an overview of tbm tunnelling in turkey and middle east Özgür savaş Özüdoğru e-berk tunnelling...
TRANSCRIPT
An Overview of TBM Tunnelling in Turkey and Middle East
Özgür Savaş Özüdoğru
E-Berk Tunnelling & Foundation Tech.
21.08.2012
Colorado School of Mines
CONTENTS
• A quick overview of E-Berk• Project details in Turkey• Upcoming projects in Turkey• Project details in the Middle East• Selected planned major tunnelling projects in the
M.E.• Selected major tunnelling projects under way in
the M.E.• Conclusion
A Quick Overview of E-Berk• Founded in 2002 as subsidiary of Ozudogru Group of
Companies.
• Located in Ankara with 8000 m² manufacturing and heat treating closed facility.
• Offices are located in Istanbul, England and Qatar (from October 2012).
• All kind of TBM cutters has been producing such as cutter ring, single and double disc cutter, ripper, bucket, knife and any kind of cutter with tungsten carbide.
• Cutterhead modification, TBM overhaul and site assembly.
• 20 projects has been finished in Turkey and exports increased to 12 different countries such as Russia, Poland, India, Bulgaria, Saudi Arabia, Azerbaijan, Australia, Israel, and so on.
Metro transportation is an indispensible issue
for solving traffic problem for metropolitan
areas. Therefore, every year metropolitan
municipalities spend a lot of money for metro
tunnel construction from their budget. For
example, Istanbul Metropolitan Municipality
(IMM) has been spending approximately 45 %
of its investment budget for metro and
transportation projects in last year's.
Depending on the ratio of the population of
human beings, clean water supply and
waste water disposal projects is becoming
more importance. Within this scope, General
Directorate of State Hydraulic Works has
also been spending approximately 20 %
of its investment budget which is about 1
billion USD to clean and waste water tunnel
project.
PROJECT DETAILS IN TURKEY
ANADOLU RAY – Kadikoy Kartal Metro Project
Location: İstanbul, TURKEYContractor: YAPI MERKEZI-DOGUS-YUKSEL-YENIGUN Joint VentureLenght of Tunnel: 12331 mType of TBM: Herrenknecht EPBDiameter of TBM: 6,57 mNumber of Cutter Disc in Cutterhead:
26 single cutter disc 6 double cutter disc
Ground Condition: Clay, sand, gravel deposit, shale,limestone, fault
Single Disc Cutter Cutter Ring Hub Shaft Cutting KnifeTwin Disc Cutter
DSI Blue Tunnel Project (Turkish Republic Ministry of Environment and Forestry)
Location: Konya, TurkeyContractor: İLCİ Joint VentureLenght of Tunnel: 17034 mType of TBM: SELI Double ShieldDiameter of TBM: 4,2 m
Wedge Scraper Support Scraper Wedge TypeRemovableSingleDisc Twin Disc
ISKI Istanbul European Side 2nd Part Waste Water Tunnel Project
Location: Silivri- İstanbul, TurkeyContractor:NAS INS.Lenght of Tunnel: 8674 mType of TBM: Herrenknecht EPB Diameter of TBM: 3,82 m
Double Disc Cutter Scraper Knife HousingBucket Chisel
Single Disc Cutter
ISKI Istanbul European Side 3th Part Sea Water Tunnel Project
Location: Cayırbasi Ayazaga, Turkey
Contractor:DEPAR INS.
Lenght of Tunnel: 5000 m
Type of TBM: Herrenknecht Hardrock TBM
Diameter of TBM: 3120 m
Over Cutter Scraper Bucket Disc Cutter Bucket
ISKI İstanbul European Side 4th Part Waste Water Tunnel Project
Location: Istanbul European SideİLCİ OZGUN Joint VentureLenght of Tunnel: 9254 mType of TBM: Herrenknecht EPBDiameter of TBM: 4,6 m
Twin RipperTwin Disc Cutter
Double Disc TBM Backup Equipments Knife
Istanbul BASAKSEHIR-IKITELLI Metro Project
Location: Istanbul GULERMAK-DOGUS Joint VentureLenght of Tunnel: 5350 mType of TBM: 2 LOVAT EPB, 1 Herrenknecht EPBDiameter of TBM: Each 6.5 m
Twin Ripper Twin Disc Cutter Single Disc TBM Backup Equipments Knife
General layout of ongoing metro projects in Istanbul
Istanbul OTOGAR-KIRAZLI Metro Project
Location: Istanbul GULERMAK-DOGUS Joint VentureLenght of Tunnel: 5500 mType of TBM: 1 Herrenknecht EPB 1 Lovat EPBDiameter of TBM: Each 6.5 m
Twin Ripper Twin Disc Cutter Single Disc TBM Backup Equipments Knife
Istanbul MARMARAY Project
Location: Istanbul TAISEI-GAMA-NUROL Joint VentureLenght of Tunnel: 9360 mType of TBM: 2 HITACHI ZOHEN, 1 JTSC EPBDiameter of TBM: Each 7.0 m
Single Disc Type 1 Single Disc Type 2
MELEN Project - Istanbul
Location: Istanbul,
Mosmetrostroy, Engeocom,
Alke and STFA Joint Venture
Lenght of Tunnel: 5500 m
Type of TBM:Herrenknecht EPB
Diameter of TBM: 6.15 m
Scraper BucketTwin Disc Cutter Single Disc
Istanbul-Ankara High Speed Rail Project, Kosekoy Tunnel
Location: Bilecik-Kosekoy,
Cengiz, Ictas, Belen Joint Venture
Lenght of Tunnel: 6100 m
Type of TBM:Herrenknecht
Single Shiled
Diameter of TBM: 13.77 m
Double Disc Cutter
Scraper Knife HousingBucket Single Disc Cutter
Twin Disc Cutter
ANKARA WATER II. MERHALE PROJECT-GEREDE
Location: Gerede, Kolin
Limak Joint Venture
Lenght of Tunnel: 31600 m
Type of TBM: 3 Herrenknecht
Double Shiled
Diameter of TBM: 5.40 m
Bucket Single Disc Cutter
Twin Disc Cutter
ISTANBUL METRO PROJECT, USKUDAR-UMRANIYE
Location: Istanbul, Dogus Const.
Lenght of Tunnel: 22100 m by
TBMs, 18700 m by NATM
Type of TBM: 3 Herrenknecht
Double Shiled
Diameter of TBM: 6.30 m
Double Disc Cutter
Scraper Knife HousingBucket Single Disc Cutter
Twin Disc Cutter
SURUC TUNNEL PROJECT
Location: Sanliurfa, Ilci Const.
Lenght of Tunnel: 17185 m
Type of TBM: SELI Double Shiled
Diameter of TBM: 7.80 m
Double Disc Cutter
Scraper Knife HousingBucket Single Disc Cutter
Twin Disc Cutter
ANKARA METRO PROJECTS
Under construction metro projects
• Ankara Metro (M2, Kizilay-Çayyolu)- 16.6 km total length, 3.7 km by TBM and 2.9km by NATM.
• Ankara Metro (M3, Batikent-Torekent)- 16 km total length, 2 km by TBM and 6.6 kmby cut and cover.
• Ankara Metro (M4, Tandoğan-Kecioren)- 9.2 km total length, 4.2 km by TBM and 3 km by
NATM.
KARGI HEP PROJECT
Location: Kargi-Corum, Gulermak
Heavy Ind.Co.
Lenght of Tunnel: 11800 m
Type of TBM: Robbins Double
Shiled
Diameter of TBM: 10.00 m
Single Disc Cutter
Twin Disc Cutter
Scrapper
YAMANLI HEPP PROJECT
Location: Adana, EnerjiSa-NTF
Const.
Lenght of Tunnel: 7900 m
Type of TBM: Robbins Double
Shiled
Diameter of TBM: 4.40 m
Double Disc Cutter
Single Disc Cutter
Twin Disc Cutter
Scrapper
DOGANCAY HEP PROJECT
Location: Adana, EnerjiSa
Atac,Hinteregger Joint Venture
Lenght of Tunnel: 6900 m
Type of TBM: Herrenknecht Double
Shiled
Diameter of TBM: 4.20 m
Double Disc Cutter
Bucket Single Disc Cutter
Twin Disc Cutter
KARAKUZ DAM and HEP PROJECT
Location: Adana, Alarko-Altek
Const.
Lenght of Tunnel: 11000 m
Type of TBM: 2 CAT Double
Shiled
Diameter of TBM: 3.00 m
Double Disc Cutter
Bucket Single Disc Cutter
Twin Disc Cutter
UPCOMING PROJECTS
• OVIT Tunnel Project;- City : Rize- Contractor : Makyol Const.- Length : 30 km (2 x 15 km)- Diameter : 12.50 m excavation- Machine Type : 2 Gripper TBM- 1850 m Raise Boring with 6 m diameter for
ventilation shafts
• Silvan Tunnel Project;- City : Diyarbakır- Contractor : Yertas, Kayaoglu Joint Venture- Length : 20.5 km (2 x 10.25 km)- Diameter : 7.9 m excavation- Machine Type : Double Shield TBM (Herrenknecht)
• Babakaya Tunnel Project;- City : Diyarbakır- Contractor : Unal Akpınar Const.- Length : 10.4 km (2 x 5.2 km) - Diameter : 7.9 m diameter- Machine Type : Double Shield TBM (CAT)
• Beylerbeyi Wastewater Tunnel Project,- City : Istanbul- Contractor : Unal Akpinar Const.- Length : 4680 m- Diameter : 3.2 m excavation- Machine Type : Single shiled
• Zeytinburnu Wastewater Tunnel Project,- City : Istanbul- Contractor : Unal Akpinar Const.- Length : 4500 m- Diameter : 3.2 m excavation- Machine Type : EPB
• Dogancay Tunnel Project (Ankara-Istanbul High Speed Rail Project);
- City : Bilecik (Vezirhan-Kosekoy)- Length : 7.4 km- Diameter : 13.80 m excavation- Machine Type : EPB (expected)
• Bagbası Tunnel Project;- City : Konya- Contractor : Ilci Constr.- Length : 18 km- Diameter : 5.2 m excavation- Machine Type : Double shiled TBM
• Bosphorus Crossing Tunnel Project;
- City : Istanbul, under the bosphorus- Contractor : Yapi Merkezi and SKEC-Samwhan-
Hansin-Namkwang-Kukdong Joint Venture- Length : 3.34 km- Diameter : 13.70 m excavation- Machine Type : Herrenknecht Slurry TBM
PROJECT DETAILS IN MIDDLE EAST
As it is know that the Middle East market has quite
big value of construction industry. About 80 per
cent of the projects involving tunnelling are in the
transport sector, including metro schemes in Cairo,
Abu Dhabi, Baku, Tehran,Tel Aviv, Doha, Riyadh
and Kuwait. Urban transport projects often for
tunnelling as underground lines minimise disruption to
the existing buildings and infrastructure of cities.
More than $279 bn-worth of projects with a tunnelling
element are currently planned or under way in the
Middle East.
With $76.2bn of new projects and extensions to
existing lines planned in the Gulf and North
Africa, the urban rail sector is set to offer
significant opportunities for contractors in the
region.
If we have a look at tunnelling industry, we have
seen that there are many projects which are under
way and planning to built.
Selected Planned Major Tunnelling Projects
• Kuwait Metro Project,Sector: RailCost : 7 billion USDScope : 160km metro networkClient : Partnerships Technical BureauCountry : Kuwait Expected Tunnelling : TBMTender Issue Date: Jul-12
• Inner Doha Resewerage Scheme,
Sector : Water Cost : 2,5 billion USDScope : Interceptor tunnelClient : Public Works Authority (Ashghal) Country : Qatar Expected Tunnelling : TBM Tender Issue Date : Dec-12
• King Faisal Tunnel,
Sector: Road Cost : 500 million USD Scope : 2.5km underpass beneath King
Faisal highwayClient : Ministry of Public Works Country: Bahrain Estimated Tunnelling : Cut and cover Tender Issue Date : Jan-13
• Etihad Rail Phase 3,
Sector : Rail Cost : 2,5 billion USDScope : Final section of 1,200km network to
Fujairah and Oman border Client: Etihad Rail Country: UAE Estimated Tunnelling: Drill and blast Tender Issue Date: Jan-13
• Oman National Railway,
Sector : Rail Cost: 2,5 billion USDScope : 1,370km network, starting with
230km line from Muscat to Sohar Client: Ministry of Transport Country: Oman Estimated Tunnelling : Drill and blast Tender Issue Date : Apr-13
• Mecca-Taif Road Tunnel,
Sector : Road Cost : 533 million USD Scope : 11km road tunnel Client : Al-Tareek Investment & Development
Company Country : Saudi Arabia Estimated Tunnelling : Cut and cover Tender Issue Date : Apr-13
• Abu Dhabi Metro,
Sector : Rail Cost : 7 billion USDScope : 131km network under Abu Dhabi,
mainly tunnelled Client : Ministry of Transport Country : UAE Estimated Tunnelling : TBM Tender Issue Date : Jun-13
• Cairo Metro Line 4 ,
Sector : Rail Cost : 2,6 billion USDScope : 24km metro linking Giza and Grand
Museum to city centre Client : National Authority for Tunnelling Country : Egypt Estimated Tunnelling : TBM Tender Issue Date : Aug-13
• Cairo Metro Line 3 Phase 3 ,
Sector : Rail Cost : 1 billion USD Scope : 16.6km, mainly underground,
extending current Line 3 Client : National Authority for Tunnelling Country : Egypt Estimated Tunnelling : TBM Tender Issue Date : Third quarter 2012
• Baghdad Metro Project,
Sector : Rail Cost : 3 billion USDScope : 39km city centre metro network Client : Baghdad Municipality Country : Iraq Estimated Tunnelling : TBM Tender Issue Date : Dec-13
• Tehran Metro Lines 8,9 and Express Lines,
Sector : Rail Cost : 10 billion USD Scope : 179km expansion of existing system
by 2025Client : Tehran Metro Company Country : Iran Estimated Tunnelling : TBM Tender Issue Date : First quarter 2018
• Al-Hayer Wastewater Project,
Sector : Water Cost : 100 million USD Scope : Two 37km 3,000mm wastewater
tunnelsClient : National Water Company Country : Saudi Arabia Estimated Tunnelling : TBM Tender Issue Date : Bids under evaluation
Selected Major Tunnelling Projects Under Way
• Abu Dhabi Road Tunnels Project, Sector : Road Cost : 817 million USDScope : Three road tunnels and two flyovers
improving road access to Port Zayed Status : Under construction Country : UAE Client : Abu Dhabi Municipality Proposed Completion Date : May-12
• Qatar Education City Utilities Tunnel,
Sector : Water Cost : 184 million USDScope : 9km utility tunnel for Education City
services Status: Under construction County : Qatar Client :Qatar Foundation Proposed Completion Date : May-12
• Dammam University Tunnel Project,
Sector : Road Cost : 66 million USD Scope : 30km connection between university
and hospital Status : Under construction Country : Saudi Arabia Client : Ministry of Higher Education Proposed Completion Date : Oct-13
• Riyadh Road Tunnels,
Sector : Road Cost : 55 million USD Scope : Two road tunnels in Riyadh Status : Under construction Country : Saudi Arabia Client : Riyadh Municipality Proposed Completion Date : Apr-14
• Muharraq Wastewater Treatment Project,
Sector : Water Cost : 250 million USD Scope : New facility including 20.9km gravity
sewerStatus : Under construction Country : Bahrain Client : Muharraq STP Company Proposed Completion Date : Oct-14
• Abu Dhabi Step,
Sector : Water Cost : 1,6 billion USDScope : 41km water storage tunnel Status: Under construction under three
tunnelling packages Country : UAE Client : Abu Dhabi Sewerage Services Co. Proposed Completion Date : Dec 2014
• Etihad Rail Project,
Sector : Rail Cost : 11 billion USD Scope : 1,200km network including six
tunnels Status : Phase 1 under construction Country : UAE Client : Etihad Rail Proposed Completion Date : Jan-18
• Azer Korpu Baku Metro Project,
Sector : Rail Cost : 600 million USD Scope : Under Construction, 12200 m length in
total with 6.5 m 2 EPB (1 Herrenknecht, 1 Robbins)
Country : Azerbaijan Proposed Completion Date : 2015
• Tel Aviv – Jeruselam High Speed Rail Project,
Sector : RailScope : Under construction, 21000 m length in
total, 1 Herrenknecht EPB and 2 double shiled with 10.3 m diameter.
City : Tel AvivProposed Completion Date : 2015
• Tel Aviv Metro Project,
Sector : Rail Cost : 12 billion USD Scope : Under construction, 23 km Red Line with
6.5 m diameter, 35 km Green Line with 6.5 m diameter
Country : Israel Client : Metropolitan Mass Transit System Ltd. Proposed Completion Date : 2017
CONCLUSIONAccording to growing population and increasing economic
opportunities in rapidly developing countries, especially
infrastructure investments in are gaining more and more
importance.
In this context, local administrations have been planing to
invest more for metro, rail, road, clean and waste water
tunnel projects as it is seens in this presentation.
As one of the companies that related in TBM industry , we
would like to be also one of the solution partners for each
single project.
ANY QUESTION ???
THANK YOU