an italiancompany a worldwidevisioncastoldimoretti.com/download/company-profile.pdfmodularity easily...

An Italian companyA worldwide vision

www.castoldimoretti.com

C&M

-09

0320

18

• Innovation is in our DNA

• Applications

• Technical principle and advantages

• Why choose our products?

• SSR vs conventional systems

• Products portfolio

• Management

• Team and Operations

• Sales organization

• Production process and Certifications

• References

• Technical principle

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Agenda

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• Innovation is in our DNA Our groundbreaking SSR - Shield Stabilizer Regulator -stabilize the MV & LV voltage level at the nominal value even for fluctuation up to ± 20%

• Our SSR are fully designed and developed in Italy by a team of expert with proven 30+ years of experience in the electro technical industry

• Advanced technical design tools, such as Finite Element Analysis, are intensely used in the elaboration phase

• The most advanced process equipment, such as the Vacuum Technology, are used in the manufacturing phase

• Castoldi&Moretti innovative SSR are patent protecting


Innovation is in our DNA

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When the lines have a significant length, it may become essential tocompensates the variable voltage drop due to the variable load

Moreover, the new paradigm of the Smart Grid, with the distribution networks fed by an increasing percentage of renewable energy sources,introduces additional voltage fluctuation.


Applications: Distribution Utilities

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In remote manufacturing departments, far from the power source of thefactory, the voltage drop due to the power cable length (dynamically affectedalso by the operations) can bring to voltage fluctuation that may not besuitable to operate machine-tools, welding machines and drying processes

In industries of significant size feed by their own power transformer withmanual voltage control within ± 5% of the nominal value, the manual voltageadjustment operation can bring unsuitable production discontinuity.


Applications: industry

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Applications: civil users

Voltage fluctuations in a building, an hotel, a hospital or a shopping mall canbring considerable problems to the electrical devices. Voltage fluctuations canhave exogenous origin or can be caused by the user itself with load variations

To power the assets with voltage different than the nominal, is unacceptable formission-critical devices and can bring a reduction in the asset’s service life and anincrease of the maintenance costs.

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• Innovative designIn the SSR the output voltage is contact-less regulated by the position of a mobile isolated short-circuited coil over the fixed coil in the magnetic core

• Extended stabilizationThe SSR is able to continuously and dynamically stabilize the voltage level at the nominal value even for fluctuation upto +/- 20%

• Continuous regulationThanks to its design, the SSR controls the voltage in continuous way and not by step as the conventional system. This is done by the mean of a brush-less motor that automatically and dynamically adjust the position of a mobile isolated short-circuited coil

• Safer and cost effective This peculiar designs brings a more cost effective solution (up to 30% price reduction compared to the conventional systems) and additionally overcomes the need to use sliding contacts avoiding there levant sparks and the related carbonaceous residues that negatively affects the conventional systems.


Technical principle and advantages

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• InnovativeThe SSR overcomes the need of sliding contacts and avoids the related sparks with carbon residues that negativelyaffects the conventional systems

• Plug & PlayThe SSR is available alone, as plug and play voltage stabilizer, or it can be delivered embedded in a stabilized powertransformer

• Smart & scalableThe SSR is Smart Grid & Industry 4.0 ready and it is available in standard modular configurations from 0,4 to 24 kV with power ranging from 50 to 5000 kVA. The modularity easily enable tailor made solutions for special applications.

Why choose our products?

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SSR vs Conventional System

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Topics SSR CS Explanations

Maintenance +++ + CS requires periodic mantenance, SSR doesn’t require any

Overload +++ --- CS doesn’t stand any overload, SSR could withstand potential overload

Shortcircuit ++ - CS doesn’t stand any short circuit, SSR could withstand potential overload

Sparks +++ ---- CS has sparks with any position change. SSR doesn’t have any phisical contact generating any spark

Modularity +++ + More flexibility and less limitation for SSR design

Rated Power ++ + SSR is applicable for all kind of rated power (LV /MV)

Efficency ++ - SSR allows to achieve high level of efficiency compared to CS

Accurancy +++ + SSR is able to achieve very good voltage level accurancy

Magnetic Saturation +++ -- SSR has a magnetic flux comparable to a reactor

Price +++ --- The simplicity of SSR design always provides a more competitive price solution

• SSR-LV Low Voltage Shield Stabilizer Regulator

• SSR-MV Medium Voltage Shield Stabilizer Regulator

• T-SSR Medium Voltage Stabilized TransformerThe T-SSR is a stabilized transformer that integrates a power transformer and an SSR MV Controller in a single box. See SSR-MV technical data. Above data refers to the standard products. The modularity easily enable full tailor made solutions for special applications.

• IOT – Automation 4.0The digital controller for the SSR is actuallyunder development. It will open the SSR to the IOT

and Automation 4.0 world


Product’s portfolio

Line Power Rated Voltage Stabilized Power Regulation Stabilzed current

50 - 380 kVA 380 V 5 - 60 kVA Up to ± 20% 76,0 - 455,8 A

Line Power Rated Voltage Stabilized Power Regulation Stabilzed current

250 – 5.000 kVA 15 -22 kV 25 – 1.000 kVA Up to ± 20% 13,1 – 262,0 A

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• Management Team

Alberto Castoldi Vice President and R&D DirectorOlivier Auvray Industrial ManagerBruno Colombo Chief Finance Officer


Management Team and Operations

Products Range Technology Location Uncoversurface

Cover Surface People Capacity Lead lime

Ex-Works

SSR MVT-SSR MV RIP - OIP Italy 80.000 m2 40.000 m2 120 4.000 pcs/y 6 weeks

SSR LV LV RIP Italy 2.000 m2 1.200 m2 6 1.000 pcs/y 4 weeks

Sales representative per Countries

• North Europe

• Central Europe

• Italy

• Russia – Belarus

• Albania – Cuba – Romania

• Africa

• North America

• Middle East

• China


Sales organization

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FINISHING & ACCESSORIESAll the product are full accessorized and

finished as per customer specifications

CERTIFICATIONS• ISO 9001 production process to ensure high quality

products ISO 14000 to ensure full environmental respect• ISO 14000 to ensure full environmental respect• ISO 18000 to ensure safety of operators• Compliance to Italian DSO norms

TREATMENT & FILLINGAdvanced processes, such as the Vacuum Techology,

are used in the maufacturing of this Made in Italydevice

MANUFACTURINGAll critical parts & components

are insourced

TESTINGRoutine test covers 100% of the production and functionalities

SKILLHigh skilled people ensure high quality product

MADE IN ITALY

Production process and certifications

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References (1/2)

Installed BaseThe SSR system is the evolution of a design solution invented by Alberto Castoldi and widely used for voltage regulationinglass works factories which today can claim a solid installed base and a multi-year continuity of service.

YEAR FACTORY TYPE

2000 Fardis powerplant Iran 1 shield regulator 1 phase 350 kva 380/0-550 volt

2000 F.I.C. (G.B) Oriental glas 1 shield regulator 3/1 phase 250 KVA 220/0- 380 volt

2000 Italelettra (Italy) 1 shield regulator 1 phase 20 kva 380/0-380 volt

2001 F.I.C. (G.B.) iran 1 shield regulator 3/1 phase 500 kva 15000 /0-380 volt

2001 ENEL (Italy) 3 shield regulator ( stabilizer type) 10 kva 220+-10%/220+-1%

2002 Bormioli Rocco (Italy) 2 shield regulator 3 phases 3400 kva 15000/0- 380 volt

2002 Vetrerie Piegaresi (Italy) 2 shield regulator 1 phase 56 kva 223/-700 + 700volt wuth automatic regulation

2002 Imefy (Italy) 1 shield regulator 3 phases 20 kva 380/0-380

2003 F.I.C. (G.B.) Turchia 1 mix regulator 3 phases 600 kva 34500/450- 150 volt

2003 F.I.C. (G.B.) turchia 1 mix regulator 3 phases 300 kva 34500/450- 100 volt

2003 Alcatel 1 stabilizer 3 phase 60 kva 355-424 / 303-400 volt

2003 F.I.C. (G.B.) PPG 2 mix regulator 3/2 phases 588 kva 415/780-0 volt

2004 Vetrerie Piegaresi (Italy) NO 12 shield regulators 1 phase 56 kva 223/-700 + 700volt with automatic regulation

2004 Gavazzi (Italy) 1 shield regulator –stabilizer 150 kva for offshore petroleum platform

2004 Mvl. Co (IRAN) 1 shield regulator 3/1 phase 500 kva 15000 /0-380 volt

2004 LIPEX (Germany) No 2 shield regulator 150 KVA 400/100-300 V

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YEAR FACTORY TYPE

2005 FIC (G.B) GIappone No 1 regulator 1000 kva 10000/ 220-50 V in 6 step (on volt tap changer- with inter step continuos regulation)

2005 FIC (G.B.) No 1 step regulator 1000 kva 15000/60-220 volt – 1700

2006 F.I.C. (G.B.) No 1 shield regulator 800 kva 33000/40-215 volt – 1700

2006 LIPEX (Germany) No 2 shield regulator 2046 kva 6000/72-304 volt – 5000

2007 MCR (Italy) No 1 shield regulator 1100 kva 6000/60-160 volt – 5000 A

2007 TECHGLASS No 1 regulator 1150 kva 22000/ 220-50 V in 5 step (on volt tap changer- with inter step continuos regulation)

2008 F.I.C (G.B.) No 1 step regulator 600 kva

2008 TECHGLASS (Poland) No 1 regulator 600 kva 15000/ 220-50 V in 5 step (on volt tap changer- with inter step continuos regulation)

2008 MCR (Italy) No 1 shield regulator 1060 kva 3f 50Hz 6000/60-160 volt

2008 TECHGLASS (Poland) No 2 shield regulator 1100 kva 20000/280 100 volt

2009 MCR-BDF (Russia) No 1 shield regulator 1200 kva 3f 50Hz 6000/60-160 volt 2500Af max

2010 F.I.C. (G.B.) UKRAINA Lisichansky Glass Factory No 1 shield regulator 1600 kva 3f 50Hz 6000/60-210 volt 3700A max

2010 OI SAN POLO No 1 shield regulator 2000 kva 3/2f 50Hz 2000/0-270 volt 5000A max

2011 TECHGLASS (Poland) No 1 shield regulator 607 kva 3f 50Hz 15000/40-115 volt 1760 A max

2011 TECHGLASS (Poland) No 1 shield regulator 610 kva 3f 50Hz 10000/80-180 volt 1400A max

2011 TECHGLASS (Poland) No 1 shield regulator 861 kva 3f 50Hz 10000/50-250 volt 1400A max

2012 Advantech No 4 Shield regulator 1f 800 kva 50Hz 10000/400-180 volt 4000A max

2014 TECHGLASS POLAND (Saudi Arabis) No 1 Shield regulator 1200 kva 3f 60Hz 13800volt/ 40-102 volt 3910 A max phase

2014 BDF (Uruguay) No 1 Shield regulator 1f 60 Hz 750 kva 4160 vot/ 286-108volt 8 taps with intersteps continuous regulation 10%

2014 AMC-glass (Russia) No 1 Shield regulator 3f 50Hz 900 kva 10000v/ 180-40 vf 4000 A max

2015 Neuborg (Bormioli) no 1 shield regulator 500 kva 3 phases 20000/0-180 volt 1285 A max

2015 Neuborg (Bormioli) no 1 shield regulator 300 kva 3 phases 20000/40-150 volt 1000 A max

References (2/2)

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Technical Principle

VOLTAGE REGULATOR TECHNICAL SOLUTIONSIt is possible to manufacture them by using different solutions:

• Transformer with ON-Load TAP Changer as big transformer installed in the substation• Voltage regulator with Rollers or Skids for only Low Voltage applications• Electronic System but only for Low Voltage applications• Shield regulator useful for all Voltage and Rated Power

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SSR Advantage

ADVANTAGE WITH SSR REGULATORS:

• Maximum flexibility of realization, no limitation of Voltage/rated Power• Comparable to Static Transformer, all test are applicable with this tipology• Absolutely protected for Short Circuit and overload default• Absence of moving contacts

• No hot spot inside • No spark during the move• No pollution• No presence of Harmonic Disturbances, no electronic device

• Maintenance cost reduction• Asset capacity utilization improvement• Asset Cycle-life increased

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Technical Principle

When winding Cis in the midlle position,

Voltage out put is equal V2

When winding Cis in the low position,Voltage out put is 0V

When winding Cis in the low position,

Voltage out put is equal to V1

Shield regulator

a = b fix windings opposite one respect the otherc = mobil winding

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Technical Principle

From shield regulator to shield stabilizer

REGULATOR STABILIZER(PATENTED)

REGULATOR STABILIZER(PATENTED)

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Technical Principle

Shield regulator

Remark: 15% is only an example. The range of regulation can be between 10 to 20% or more

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Technical Principle

EXAMPLE OF SHIELD STABILIZER POWER CIRCUIT 15000 + - 10% / 15000 + - 2%

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Technical Principle

EXAMPLE SSR LV 400 + - 15% / 400 + - 1%

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Eletrocnic Balance

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SSR Design

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Offer Request form

INPUT DATA FOR OFFER REQUEST ELABORATION:

Fill out the web site form to process the best deal for you.

Power Frequency

Nominal Voltage

Upward % voltage variation

Downward % voltage variation

Single/Three phase with Neutral or not

Envirionmental condition

Alluminam/Copper winding

Indoor/Outdoor location

Regulation with standard or customer Electronic Balance

Accessorries request

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Pictures

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Welcome to Castoldi&Moretti, your solid partner to design, developand

produce special electrical equipment’s and solutions to boost your

business!

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