................................... B-1
B.1 Classification of Adjustable Cabinet Base ...................................... B-1B.1.1 Structure of Adjustable Cabinet Base (for 600mm-deep
Cabinet) ........................................................................... B-1B.1.2 Structure of Adjustable Cabinet Base (for 300mm-deep
Cabinet) ........................................................................... B-3
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Figures
Figure 1-1 Slant angle of ladder ...................................................................... 1-5Figure 1-2 Wearing an ESD protection wrist strap .......................................... 1-7Figure 2-1 The outline of the 19-inch cabinet .................................................. 2-3Figure 2-2 The exploded view of the 19-inch cabinet ...................................... 2-4Figure 2-3 The structure of the 19-inch cabinet ............................................... 2-5Figure 2-4 The 21-inch cabinet outline ............................................................ 2-8Figure 2-5 The exploded view of the 21-inch cabinet ...................................... 2-9Figure 2-6 The structure of the 21-inch cabinet ............................................. 2-10Figure 2-7 The 21-inch anti-dust cabinet outline ........................................... 2-13Figure 2-8 The exploded view of the 21-inch anti-dust cabinet ..................... 2-14Figure 2-9 The structure of the 21-inch anti-dust cabinet .............................. 2-15Figure 2-10 The subrack structure .................................................................. 2-17Figure 2-11 Appearance of the PDP ............................................................... 2-19Figure 2-12 Layout of the 19-inch cabinet ....................................................... 2-20Figure 2-13 Layout of the 21-inch cabinet ....................................................... 2-21Figure 3-1 The installation flow........................................................................ 3-2Figure 3-2 Laying the wooden case horizontally ........................................... 3-14Figure 3-3 Prying the steel tab ...................................................................... 3-15Figure 3-4 Unpacking the wooden case ........................................................ 3-15Figure 3-5 Removing wooden side boards .................................................... 3-16Figure 3-6 Unpacking a subrack.................................................................... 3-18Figure 3-7 Unpacking the fan unit ................................................................. 3-20Figure 3-8 Unpacking a card ......................................................................... 3-22Figure 4-1 View of a 19-inch cabinet installed on an ESD protection raised floor
....................................................................................................... 4-2Figure 4-2 View of a 19-inch cabinet installed on a cement floor .................... 4-3Figure 4-3 Installation flow for a 19-inch cabinet (600mm deep) ..................... 4-4Figure 4-4 Removing the front door of the 19-inch cabinet ............................. 4-6
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Figure 4-5 Removing the side doors of the 19-inch cabinet ............................ 4-8Figure 4-6 Guidelines for face to face installation of 19-inch cabinets ............. 4-9Figure 4-7 Guidelines for back to back installation of 19-inch cabinets ......... 4-10Figure 4-8 Guidelines for front to back installation of 19-inch cabinets ......... 4-11Figure 4-9 Dimensions of mounting holes for a 19-inch cabinet on an ESD
protection raised floor .................................................................. 4-12Figure 4-10 Drilling .......................................................................................... 4-14Figure 4-11 An assembled expansion bolt ...................................................... 4-15Figure 4-12 Installing an expansion bolt .......................................................... 4-15Figure 4-13 Installing the adjustable cabinet base for a 19-inch cabinet ......... 4-16Figure 4-14 Leveling the adjustable cabinet base for a 19-inch cabinet .......... 4-17Figure 4-15 The distances between the cabinet connection holes on the surface
of the adjustable cabinet base for a 19-inch cabinet (top view) .... 4-18Figure 4-16 Securing a 19-inch cabinet on the adjustable cabinet base ......... 4-19Figure 4-17 Leveling a 19-inch cabinet ........................................................... 4-20Figure 4-18 Dimensions of cabinet mounting holes for a 19-inch cabinet on a
cement floor ................................................................................. 4-22Figure 4-19 Securing a 19-inch cabinet on a cement floor .............................. 4-25Figure 4-20 Leveling the 19-inch cabinet ........................................................ 4-26Figure 4-21 Installing the top-connection bent angle bracket for a 19-inch cabinet
.............................................................................................. 4-28Figure 4-22 Securing the top of a 19-inch cabinet ........................................... 4-29Figure 4-23 Installing an ESD protection wrist strap for a19-inch cabinet ....... 4-30Figure 5-1 View of a 21-inch cabinet installed on an ESD protection raised floor
....................................................................................................... 5-2Figure 5-2 View of a 21-inch cabinet installed on a cement floor .................... 5-3Figure 5-3 Installation flow for the 21-inch cabinet .......................................... 5-4Figure 5-4 Removing the front door of the 21-inch cabinet ............................. 5-5Figure 5-5 Guidelines for face to face installation of 21-inch cabinets ............. 5-6Figure 5-6 Guidelines for back to back installation of 21-inch cabinets ........... 5-7Figure 5-7 Guidelines for front to back installation of 21-inch cabinets ........... 5-8Figure 5-8 Dimensions of mounting holes for the adjustable cabinet base of the
21-inch cabinet ............................................................................... 5-9
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Figure 5-9 Installing the adjustable cabinet base for the 21-inch cabinet ...... 5-12Figure 5-10 Leveling the adjustable cabinet base for the 21-inch cabinet ....... 5-12Figure 5-11 The distances between the cabinet connection holes on the surface
of the adjustable cabinet base for the 21-inch cabinet (top view) . 5-13Figure 5-12 Securing the 21-inch cabinet on the adjustable cabinet base ...... 5-14Figure 5-13 Securing the 21-inch anti-dust cabinet on the adjustable cabinet base
.............................................................................................. 5-15Figure 5-14 Leveling the 21-inch cabinet ........................................................ 5-16Figure 5-15 Dimensions of cabinet mounting holes for the 21-inch cabinet on a
cement floor ................................................................................. 5-17Figure 5-16 Securing the 21-inch cabinet on a cement floor ........................... 5-20Figure 5-17 Securing the 21-inch anti-dust cabinet on a cement floor ............ 5-20Figure 5-18 Leveling the 21-inch cabinet ........................................................ 5-21Figure 5-19 Installing the top-connection bent angle bracket for the 21-inch
cabinet ......................................................................................... 5-23Figure 5-20 Installing the top-connection bent angle bracket for the 21-inch
anti-dust cabinet ........................................................................... 5-23Figure 5-21 Securing the 21-inch cabinet top .................................................. 5-24Figure 5-22 Installing an ESD protection wrist strap for the 21-inch cabinet ... 5-25Figure 6-1 Installing the floating nut for a 19-inch cabinet ............................... 6-2Figure 6-2 Installing the slide rail for a 19-inch cabinet ................................... 6-3Figure 6-3 Installing a subrack into a 19-inch cabinet ..................................... 6-4Figure 6-4 Removing a subrack from a 19-inch cabinet .................................. 6-5Figure 6-5 Installing slide rails for an ordinary 21-inch cabinet ........................ 6-7Figure 6-6 Installing the slide rail for a 21-inch anti-dust cabinet ..................... 6-7Figure 6-7 Installing a subrack into a 21-inch cabinet ..................................... 6-9Figure 6-8 Removing a subrack from a 21-inch cabinet ................................ 6-10Figure 6-9 The card structure ........................................................................ 6-11Figure 6-10 Plugging the card ......................................................................... 6-12Figure 6-11 Unplugging the card ..................................................................... 6-13Figure 6-12 The fan unit .................................................................................. 6-14Figure 6-13 Removing the fan unit .................................................................. 6-15Figure 6-14 Installing the fan unit .................................................................... 6-16
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Figure 6-15 Subrack anti-dust screen ............................................................. 6-17Figure 6-16 Removing a subrack anti-dust screen .......................................... 6-18Figure 6-17 Installing a subrack anti-dust screen ............................................ 6-18Figure 7-1 Binding of straight cables ............................................................... 7-4Figure 7-2 Binding lead-out cables .................................................................. 7-4Figure 7-3 Arranging the wire binder ............................................................... 7-5Figure 7-4 Binding of bent cables .................................................................... 7-5Figure 7-5 Arranging the cables ...................................................................... 7-6Figure 7-6 The cabinet protection earth ground cable ..................................... 7-8Figure 7-7 Removing the front panel ............................................................... 7-9Figure 7-8 Connection of the cabinet protection earth ground cable for a 21-inch
cabinet ......................................................................................... 7-10Figure 7-9 The subrack protection earth ground cable .................................. 7-10Figure 7-10 Connection of the subrack protection earth ground cable ............ 7-11Figure 7-11 Cabinet power cable .................................................................... 7-12Figure 7-12 Connection of the cabinet power cable ........................................ 7-14Figure 7-13 The subrack power cable ............................................................. 7-15Figure 7-14 Connection of the subrack power cable ....................................... 7-16Figure 7-15 Connection of the subrack power cable (the PDP side) ............... 7-17Figure 7-16 Alarm cable for the head of row cabinet ....................................... 7-19Figure 7-17 Connection of the alarm cable for the head of row cabinet .......... 7-20Figure 7-18 The subrack alarm cable .............................................................. 7-21Figure 7-19 Connection of the subrack alarm cable ........................................ 7-22Figure 7-20 Connection of the subrack alarm cable (at the PDP side) ............ 7-23Figure 7-21 The coaxial clock cable ................................................................ 7-24Figure 7-22 Connection and layout of the clock cable (in the top access wiring
mode) ........................................................................................... 7-25Figure 7-23 Connection and layout of the external clock cable (in the floor access
wiring mode) ................................................................................ 7-26Figure 7-24 The network management cable .................................................. 7-27Figure 7-25 Connection and layout of the network management cable (in the top
access wiring mode) .................................................................... 7-29
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Figure 7-26 Connection and layout of the network management cable (in the floor access wiring mode) .................................................................... 7-30
Figure 7-27 The serial port cable .................................................................... 7-31Figure 7-28 Connecting the serial port cable ................................................... 7-32Figure 7-29 The LC / PC optical fiber connector ............................................. 7-34Figure 7-30 The SC / PC optical fiber connector ............................................. 7-34Figure 7-31 Connection and layout of the optical fiber jumper (in the top access
wiring mode) ................................................................................ 7-36Figure 7-32 Connection and layout of the optical fiber jumper (in the floor access
wiring mode) ................................................................................ 7-37Figure 8-1 Installing the side door of a 19-inch cabinet ................................... 8-3Figure 8-2 Installing the front door of a 19-inch cabinet .................................. 8-5Figure 8-3 Installing the front door of a 21-inch cabinet .................................. 8-6 Figure A- 1 Front panel of the PDP ................................................................... A-1
Figure A- 2 The PDP panel ............................................................................... A-2
Figure B- 1 Structure of the adjustable cabinet base for a 600mm deep cabinet ...
...................................................................................................... B-2
Figure B- 2 Structure of the adjustable cabinet base for a 300mm deep cabinet ...
...................................................................................................... B-3
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Tables
Table 2-1 The 19-inch cabinets dimensions, codes and weights .................. 2-2Table 2-2 The name and function of each main component of the 19-inch
cabinet ........................................................................................... 2-6Table 2-3 The available height inside the 19-inch cabinet ............................. 2-6Table 2-4 The 21-inch cabinets dimensions, codes and weights .................. 2-7Table 2-5 The name and function of each main component of the 21-inch
cabinet ......................................................................................... 2-11Table 2-6 The available height inside the 21-inch cabinet ........................... 2-11Table 2-7 The 21-inch anti-dust cabinets dimensions, codes and weights .. 2-12Table 2-8 The name and function of each main component on the 21-inch
anti-dust cabinet ........................................................................... 2-16Table 2-9 The available height inside the 21-inch anti-dust cabinet ............. 2-16Table 2-10 Introduction to the AN5516-06 subrack structure ......................... 2-17Table 3-1 The list of tools and instruments .................................................... 3-4Table 3-2 Reference standards for equipment installation ............................. 3-5Table 3-3 Checklist for the equipment room construction .............................. 3-6Table 7-1 General introduction to connection of wires and cables ................. 7-7Table 7-2 Connection of the cabinet protection earth ground cable ............... 7-8Table 7-3 Connection of the subrack protection earth ground cable ............ 7-11Table 7-4 Introduction to the cabinet power cable ....................................... 7-12Table 7-5 Connection of the cabinet power cable ........................................ 7-13Table 7-6 Connection of the subrack power cable ....................................... 7-15Table 7-7 Connection of the alarm cable for the head of row cabinet .......... 7-20Table 7-8 Connection of the subrack alarm cable ........................................ 7-21Table 7-9 Connection of the clock cable ...................................................... 7-24Table 7-10 The wiring scheme of the straight-through network cable ............ 7-27Table 7-11 Connection of the network management cable ............................ 7-28Table 7-12 Connection of the serial port cable ............................................... 7-31
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Table 7-13 Optical interface connector .......................................................... 7-33Table 7-14 Connection of the optical fiber jumper .......................................... 7-35Table 9-1 Checklist of the cabinet installation ................................................ 9-2Table 9-2 Checklist of the wires and cables ................................................... 9-3Table 9-3 Checklist of the power and grounding ............................................ 9-5Table 9-4 Checklist of the environment and security inside the equipment room
....................................................................................................... 9-7Table 9-5 Checklist of the wires and cables connectivity .............................. 9-8 Table A- 1 Introduction to external power input connectors ............................. A-2
Table A- 2 Introduction to branch power input connectors .............................. A-2
Table B- 1 Types and applicable ranges of the adjustable cabinet bases ....... B-1
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Version: A 1-1
1 Operation Safety
This chapter introduces the safety practices that users should obey during the installation, operation and maintenance of the AN5516-06. It includes the following sections:
General safety practices Mechanical safety Electrical safety Laser safety Other safety precautions
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AN5516-06 Optical Line Terminal Equipment Installation Guide
1-2 Version: A
1.1 General Safety Practices
This section introduces some general safety practices that must be obeyed in installing the AN5516-06.
Note: Please abide by local safety codes for all operations concerning the equipment. The safety precautions introduced here in this manual is a supplement to local safety codes.
Installation requirement
Personnel responsible for the installation of the equipment must undergo a rigorous training, so as to keep various safety precautions in mind and master correct operation methods before they are allowed to start the installation.
During the equipment installation, operating personnel should be in strict accordance with the installation procedures and requirements.
During the equipment installation, operating personnel should report the faults and errors that might cause safety problems promptly.
Grounding requirement
Damaging the grounding may inhibit proper operation of the equipment and should be avoided.
A good protection earth ground should be provided before the equipment installation.
Before the equipment is powered on, the protection earth ground cable of its chassis should be well grounded. Check that the insulation resistance and ground resistance meet the specification; and that the power ground is making a good connection.
Human safety
Do not install / operate the equipment or lay cables during a lightning storm.
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1 Operation Safety
Version: A 1-3
Direct or indirect contact (through damp objects) with high voltage power supply can cause bodily harm and should be avoided.
Do not connect or remove the power cable while it is powered. Do not insert the power cable without a plug directly into the socket.
To prevent laser radiation from injuring eyes, do not look into the end face of the fiber or fiber connector directly with naked eyes.
Before installing the equipment, users should wear ESD protection clothing and a wrist strap. Do not wear conductive articles such as jewelry and watches to prevent electric shock and burn.
During the installation, the tools used (such as a soldering iron) should be electrically insulated and must be used and placed properly; otherwise they may do harm to human body and cause damage on the equipment or circuit board.
In case of fire, users should evacuate the building or equipment area, and activate any alarm system or make a fire alarm call.
Equipment safety
Do not install the equipment before construction of the equipment room is completed.
When moving or lifting the equipment, avoid collisions with other hard objects.
Never stack two or more pieces of equipment to move together, so as to avoid collapse and wear.
The equipment should be installed in a place that is away from direct sunlight but has good ventilation.
Do not place the equipment near flammable, explosive, corrosive materials or in an atmosphere with solvent gases or smoke.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
1-4 Version: A
1.2 Mechanical Safety
During the operations for the equipment, we always need to use various tools; and the proper operation with tools may avoid accidental bodily injury and equipment damage. This section introduces safety precautions for drilling holes, handling sharp objects and working at heights.
Drilling
Drilling on the cabinet without prior authorization is strictly prohibited. Drilling may damage the electromagnetic shield (EMS) performance and the wires and cables inside the equipment. If the metal filings from the drilling fall into the cabinet, it may result in an electrical short circuit on one or more circuit boards.
During the drilling, users should fully comply with the prescribed safety measures, and should confirm the position, dimension and depth first.
Before drilling, wear close fitting sleeves or bind up the cuffs.
Clean the metal shavings with a vacuum immediately after completing the drilling operation. Do not blow metal shavings away using compressed air, by mouth or other means. Do not pick metal shavings up by hand.
Sharp objects
When carrying the equipment by hand, wear the protective gloves to avoid injury by sharp objects.
Generally, two persons are needed for lifting or moving the cabinet. Lift the cabinet by grasping its lower edges from both ends, and place it on the ESD protection cushion with good grounding. When moving the cabinet, use care not to collide with other objects.
Using a ladder
Before using a ladder, first check whether the ladder is solid enough to stand on. The ladder shall be put into use only after it is checked and found to be qualified.
The suitable slant angle of the ladder ranges from 60 to 70 as shown in Figure 1-1. The ladder should be placed on stable ground.
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1 Operation Safety
Version: A 1-5
Figure 1-1 Slant angle of ladder
The width of ladder should be no less than 50 cm; and the ladder should be equipped with anti-skid feet to prevent slipping.
Ensure that your center of gravity does not deviate from the ladder edge. To reduce the danger and ensure safety, maintain your balance on the ladder before and during any operation.
Installation personnel should wear anti-skid shoes. Avoid stepping on any cable, the cabinet or other equipment. Keep all objects secured, preventing them from falling on top of or hitting the equipment. Protect the cabinet top from the construction wastes such as metal filings.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
1-6 Version: A
1.3 Electrical and Electronic Safety
This section describes safety precautions for electricity and ESD.
1.3.1 Electrical Safety
Related knowledge
Do not connect or remove the power cable while it is powered, because the transient contact between the core of the power cable and the conductor may generate electric arc or spark, which may cause fire or bodily injury.
Safety measures
Operators must follow the rules below, to ensure electricity security.
Avoid connecting or removing the power cable without disconnecting power supply.
Before connecting the power cable, confirm that its label meets the requirement.
1.3.2 Electrostatic Discharge
Related knowledge
The static electricity generated by the human body may damage the electrostatic sensitive components on the circuit board, such as the large-scale integrated circuit (LSI).
The human body can generate static electromagnetic fields from the friction between the skin and the clothing, clothing friction, and the friction between shoes and the floor during the physical movement. And such static electromagnetic effects can remain for an appreciable time on the body.
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1 Operation Safety
Version: A 1-7
Safety measures
Before operating the equipment or holding a card, wear an ESD protection wrist strap that is properly grounded, so as to prevent the electrostatic sensitive components from being damaged by the static electricity in the human body.
Figure 1-2 shows the method of wearing an ESD protection wrist strap.
Figure 1-2 Wearing an ESD protection wrist strap
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AN5516-06 Optical Line Terminal Equipment Installation Guide
1-8 Version: A
1.4 Laser Safety
Related knowledge
Laser transceivers / transmitters are used in the optical transmission system and associated test tools. Because the laser being transmitted through the optical fiber produces a small beam of light, it has the very high power density and is invisible to human eyes.
When a beam of light enters the eye, retina may be hurt. Viewing an un-terminated fiber or damaged fiber with the unaided eye at distances greater than 150 mm will normally not cause eye injury. However, damage may occur if an optical tool such as a microscope, magnifying glass or eye loupe is used to view the energized fiber end.
Safety measures
To avoid laser damage, obey the following instructions:
All operations should be performed by authorized personnel who have relevant qualifications.
Wear a pair of protection eye glasses when you are handling or near a strong laser.
Never look directly into the end face of the optical fiber or connector.
Use an optical power meter to check and ensure that the optical source is switched off by measuring the optical power.
When handling or near a laser, do not wear reflective objects as jewelry and watches to prevent accidental eye injury.
Before cutting or splicing optical fibers, ensure the fibers is disconnected from the optical source.
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1 Operation Safety
Version: A 1-9
1.5 Other Safety Precautions
This section introduces safety precautions for plugging / unplugging cards, binding cables and laying cables.
Installing / uninstalling a card
When plugging / unplugging a card, wear an ESD protection wrist strap and slide the card gently along the slide rails to avoid distorting pins on the backplane.
Prevent the circuit surfaces of cards from contacting each other, to avoid shorting or scratching.
Always wear an ESD protection wrist strap when touching a card's circuitry, components, connectors, or wiring trough, so as to prevent damage to sensitive devices caused by electrostatic discharge.
Binding cables
Installers should bind all wires and cables used in onsite installation. Each cable type should be bound separately. For example, power cables, alarm cables and optical fibers should be laid out independently and bound separately. Note that optical fibers cannot be bound with typical wire binder.
After completing the equipment installation, do not adjust the position of the equipment or cables.
Laying cables
If the temperature is too low to allow proper cable handling measures should be taken to warm cables before handling.
When carrying cables, especially in low temperature, users should treat them with great care. When transporting cable for short distances it is common practice to roll the cable spool. When rolling cable spool always follow the direction indicated by the arrow on the spool. If there is no arrow indication on the spool, follow the direction that the cable is wound on the spool. Never roll the spool in the opposite direction as the cable ring may become loose.
The cable staging area should be stable and reliable, and away from any heat sources.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
1-10 Version: A
The cables' bends and branching elements should be kept in a proper order; that is, they should be arranged neatly without crossing or twisting. Any bends in the cable should be smooth and without any kinks. The power cable should be a single piece. Avoid connecting or welding two cables to form a longer one.
In laying cables, it is better to lay, arrange and secure them one by one.
Cable labels should be clear and in order.
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Version: A 2-1
2 Equipment Introduction
This chapter introduces the component parts of the AN5516-06. It includes the following sections:
Cabinet Subrack PDP Equipment layout
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-2 Version: A
2.1 Cabinet
The AN5516-06 can be installed in a 19-inch cabinet or a 21-inch cabinet. This section introduces these two kinds of cabinets respectively.
2.1.1 19-inch Cabinet
Cabinet structure
The 19-inch cabinet has four specifications for choice, as listed in Table 2-1.
Table 2-1 The 19-inch cabinets dimensions, codes and weights
Type Dimension Code Weight
The 19-inch cabinet
1600 mm (H)600 mm (W)600 mm (D) 4.102.596 94kg
2000 mm (H)600 mm (W)600 mm (D) 4.102.597 109kg
2200 mm (H)600 mm (W)600 mm (D) 4.102.598 117kg
2600 mm (H)600 mm (W)600 mm (D) 4.102.599 134kg
The outline of the 19-inch cabinet is shown in Figure 2-1.
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2 Equipment Introduction
Version: A 2-3
Figure 2-1 The outline of the 19-inch cabinet
The cabinet is mainly composed of the cabinet body and cabinet doors, as illustrated in Figure 2-2.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-4 Version: A
(1)Front door (2)Left side door (3)Rear door
(4)Right side door (5)Cabinet body
Figure 2-2 The exploded view of the 19-inch cabinet
The cabinet body consists of four vertical mounting flanges, the cabinet top, the cabinet bottom, and the slide rails & fastenings between the vertical mounting flanges.
The cabinet doors include the front door, rear door and side door; and all of them can be removed from the cabinet for easy access to the internal equipment.
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2 Equipment Introduction
Version: A 2-5
Figure 2-3 shows the structure of the 19-inch cabinet and marks the position and name of each main component.
(1) Mounting hole for the top-connection bent angle bracket (2) Wiring hole (top)
(3) Ventilation hole area (top) (4) LED (top)
(5) ESD protection earth ground fastener (6) Mounting hole on the vertical mounting flange
(7) Wiring hole(bottom) (8) Front door
(9) Side door (10) Latch (on the side door)
Figure 2-3 The structure of the 19-inch cabinet
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-6 Version: A
Table 2-2 lists the name and function of each main component of the 19-inch cabinet.
Table 2-2 The name and function of each main component of the 19-inch cabinet
Part Number Name Function
Cabinet
body
(1)
Mounting hole for the
top-connection bent
angle bracket
For installing the top-connection bent
angle bracket on the cabinet top.
(2) Wiring hole (top) For leading in and out all wires and cables
in the top access wiring mode.
(3) Ventilation holes (top) Located on the cabinet top, for ventilation
and air cooling of the cabinet.
(4) LED (top) For indicating cabinet alarm information
with red, green and yellow lights.
(5) ESD protection earth
ground fastener
For installing the ESD protection wrist
strap to prevent the equipment from the
electrostatic damage.
(6) Mounting hole on the
vertical mounting flange
For securing the subrack and the PDP in
the cabinet.
(7) Wiring hole (bottom) For leading in and out all wires and cables
in the floor access wiring mode.
Cabinet
door
(8) Front door For protecting the subrack and preventing
the dust from entering it. (9) Side door
(10) Latch (on the side door) For securing the side door.
Internal space dimensions
Table 2-3 lists the available height inside the 19-inch cabinet (1U=44.45mm).
Table 2-3 The available height inside the 19-inch cabinet
Height of the Cabinet Available Internal Height
1600mm 32U
2000mm 41U
2200mm 46U
2600mm 55U
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2 Equipment Introduction
Version: A 2-7
2.1.2 21-inch Cabinet
Cabinet structure
The 21-inch cabinet has four specifications for choice, as listed in Table 2-4.
Table 2-4 The 21-inch cabinets dimensions, codes and weights
Type Dimension Code Weight
The 21-inch cabinet
1600 mm (H)600 mm (W)300 mm (D) 4.102.589 51kg
2000 mm (H)600 mm (W)300 mm (D) 4.102.590 61kg
2200 mm (H)600 mm (W300 mm (D) 4.102.591 71kg
2600 mm (H)600 mm (W)300 mm (D) 4.102.592 76kg
The 21-inch cabinet outline is shown in Figure 2-4.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-8 Version: A
Figure 2-4 The 21-inch cabinet outline
The 21-inch cabinet of the AN5516-06 is composed of the cabinet body and cabinet doors, as shown in Figure 2-5.
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2 Equipment Introduction
Version: A 2-9
(1)Front door (2)Cabinet body (3)Rear door
Figure 2-5 The exploded view of the 21-inch cabinet
The cabinet body consists of four vertical mounting flanges, the cabinet top, the cabinet bottom, and the slide rails & fastenings between the vertical mounting flanges.
The cabinet doors include the front door, rear door and side door; and all of them can be removed from the cabinet for easy access to the internal equipment.
(3)
(1)
(2)
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-10 Version: A
Figure 2-6 shows the structure of the 21-inch cabinet and marks the position and name of each main component.
(1) Wiring hole (top) (2) LED (top)
(3) ESD protection earth ground fastener (4) Rear door
(5) Wiring channel (6) Wiring hole (bottom)
(7) Mounting hole on the vertical mounting flange (8) Front door
(9) Mounting hole for the top-connection bent angle bracket (10) Ventilation hole (top)
Figure 2-6 The structure of the 21-inch cabinet
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2 Equipment Introduction
Version: A 2-11
Table 2-5 lists the name and function of each main component of the 21-inch cabinet.
Table 2-5 The name and function of each main component of the 21-inch cabinet
Part Number Name Function
Cabinet
body
(1) Wiring hole (top) For leading in and out all wires and cables
in the top access wiring mode.
(2) LED (top) For indicating cabinet alarm information
with red, green, and yellow lights.
(3) ESD protection earth
ground fastener
For installing the ESD protection wrist
strap to prevent the equipment from the
electrostatic damage.
(5) Wiring channel For the layout of wires and cables.
(6) Wiring hole (bottom) For leading in and out all wires and cables
in the floor access wiring mode.
(7) Mounting hole on the
vertical mounting flange
For securing the subrack and the PDP in
the cabinet.
(9)
Mounting hole for the
top-connection bent
angle bracket
For installing the top-connection bent
angle bracket on the cabinet top.
(10) Ventilation holes (top) Located on the cabinet top, for ventilation
and air cooling of the cabinet.
Cabinet
door
(4) Rear door For protecting the subrack and preventing
the dust from entering it. (8) Front door
Internal space dimensions
Table 2-6 lists the available height inside the 21-inch cabinet.
Table 2-6 The available height inside the 21-inch cabinet
Height of Cabinet (mm) Available Internal Height (mm)
1600 mm 1475 mm
2000 mm 1875 mm
2200 mm 2075 mm
2600 mm 2475 mm
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-12 Version: A
2.1.3 21-inch Anti-dust Cabinet
Cabinet structure
The 21-inch anti-dust cabinet has four specifications for choice, as listed in Table 2-7.
Table 2-7 The 21-inch anti-dust cabinets dimensions, codes and weights
Type Dimension Code Weight
The 21-inch
anti-dust cabinet
1600 mm (H)600 mm (W)300 mm (D) 404000068 58kg
2000 mm (H)600 mm (W)300 mm (D) 404000069 69kg
2200 mm (H)600 mm (W300 mm (D) 404000070 74kg
2600 mm (H)600 mm (W)300 mm (D) 404000071 85kg
The 21-inch anti-dust cabinet outline is shown in Figure 2-7.
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2 Equipment Introduction
Version: A 2-13
Figure 2-7 The 21-inch anti-dust cabinet outline
The 21-inch anti-dust cabinet for the AN5516-06 is composed of the cabinet body and cabinet doors, as shown in Figure 2-8.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-14 Version: A
(1)Front door (2)Cabinet body (3)Rear door
Figure 2-8 The exploded view of the 21-inch anti-dust cabinet
The cabinet body consists of four vertical mounting flanges, the cabinet top, the cabinet bottom, and the slide rails & fastenings between the vertical mounting flanges.
The cabinet doors include the front door, rear door and side door; and all of them can be removed from the cabinet for easy access to the internal equipment.
(3)
(1)
(2)
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2 Equipment Introduction
Version: A 2-15
Figure 2-9 shows the structure of the 21-inch anti-dust cabinet and marks the position and name of each main component.
(1) Wiring hole (top) (2) LED (top)
(3) Wiring channel (4) Rear door
(5) ESD protection earth ground fastener (6) Mounting hole on the vertical mounting flange
(7) Wiring hole (bottom) (8) Front door
(9) Mounting hole for the top-connection bent angle bracket (10) Ventilation hole (top)
Figure 2-9 The structure of the 21-inch anti-dust cabinet
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-16 Version: A
Table 2-8 lists the name and function of each main component on the 21-inch anti-dust cabinet.
Table 2-8 The name and function of each main component on the 21-inch anti-dust cabinet
Part Number Name Function
Cabinet
body
(1) Wiring hole (top) For leading in and out all wires and cables
in the top access wiring mode.
(2) LED (top) For indicating cabinet alarm information
with red, green, and yellow lights.
(3) Wiring channel For the layout of wires and cables.
(5) ESD protection earth
ground fastener
For installing the ESD protection wrist
strap to prevent the equipment from the
electrostatic damage.
(6) Mounting hole on the
vertical mounting flange
For securing the subrack and the PDP in
the cabinet.
(7) Wiring hole (bottom) For leading in and out all wires and cables
in the floor access wiring mode.
(9)
Mounting hole for the
top-connection bent
angle bracket
For installing the top-connection bent
angle bracket on the cabinet top.
(10) Ventilation holes (top) Located on the cabinet top, for ventilation
and air cooling of the cabinet.
Cabinet
door
(4) Rear door For protecting the subrack and preventing
the dust from entering it. (8) Front door
Internal space dimensions
Table 2-9 lists the available height inside the 21-inch anti-dust cabinet.
Table 2-9 The available height inside the 21-inch anti-dust cabinet
Height of Cabinet (mm) Available Internal Height (mm)
1600 mm 1475 mm
2000 mm 1875 mm
2200 mm 2075 mm
2600 mm 2475 mm
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2 Equipment Introduction
Version: A 2-17
2.2 Subrack
The backplane of the AN5516-06 is located in the rear of the subrack. All cards of
the equipment are plugged from the front of the subrack and front wiring mode is
used. Figure 2-10 shows the structure and the components of the subrack.
1. Subrack earth ground point 2. ESD protection earth ground fastener
3. Mounting ear 4. Anti-dust screen
5. Fan unit 6. Card area
7. Fiber guide unit 8. Adaptor mounting ear
Figure 2-10 The subrack structure
Table 2-10 introduces each part of the subrack.
Table 2-10 Introduction to the AN5516-06 subrack structure
Name Function
Fan unit Located on far left of the subrack for cooling the equipment.
Card area For holding the AN5516-06s cards to perform various functions of
the equipment.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
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Name Function
Mounting ear For securing the subrack in a 19-inch cabinet.
Adaptor mounting ear For securing the subrack in a 21-inch cabinet.
ESD protection earth
ground fastener
Located on the mounting ear on the left side of the subrack, for
installing the ESD protection wrist strap.
Subrack earth ground
point For earthing the subrack via the protection earth ground cable.
Fiber guide unit
Located on the right side of the subrack front. Fibers are passed
through the corresponding fiber passage holes to make the
equipments appearance more neat and orderly.
Anti-dust screen For preventing the dust from entering it, and guaranteeing the air
cooling of the equipment.
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2 Equipment Introduction
Version: A 2-19
2.3 PDP
2.3.1 Function
Note: By using different mounting ears, the PDP296B can be mounted in a 19-inch 600mm-deep cabinet or a 21-inch 300mm-deep cabinet.
2.3.2 Appearance
The hardware number of the PDP is 3000068. Figure 2-11 shows the appearance of the PDP, and Appendix A gives a detailed introduction to it.
Figure 2-11 Appearance of the PDP
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AN5516-06 Optical Line Terminal Equipment Installation Guide
2-20 Version: A
2.4 Equipment Layout
The quantity of the AN5516-06 subracks housed in a cabinet varies with specifications of the cabinets. While installing each part of the equipment, installers should obey the following rules to ensure normal cooling and wiring:
The spaces marked as empty in Figure 2-12 and Figure 2-13 are for equipment cooling and cannot be occupied.
A cabinet can house up to two AN5516-06 subracks.
Generally, the subracks should be arranged bottom up, and enough space should be reserved for capacity expansion of the equipment in later stage.
Figure 2-12 Layout of the 19-inch cabinet
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2 Equipment Introduction
Version: A 2-21
2600
2200
2000
1600
Figure 2-13 Layout of the 21-inch cabinet
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Version: A 3-1
3 Installation Preparation
Installation personnel should first read not only this manual but also the project design documents provided by the project design department or equivalent department of the user, to understand the project as a whole including the equipments location, arrangement and installation requirements. This chapter introduces preparations before the installation. It includes the following sections:
Equipment installation flow Preparing technical documents of construction Preparing tools and instruments Inspecting installation environment Unpacking inspection
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AN5516-06 Optical Line Terminal Equipment Installation Guide
3-2 Version: A
3.1 Equipment Installation Flow
To ensure the equipment installation quality, please follow the installation flow shown in Figure 3-1.
Start
Installation preparation
Installing the 19-inch cabinet
Installing the 21-inch cabinet
Installing the subrack and the relevant
components
Connection and layout of cables
Installing the cabinet doors
Inspecting the installation
Power-on inspection
End
Preparing technical documents of construction
Preparing tools and instruments
Inspecting the installation
environment
Unpacking inspection
Removing the front door of the cabinet
Installing the cabinet
Securing the cabinet
Installing ESD protection wrist strap
Connection and layout of the ground cable
Connection and layout of the power cable
Connection and layout of the alarm cable
Connection and layout of the E1 cable
Connection and layout of the external clock cable
Connection and layout of the network management
cable
Connection and layout of the serial port cable
Connection and layout of the fiber jumper
Power-on testing
Power-off
Removing the front door of the cabinet
Removing the side door of the cabinet
Installing the cabinet
Securing the cabinet
Installing ESD protection wrist strap
Installing the subrack
Installing the card
Installing the fan unit
Installing the side door (skip this step for 21-
inch cabinet)
Installing the front door
Inspecting the installation of the
cabinet
Inspecting the layout of the cables
Inspecting the power supply and grounding
Inspecting the equipment room environment and
security
Inspecting cable connectivity
Figure 3-1 The installation flow
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3 Installation Preparation
Version: A 3-3
3.2 Preparing Technical Documents of Construction
Before the installation, installers should prepare the following technical documents:
The contract agreement and equipment configuration list (provided by the user).
The design of the equipment room and construction details (provided by the user).
AN5516-06 Optical Line Terminal Equipment Installation Guide (provided by FiberHome).
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AN5516-06 Optical Line Terminal Equipment Installation Guide
3-4 Version: A
3.3 Preparing Tools and Instruments
Before the installation, installers should prepare the following tools and instruments:
Table 3-1 The list of tools and instruments
Category Tools and Instruments
Measuring and
marking tools Measuring tape, ruler (1m), caliper, spirit level, marker pen, pencil, etc.
Drilling tools Electric drill, matched drill bit, electric hammer, smaller drill bit, vacuum
cleaner, etc.
Fixture tool
Flat screwdriver: M3 to M6
Cross screwdriver: M3 to M6
Adjustable spanner
Socket spanner: M6, M8 and M12
Double offset ring spanner: M6, M8 and M12
Small tools Sharp nose pliers, diagonal pliers, pliers, file, handsaw, crowbar, rubber
hammer
Assistant tools
Brush, forceps, paper knife, bellow, ladder, soldering iron, solder wire,
marble cutters
ESD protection wrist strap/glove, wire stripper, crimping pliers, crystal
head crimping pliers, cutting pliers
Testing
instruments
Multimeter, 500V megohmmeter (for testing insulation resistance), error
detector, optical power meter, earth resistance tester and network cable
tester
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3 Installation Preparation
Version: A 3-5
3.4 Inspecting Installation Environment
The environment in and around the equipment room is related to the proper installation and operation of the equipment. Before installing the equipment, installers must inspect the installation environment. If some conditions do not meet the requirements, relevant corrective measures should be taken before installation begins to avoid unforeseen problems during installation and ensure stable operation of the equipment.
3.4.1 Reference Standards for Equipment Installation
The equipment rooms structure, heating, ventilation, power supply, illumination and fire protection must be designed in accordance to the environmental requirements for the equipment. This environment must also satisfy current national standards and regulations, as well as relevant requirements of the user. The standards that the equipment room should satisfy are listed in Table 3-2.
Table 3-2 Reference standards for equipment installation
Standard Code Name
IEC 61000 Electromagnetic compatibility (EMC)
ETSI EN 300 386
Electromagnetic compatibility and Radio spectrum Matters (ERM)
Telecommunication network equipment; Electro Magnetic
Compatibility (EMC) requirements
ETS 300 019-1-3 Class 3.2 Partly Temperature-controlled location
NEBS GR-63-CORE Network Equipment-Building System (NEBS)
Requirements: Physical Protection
GB/T 12158 General guideline for preventing electrostatic accidents
GB/T 50311 Code for engineering design of generic cabling system for building
and campus
GB/T 50312 Code for engineering acceptance of generic cabling system for
building and campus
YD/T 778 Optical fibers distribution frame
YD/T 779 Digital distribution frame
YD/T 5003-2005 Specifications of engineering design for telecommunication private
premise
YD 5059-2005 Design specification for seismic installation of telecommunication
the equipment
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Standard Code Name
YD 5098-2005 Specifications of Engineering Design for Lightning Protection and
Earthing Design for Telecommunication Bureaus (Stations)
YD 5002-2005 Design Standard for Protection of Posts & Communications
Building
3.4.2 Equipment Room Environment
Below are the requirements for the location of the equipment room:
Stable and reliable power supply.
Clean natural environment free of excessive dust, other airborne particulates, noxious gas, corrosive vapors, flammable material and explosive goods.
Away from the strong vibration sources.
Avoid interference from strong electromagnetic fields.
3.4.3 Equipment Room Construction
Table 3-3 lists the requirements for the construction of the equipment room.
Table 3-3 Checklist for the equipment room construction
Item Requirement
Preparation
The construction of the equipment room and the corridor should be
entirely completed and the wall inside the room should be adequately
dried.
Area
The available space in the equipment room must be sufficient to contain
all equipment and should allow for future growth. The distance between
equipment should be convenient for operation.
Net height The indoor clear height of the equipment room should be no less than 3m.
Load-bearing of
floor
Load-bearing capability of the equipment room floor must be at least
600kg/m2. If the equipment room cannot meet this requirement, users
must reinforce the floor before beginning installation.
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3 Installation Preparation
Version: A 3-7
Item Requirement
Doors
1. Height of the major doors in the equipment room should be no less
than 2.2m and the width should be no less than 1m for a single
swinging door and 1.5m for a double swinging door.
2. The external door of the equipment room should be a vertical hinged
door that opens in the direction of escape. Make sure the door can
be opened from the inner side of the equipment room under any
circumstance.
Windows
The windows should not be broken or have any part missing. If possible,
use double-glazing. The window should be sealed with anti-dust rubber
strip.
Wall surface
The wall surface of the equipment room should be smooth, clean,
dustless, and not cracked. Avoid unnecessary moldings to prevent dust
accumulation.
Grooves inside
the room
1. The number, location and dimension of the concealed pipes, bottom
grooves and holes that are reserved in the equipment room should
meet the requirements for the layout of wires and cables and comply
with the standards of the project design.
2. The holes that cross the building envelope or floor slab should
receive water-proofing, fire-proofing, moisture-proofing,
insect-resistant and other protection treatments according to local
conditions.
Water-proofing
1. Leaking or seeping of water in the equipment room is strictly
prohibited. Thus do not array pipes that are irrelevant to the
equipment room (such as water supply pipes, drain pipes, rainwater
pipes, and sewage pipes) across the room.
2. The windows and doors should not have water leakage or seepage.
3. The rooms above the equipment room should not be installed with
water facilities, so as to prevent water leakage or seepage into the
equipment room.
4. Fire hydrants should not be placed in the equipment room. They
should be put at the places that are obvious and are accessible.
5. The use of automatic water spraying system is prohibited in the
equipment room.
Fire prevention
The equipment room should be equipped with effective fire-fighting
equipment. If the equipment is required to be configured with automatic
fire alarm system or fixed gas fire-extinguishing system, users must keep
the systems in good condition.
Seismic
resistance
The seismic reinforcement of equipment rooms should be one level higher
than the normal architectural requirements (typically level 7). Otherwise
additional seismic reinforcement should be implemented.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
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3.4.4 Equipment Room Interior Environment
The interior environment of the equipment room includes illumination, temperature, humidity, dust-proofing, ESD protection, electromagnetic radiation protection, air-conditioning and ventilation.
Illumination requirements
Install adequate lighting (and emergency lighting) in the proper position between the cabinet racks, providing illumination for the installation and maintenance of the equipment. The average intensity of illumination is recommended to be 150lx to 200lx at horizontal plane and 30lx to 50lx at vertical plane.
Caution: Please avoid long-term sunlight exposure of the equipment or the circuit boards and components may age prematurely or distort due to high temperatures.
Temperature and humidity requirements
The measured value of the working environment temperature and humidity in the equipment room is the value that measured at the point that is 1.5m above the floor and 0.4m in front of the cabinet when there is no protection board either in front of or behind the cabinet. The measured value should meet the following requirements:
Temperature range: 0 to +45.
Relative humidity range: 10% to 90%.
Dust-proofing requirements
Dust falling inside the equipment room on the cabinet body will cause electrostatic adherence, which reduces the service life of the equipment and easily leads to the equipment failure. Therefore, users should control the density of dust particles inside the equipment room. Under static condition, the number of dust particles that are larger or equal to 0.5m in one liter of air should be less than 18,000. The following anti-dust procedures are suggested:
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3 Installation Preparation
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The door and the windows should be completely airtight.
Use dust free material for the floor, wall surfaces and ceiling of the equipment room.
Clean the equipment room and anti-dust screens on the equipment regularly.
Don shoe covers and ESD protection clothing before entering the equipment room. Keep the shoe covers and ESD protection clothing clean and frequently replace.
ESD protection requirements
Electrostatic induction is usually caused by the external electric field such as high voltage transmission line and lightning, as well as internal systems such as interior environment, material of the floor and equipment structure. Contact between the operation and maintenance engineers and the equipment may also bring the static electricity on human body to the equipment.
In order to eliminate the harmful effects of ESD, users should take the following measures:
Flooring material: Lay an ESD protection raised floor and provide adequate earth grounding for the floor. The electric resistance of an ESD protection raised floor should comply with the Technical Specifications on Access Floor in the Equipment Room of Computers. When there is no access floor, lay static electrically conductive floor (volume resistivity: 1.0107 to 1.01010). Static electrically conductive floor and access floor both should have electrostatic grounding. They should be connected with the earthing device via a current-limiting resistance of 1M and an earth ground cable.
Caution: Do not use wooden floor, fur, flax, chemical fiber carpet or plastic flooring.
Ceiling material: Choose ESD protection materials. Plasterboard is allowed under normal circumstances; common plastic material is prohibited.
Wall surface material: Choose ESD protection wallpaper. Painting the wall with plaster or lime is allowed under normal circumstances. Do not use normal wallpaper or plastic wallpaper.
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There should be a mark for ESD protection in the equipment room.
Operation and maintenance engineers should be required to wear an ESD protection wrist strap while working. The ESD protection wrist strap should be connected with the ESD protection earth ground fastener on the cabinet, so as to achieve good grounding.
Electromagnetic radiation protection requirements
The electric field intensity of the equipment room is suggested to be less than 126dB and the magnetic field intensity less than 800 (A/m). Usually, users should take the following electromagnetic radiation protection measures:
Keep away from the high-voltage transmission lines, high-power equipment and high-power broadcast transmitters.
Shield the interference source of electromagnetic radiation.
In order to achieve good EMC restriction, the building where the equipment room is located should have comprehensive grounding standards and connect the ground network with legible ground marks.
Do not use handheld wireless communication devices near the equipment in the equipment room.
Air conditioning and ventilation
In order to meet the operating room requirements, users should install air conditioners and ventilators in the equipment room.
Caution: The equipment room should be equipped with an air conditioner that operates all year round. The air-conditioner should be appropriately positioned so that it will not blow directly on the equipment.
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3.4.5 Equipment Room Power Supply
The equipment room should provide power supply outlets and meet the requirements for construction. The power should meet the equipments needs and provide adequate margin. The equipment room power cabinet should be equipped with adequate connectors.
AC power supply requirements
The major AC power supply should be the AC mains supply. In order to guarantee reliable communication, besides the AC mains supply, a diesel-engine generator may also be equipped as the standby power supply. For increased reliability the equipment should be supplied with redundant power rails.
DC power supply requirements
DC power supply system includes storage battery, rectifier and DC power distribution equipment. The nominal DC working voltage is -48V, the variation range allowed is -57V to -40V. The DC power supply should have over-voltage and / or over-current protection.
3.4.6 Lightning-proofing and Grounding
Recently constructed equipment rooms usually use a combined grounding scheme. In a combined grounding scheme the AC ground, DC ground, protection earth ground, lightning-proofing earth ground of all communication equipment share one set of grounding bodies. Below are the general requirements:
The ground resistance should be less than 5. The ground cables are arranged independently and cannot form an electrical
path via a connection between construction bars or form a path via cabinet racks.
Ensure that the ground cable and the ground bar in the equipment room are well connected.
The equipment room should be equipped with lightning rod or a lightning protection network in geographical areas that are subject to lightning strikes.
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The ground body of lightning conductor and lightning arrester are designed in a radial pattern or a ring pattern.
The cabling racks, iron hanging racks, cabinet racks or shells, metal ventilation ducting, metal doors and windows should have protection earth grounds.
3.4.7 Supporting Facilities
Relevant supporting facilities are available, including the MDF, ODF, and DDF.
Supporting facilities have adequate terminals and are normally connected.
The construction site is equipped with essential tables and chairs, telephone for communication, AC power supply socket for construction and so on.
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3.5 Unpacking Inspection
3.5.1 Checking External Package
Unpacking of the case should be performed in the presence of representatives from all interested parties. The Service Provider should notify the FiberHome representative in advance of the time and location of equipment inspection and acceptance.
When the equipment arrives, check and verify the following items according to the checklist:
Verify the contract number, consignee name, project name and consignee address.
Verify the packing case number and packing case quantity.
Verify that the packing case is free of damage or water seepage.
In case of any inconformity with the checklist, do not accept the equipment, but contact with the local office or the head office of FiberHome immediately.
3.5.2 Unpacking Cabinet
Cabinets of various dimensions, usually packed in wooden cases, are unpacked in the same way.
Caution: Avoid any improper unpacking operation. Never strike the wooden case violently for fear it might cause damage to the equipment inside it. During the process of unpacking, pay attention not to bump, strike or scratch the cabinet surface.
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AN5516-06 Optical Line Terminal Equipment Installation Guide
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Prerequisites
Checked and made sure that the packing case is in good condition and acceptable before unpacking the cabinet.
Tools
A flat screwdriver and pliers
Procedures
1. Lay the wooden case down horizontally with the wooden supporting pallet on the ground, as illustrated in Figure 3-2.
Figure 3-2 Laying the wooden case horizontally
2. Insert the end of the flat screwdriver into the slot of the steel tab on the upper cover of the wooden case, turn upwards and pry the steel tab to the angle of 90 degrees, as shown in Figure 3-3.
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Figure 3-3 Prying the steel tab
3. Straighten all the steel tabs on the upper cover of the wooden case with the pliers. And then lift and remove the cover as shown in Figure 3-4.
Figure 3-4 Unpacking the wooden case
4. Take out the shakeproof foam, document bag and accessories from the box.
5. Remove the wooden boards on the sides of the case in the same way, as shown in Figure 3-5.
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Figure 3-5 Removing wooden side boards
6. Take the cabinet out with 2 to 4 people and carry it to the specified location. Then take off the plastic bag wrapping the cabinet and erect the cabinet stably on the floor.
3.5.3 Unpacking Subrack
When the subrack is delivered independently, installers should unpack it before the installation. The AN5516-06 subrack is usually packed in a carton with honeycomb paper boards. This section introduces how to unpack the carton.
Caution: Avoid any nonstandard unpacking actions. Excessive use of force with a hammer on the body of packing case is extremely undesirable and may cause damage to the equipment. Be careful not to bump, strike or scratch the cabinets outside surface.
Prerequisites
Check and make sure that the packing carton is in good condition and acceptable before unpacking the subrack.
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Tools
A paper knife and gloves
Procedures
1. Wear gloves or take other proper protection measures.
2. Lay the carton stably on the ground, with the front of the carton facing upwards.
3. Cut the adhesive tapes along the seams of the carton's cover lightly with the paper knife; and then open the cover.
Caution: When cutting the adhesive tape, do not cut too deep into the carton, making sure that you cut only the tape without damaging the article inside the carton.
4. Check whether each component ESD protection plastic bag and shakeproof foam inside the carton are in good condition; if so, take out the subrack together with the foam.
5. Remove the foams on both the upper and the lower sides of the subrack, and then take out the subrack.
6. Remove the ESD protection bag that contains the subrack.
Figure 3-6 shows the process of unpacking a subrack.
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1. Carton 2. Carton cover 3. Shakeproof foam 4. Subrack 5. ESD protection bag
Figure 3-6 Unpacking a subrack
3.5.4 Unpacking Fan Unit
When the fan unit is delivered independently, installers should unpack it before the installation.
Prer