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F O R P E R S O N N E L C E R T IF I C A T I O N S C H E M E CSWIP F O R P E R S O N N E L C E R T IFIC A TIO N S C H E M E CSWIP “Engineering - Conceptual Visualization is Our Strength” www.unitedndt.co An ISO 9001 : 2008 Certified Institution

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Page 1: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

FOR PERSONNEL

CERTIFICATION SCHEM

E

CSWIPFOR PERSONNEL

CERTIFICATION SCHEM

E

CSWIP

“Engineering - Conceptual Visualization is Our Strength”

www.unitedndt.co

An ISO 9001 : 2008 Certi�ed Institution

Page 2: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

United NDT Training & Inspection Centre (UNTIC) understands your training challenges and have solution to

meet your speci�c needs.

To meet the educational and career advancement needs of Oil & Gas professional’s worldwide, UNTIC

o�ers comprehensive customized training program that �t the needs of candidate. UNTIC is a proven & unique

training institute providing training in the highly demanding and competitive �eld of Piping, Oil & Gas Industry.

Our Various International certi�cation training programs are designed to meet the need of aspiring youth of

today to ful�ll their dream career in Oil and Gas Industry. Our curriculum includes trainings on NDT, Mechani-

cal,Electrical, Civil QA/QC, Preparatory trainings on Welding & Painting Inspection. Our well experienced faculty,

with the help of well equipped miniature scale lab enables our students to have a thorough grounding on both

the theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes

provide a unique experience to our students as they go through the various stages of training.

In this fast moving world choosing a right way to achieve our goal for building a career is very import-

ant. A career in Oil & Gas, Piping, Mechanical QA/QC is the right choice that accelerates you to a successful life.

UNTIC is committing to ourselves, and giving a quality job oriented training. Our industrially accepted

courses are unique and well equipped with various industrial needs.

Contact us to know more on our training programme.

Wishing you all the best.....

Managing Director

United NDT Training & Inspection Centre

Dear Candidate,

Page 3: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

We accomplish this by committing to our shared values and by

achieving the highest levels of customer satisfaction by rendering

exemplary service beyond expectations, with extraordinary

emphasis on providing the best education and training in the

industry.

Our MissionOur Vision

Overview

United NDT Training & Inspection Centre (UNTIC) is an Oil and Gas Industry based institute operating from its

corporate o�ce COCHIN with branches in Trivandrum, Calicut, Kollam, Hyderabad, Chennai, UAE, Qatar and

Kuwait. Established in 2009, our endeavour is to improve and meet superior Quality Assurance/Quality Control

standards, enhance productivity as well as augment personal and professional aspects.

United team consists of various departments with hard working and dedicated sta�s. Our team consists

of Auditors, Consultants, Welding and Painting Inspectors Certi�ed in the U.S and U.K standards. We are the leading

training institute in India with service in the �eld of Non Destructive Testing (NDT), Welding and Painting and in

service inspection.

To become the most preferred inspection, weld-

ing, NDT technology training institute by provid-

ing superior quality training based on interna-

tional best practices and to establish the basics

for human resources investment as our highest

priority. Also to attain value added programs in

international industries there by satisfying all of

our bene�ciaries and organisation.

Page 4: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

TECHNICAL PROGRAMMES • NDT- Certi�cation Approved by ASNT, ( Level 1 / Level 2 Courses ) and other well recognized courses, hence dealing services for qualifying and certifying personnel in QA/QC and NDT with various approvals. • Reading and review of Mechanical Construction Drawings • Lead Auditor Courses • NEBOSH - Health & Safety • MEP/HVAC ( 3 Months ) • Advanced Oil and Gas Engineering ( 6 Months) • Diploma in Oil and Gas Construction ( 6 Months) • Welding Engineering ( 3 Months ) • Diploma in Coating Technology ( 2 Months ) • Diploma in Structural Engineering ( 3 Months ) • HVAC • Mechanical QA/QC ( 3 Months ) • Civil QA/QC ( 3 Months ) • Piping Engineering ( 1 Month ) • Process Plant Shutdown & Maintenance Engineering • Welding (Tig,Mig,Arc) 6 Months • Interview Preparations & Training • IFC Drawings • Welding QA/QC • Fabrication Engineering • Inspection Engineering • Industrial Engineering Drawings • Codes and Standards familiarization • Quality documentation and Reporting • Basic of Advanced NDE Techniques

Our Preparatory Courses • CSWIP 3.1- Welding inspector • CSWIP 3.2- Senior Welding Inspector • CSWIP Bridging- AWS to CSWIP 3.1 • BGAS Gr: 3/2- Painting Inspector • BGAS Gr : 1 Senior Painting Inspector : O�shore specialist • AWS - CWI Welding Inspector • NACE - CIP Painting Inspector • API 570, 510, 653 & 580

Page 5: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

In today’s world where new materials are being developed, older

materials and bonding methods are being subjected to higher

pressures and loads, NDT ensures that materials can continue to

operate to their highest capacity with the assurance that they will

not fail within predetermined time limits.

Common NDT methods include ultrasonic, magnetic-particle, liquid

penetrant, radiographic, visual inspection , eddy-current testing .

The �eld of NDT plays a critical role in inspecting that structural

component and systems perform their function in a reliable fashion.

Successful NDT tests allow locating and characterizing material conditions

and �aws.

NDT Non Destructive Testing

CSWIP provides internationally recognised role-speci�c competence for

people engaged in welding, joining materials integrity and inspection in

manufacturing construction operations or repair of high integrity structures,

plant or machinary. CSWIP certi�cation Scheme are UKAS accredited to

ISO/IEC/17024,the international standard of personnel certi�cation.

British Gas Approval Scheme (BGAS) addresses numerous paint

types and systems used in the construction and are suitable for

candidates with industrial painting. The course is largely theoreti-

cal but involves hands-on experience with relevant inspection

equipment and bias towards British Gas / National Frid painting

practices. BGAS certi�cation has got two Grades as BGAS Gr : 3/2

and Gr : 1. BGAS Gr : 3/2 addresses importance of surface prepara-

tion on numerous of application and testing used in the Construc-

tion & Industrial segments. BGAS Gr : 1 an advanced quali�cation

deals speci�cally with o� shore practices to recognise laws and

structures of o�shore platform.

BGAS ( British Gas Approval Scheme )

FOR PERSONNEL

CERTIFICATION SCHEM

E

CSWIP

FOR PERSONNEL

CERTIFICATION SCHEM

E

CSWIP

CSWIP( Certi�cation Scheme for Welding Inspection for Personnel )

Page 6: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

API ( American Petroleum Institute )

The Certi�ed Welding Inspector (CWI) involves great responsibil-

ity and remarkable skill demonstration. The CWI is widely recog-

nized, internationally and successful companies have come to rely

on this AWS certi�cation when ensuring the highest level of

quality workmanship. On obtaining your CWI certi�cation, you

can easily bridge into other programs CSWIP 3.1 and reap

additional bene�ts. The welding course will be based on ASME

SEC IX speci�cally but will also include AWS and ASME SEC VIII

guidelines, modules will be Welding inspection and certi�cation,

safe practices for welding inspectors, metal joining and cutting

process, weld joint geometry and welding symbols, welding

metallurgy and weld metal discontinuities, visual inspection

and other NDT methods, WPS/PQR as per ASME SEC IX, welding

process at your works and improvement scopes and case studies as

per your scope of work.

AWS ( American Welding Society )

The American Petroleum Institute (API) runs a certi�cation

programme for individual, especially for the in-service

inspection of pressure vessels, piping and above ground

Storage tanks. The API schemes are linked to speci�c set of

API and ASME codes relating to the type of equipment

covered : API 510: Pressure vessel inspector, API 570: Authorized

Piping inspector, API 653: Storage tank inspector above ground

and these are the main ones. API standards are designed to

assist industry professionals improve the e�ciency and cost

e�ectiveness of their operations.

API - 571 Corrosion and Materials Professional

API - 577 Welding Inspection and Metallurgy Professional

API - 580 Risk Based Inspection Professional

are some of other supplementary programs.

Page 7: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

NACE( National Association of Corrosion Engineers )

The NACE Coating Inspector Program(CIP) has set

the standard for inspections in the protective

coatings industry. CIP certi�cation program

designed to improve the overall quality of inspec-

tions performed, and it continues to provide the

most complete training curriculum, producing

top-notch inspectors for the industry. NACE certi�-

cation has three levels as CIP level 1,2 & 3 where we

provide CIP Level 1&2. Nace focuses on advanced

inspection techniques and specialized application

methods for both steel and non-steel substrates,

including concrete. NACE credentials are the

ultimate proof of competence in the corrosion

industry. An industry that is based around technol-

ogy and innovation. A NACE course can launch a

new career, broaden your area of expertise. Career

long professional development and may be taken

as stand-alone training path toward achieving

certi�cation.

IRCA Certi�ed ISO 9001/OHSAS 18001 Lead Auditor Training Program

IRCA Certi�ed Course (A17070)“Quality

Management System (QMS) Auditor/ Lead

Auditor Training Course (ISO 9001)” course

teaches the principles and practices of

e�ective quality management system

audits in accordance with ISO 9001 and ISO

19011. Plan, conduct, report and follow up

an audit of a quality management system to

establish conformity ISO 9001 and in accor-

dance with ISO 19011 (and ISO 17021

where appropriate).ISO 14001/ 2015

Page 8: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Mechanical QA / QC Engineering

Civil Engineering

The existing engineering education methodology has been insu�cient in providing the right kind of practical expo-

sure to the students. The Civil Engineering sector is in high demand at present and job opportunities are in the maxi-

mum.

As you know, the foundation determines the strength of any structure. We, at United NDT provide a strong

base for the engineers to build up their career, by giving them hands on training in planning, designing and managing

Civil Engineering projects. Our course syllabus is integrated with aptitude analysis and life skill development. Our aim is

to provide practically prudent and competent professional assets for the Civil Engineering industry.

• Radiographic Testing(RT)

• Ultrasonic Testing(UT)

• Liquid Penetrant Testing(PT)

• Magnetic Particle Testing(MT)

• Visual Testing(VT)

• Radiographic Film Interpretation(RTFI)

• Piping & Engineering Drawings

• Piping & Isometric Drawings

• Welding Inspection

• Coating Inspection

• Equipment Inspection

• Safety Precautions

• QA Documentation

• QC Inspection Basics

• Duties & responsibility of QC inspector • Punch listing • Material specification • Fabrication & Erection methods • Test Pack Preparation • Codes standard & Specification

Page 9: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Quantity survey & Estimation Engineering (QS)

Total Station & GPS

• Procedure of Estimating

• Method of Building Estimate

• Estimate of Buildings

• Estimate of Different Types of Roof

• R.C.C Works and Structures

• Sanitary and Water Supply Works

• Materials and Labour

• Road Estimate and Culvert

• Valuation and Billing

• Surveying

• Cross section

• Contour Map

• Free station survey

• Tie Distance

• Staking out

• Computations

• Remote Height

• Area (Plan)

• Cut and Fill Volumes

• Control survey

• Mapping survey

• Electric wire Survey

• Road Survey

• Stake-out

Civil QA / QC Engineering

• Ultrasonic pulse velocity testing

• Rebound hammer testing

• Rubber locator (cover meter) survey

• Carbonation & chloride testing

• Coating thickness measurement on

concrete

• Infrared thermography

• Radiography

• Permeability test

• Pile integrity test

SECTION I (ASNT LEVEL II)

Page 10: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Modules • Electrical Engineer QA/QC Introduction of Industries • Project quality control requirements • Quality control reviews • Right-of-way, constructability, and bidability reviews • Method of documentation of comments, coordination and responses • Quality assurance • Process improvement Oil and Gas • Audit • Safe Operation & Maintenance of Circuit Breakers & Switches

• NEBOSH International Diploma

in Occupational Health & Safety

• NEBOSH International General

Certi�cate (English &Arabic )

• NEBOSH International Technical

Certi�cate in Oil and Gas

Operational Safety

• NEBOSH Health & Safety at Work

(English & Arabic)

NEBOSH IOSHIOSH Working Safely •

IOSH Managing Safely •

IOSH accident Investigation •

In association with Arbrit

Electrical QA / QC

• Earthing, Bonding & Lightning & Surge Protection of Electrical & Electronic Systems and Equipment• Transformer Diagnostic methods, Maintenance and Life Time Extension• Power System Protective Relaying• Power Generation, Transmission & Distribution• Power System Blackout - Causes & Preventive Measures and System Restoration techniques• Fault Analysis in Electrical Networks• Electric Distribution System Equipment: Transformers, Switchgears, Circuit

Page 11: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

• Solar energy spectrum• Industrial and domestic solar plant standards• MPPT trackers and module installation• Criteria for installing standalone and grid tie systems• Maintenance and installation of green pool, hybrid power bank• DC protecting system and conduits• Design and analysis procedure for hybrid system.

• Solar radiation structure and module classi�cation• Basic principles of solar energy extraction• Construction and design of power banks• Special HV,LV- dc wiring and dc link construction• Installation and updation of solar systems• Design and construction of standalone and grid connected systems

SOLAR SYSTEM ENGINEERING

SOLAR PHOTOVOLTAIC TECHNICIAN

SOLAR TECHNOLOGY

• Basic fundamentals of solar systems and standards• Design and load predictive analysis• Process of solar electrical and instrumentation drawing, documentation

• Criteria for solar plant implementation techniques• Modern ways of maximum power extraction• Fault detection and its recti�cation, remedies

Page 12: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

i. WELDING INSPECTION PRACTICE • Welding terminologies and definitions • Common welding processes e.g SMAW, GTAW, GMAW, FCAW, SAW • Types of welding consumables • Quality standards and requirements for welding • Welding procedures and welder qualification • Welding Procedure Quali�cations and Speci�cations.

ii. COATING INSPECTION PRACTICE • General Inspection Practices • Corrosion theory • Coating conditions • Surface preparation methods, purpose and standards • Blasting methods and equipment • Paint systems, manufacture and technology • Paint �lm testing and equipment • Adhesion test and equipment • Cathodic protection • Paint application methods

iii. NON DESTRUCTIVE EXAMINATION • Visual Testing • Liquid Penetrant Testing • Magnetic Particle Testing • Ultrasonic Testing • Radiographic Testing • Radiographic Film Interpretation

iv. PIPING • Process Piping Codes & Standards ( ASME B 31.3, B 31.1, API 570 ASME B 16.5 ) • Overview of Static & Rotary Equipments. • Piping Materials • Design Pressure Calculation • Wall thickness Calculation • Lead testing Practices • Piping Components and �ttings • Process Piping Codes and Standards. • Piping & Engineering Drawings • Piping & Isometric Drawings • Design of miter bends • 3D Modelling • Fabrication and Erection Techniques. • Scope of Piping Engineering • Piping Elements & Specialties • Mechanical Design Fundamentals • Pipe Hydraulics & Sizing

iv. PIPING • Process Piping Codes & Standards ( ASME B 31.3, B 31.1, API 570 ASME B 16.5 )

v. DAMAGE MECHANISMS • General and Local metal loss • Local metal loss • Surface connected cracking • Sub-Surface cracking • Corrosion Under Insulation

vi. BEST INDUSTRIAL PRACTICES • Exposure to industrial documentation • Review and preparation of documents • Introduction for Reporting Formats • Heat Ventilation and Air Conditioning (HVAC)

Advanced Oil and Gas Engineering (6 months)This course is designed to provide student a detailed knowledge of

the technology required and all major engineering related

elements associated with the oil and gas industry. One of the main

features of the programme is its interdisciplinary nature, suitable

for students with mechanical, civil, electrical, chemical and other

suitable engineering backgrounds, making them future engineer-

ing leaders. The programme provides you with both theoretical

and practical grounding in this �eld, equipping you to tackle the

challenges of this fast-evolving industry.

Page 13: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Diploma in Oil and Gas Construction (6 Months)

i. WELDING • Introduction to Welding. • Welding Process & Quality. • Basic Welding and Cutting processes Workshop. • Welding Metallurgy • Safety in Welding and Cutting Processes. • Welding Quali�cations and Speci�caions. • Fatigue of Welded Structures. • Geometries and Weld Symbols. • Weld Defects. • Reports and formsii N.D.EUnderstanding the basic principles of various NDT methods, fundamentals, discontinuities in di�er-ent product forms, importance of NDT, applica-tions, limitations of NDT methods and techniques and codes, standards and speci�cations related to non-destructive testing technology.

iii. PIPING • Introduction to Process piping. • Piping Components and �ttings. a.)Pipe �ttings b.)Flanges c.)Gaskets • Valves. • Overview of Static & Rotary Equipments. • Pipe supports. • Piping Materials. • Codes, standards & speci�cations of pres sure pipings • Process Piping Codes and Standards. • General-Process Diagrams. (Isometric, P& ID, PFD,GA ) • Fabrication & �t up of reinforcement pads • Fabrication and Erection Techniques. • Pressure Testing Procedures. • Safety training for hot work & power tools handling. • Seamless pipe & Seam pipe manufacturing method (ERW, EFW &SPIRAL WELD) • Pipe expansions, pipe bends. • Mittering of elbows, Tees, Lateral Tees stub in & stub on methods. • Piping lay out, jigs &�xtures rolling o�sets, layout ordinate lines and length. • Threading of pipe & cold cutting of pipe • Pipe Supports. • Hydro test & Pneumatic test of fabricated piping systems.

This course provides students with practical

skills and knowledge to work in semi professional

technical positions in many areas of the Oil and

Gas Industry. The course is based and is

con�ned to certain areas of the industry.

Page 14: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Oil and Gas Piping Engineering & Design

Category 1: General Piping Engineering

Role of a Piping Engineer and Interface

Interpretation of P&ID and basics of Piping

Engineering

Preparation of Plot plan for Process Industry

Theory and Practical

Preparation of Equipment Layout for

Process Plant, Theory and Practical

Piping Layout for process plant, Theory and

Practical

Pipe rack Engineering Theory and Practical

Process Equipment piping – Theory

Introduction to Piping materials

ASME B 31.3

Piping Isometrics

Introduction to Stress analysis and Caesar II

Piping Fundamentals/Types of Pipe

Fittings/Types of Flanges

Types of Valves & Piping Specialty Items

Piping Material Take-o�

Piping Supports

• Support Types

• Support Selection, Support Location,

Support Span Calculation

Detailed Study of,

• Various piping system

• Relevant standards / Codes, their impor

tance and applications

Preparation of,

• Piping material specification

• Valve specification and data sheets

• Nozzle orientation of process equipment

• Bill of Material at various stages

• Isometric drawings and final MTO

Piping Design

• Design of pressure Integrity for piping

engineering

• Design of pressure engineering require

ments as per ASME B313

Category 2: Piping Stress Analysis Course Module 1: Introduction

Module 2: Pipe Support Span Calculations

Module 3: Piping Design for Loading Types

Module 4: Piping Con�guration

Module 5: Miscellaneous

Module 6: De�ning Load Cases

Module 7: Code Compliance: Stresses-sustained, Expansion, Operating, Occasional

Module 8: Typical piping con�guration for ease in analysis.

Page 15: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Diploma Course in Oil & Gas Process Basics

Gas Processing and Technologies Basics

Engineering Design Manuals for • Natural Gas Dehydration using Solids • Natural Gas Dehydration with Glycols

Engineering Design Manual for • Bulk Liquefied Petroleum Gas (LPG) – Storage and Handling • Bulk Liquefied Natural Gas (LNG) – Storage and Handling

Engineering Design Manual for • Amine Sweetening Process • Sulfur Recovery Process

Engineering Design Manual for

• Bulk Liquefied Petroleum Gas (LPG) – Storage and Handling • Bulk Liquefied Natural Gas (LNG) – Storage and Handling

Trouble Shooting for • Gas Processing Plants

Gas Conditioning and Processing

• Production, Separations and Pretreatment Exploration and Production

• Basic Chemistry of Crude Oil

• Major Refinery Products

• Two Phase Oil and Gas Separation

• Three Phase Water, Oil and Gas Separation

Page 16: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Diploma in Process Engineering General Process Engineering

Preparation of Critical Process Drawings for Process Design Rotary Equipments Basics Types of Process Valves Basics Piping, InstrumentProcess Sizing Calculations for Plant Design Process Equipment Sizing Calculations for Plant Design Process Data Sheets PreparationInstrumentation and Controls Basics Process Safety & Material Selection Additional Target StudentsProcess Design Guidelines for Major Piping Drawings Design Manual for Chemical Injection SkidsRules of Thumbs for Plant Design Plant Operations, Distillation Column Operation, Trouble Shooting

Process Design EngineeringPreparation of Key Process Documents • Preparation of Process Design Basis (PDB)• Development of Process Flow Diagram (PFD) & Utility Flow Diagram (UFD)• Development of Piping and Instrumentation Diagram (PID)Types & Selection, Construction Features, Codes & Standards of Rotary Equipments /Manual Valves/-Control Valves Calculations procedures for Line Sizing, Pump Hydraulics, Control Valve Hydraulics, PSV Sizing Process Equipment Types & Selection, Construction Features, Internals, Designing & Sizing Calculations Process Data Sheets Preparation of, • Rotary Equipment (Pumps, Compressors, Fans, Blowers etc)• Static Equipment (Storage Tanks, Heat Exchangers, Vessels, Columns etc.)• Sizing of utility packages (Cooling Tower, Boilers, Heating Medium, Compressed Air, Nitrogen, Water Treatment etc.) in relation to utility consumption summary.

• Package Equipment (Cooling Tower, Boilers, Heating Medium, Compressed Air, Nitrogen, Water Treatment etc.) Working Principles, Selection/Types of Field Instru-ments & Process Data Sheets of Instruments Preparation of Process Summaries of • Fluid List• Line List/Tie-in-point List• Equipment List with Short Specification• Catalyst & Chemicals Summary• Utility Consumption Summary• Flare Load Summary• Effluent SummaryMaterial Selection/HAZOP/Hazardous Area Classi-�cation Plot Plan/Equipment Layout/Escape Route/Fire Fighting Equipment Location Designing of Chemical Injection System (Skid) Thumb Rules for Process Engineers PREPERATION OF OPERATING MANUALDistillation Columns

Page 17: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Industrial Instrumentation Engineering

Mechanical Equipment Engineering Technology

Instrumentation, Process Control, PLC ,SCADA and DCS Instrumentation for Automation and Process Control Process, Electrical and Instrumentation Drawings and Documentation Understand the purpose of a HAZOP in the development of a plantIndustrial Communication & PLC, HMI, SCADA, DCS Basic Instrumentation & Sensors Process Instrumentation & Control Loop Components Industrial Level, �ow measurement and controlIndustrial Pressure measurement and control Industrial Temperature Measurement and Control

Installation and maintenance Tips of all Instruments Instrument Index, Instrument Location Plan Details Process Data sheets and Speci�cations, Instrument Data Sheets Preparation of, • Instrument Wiring Layout, Logic Diagrams • Loop Drawing, Loop Wiring Diagram, JB Layout • Cable Schedule, Cable Tray Layout • Hook-UP Drawing • Bill of MaterialStandards & codes for instrumentation, Brief on Hazardous Area Classi�cationsFlow calculation and control Valve sizing Documentation & Technical bid evaluation(TBE)

STATIC EQUIPMENTS (MECHANICAL)Static Equipment training details:A.Introduction to ASME Code & Section VIII B.Material C.Review Activity D.Design of Pressure vessel E.Design Of Column F.Design of Heat exchangers TEMA/ASME G.Fabrication Deviation

Page 18: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

HVAC Systems / Plant Utility Systems

Pumps • Classi�cation, Types of Pumps• Centrifugal Pump components and materials of construction• Pump Performance Curves• Centrifugal pumps Operation• Pump selection and speci�cation• Centrifugal Pump Installation Guidelines• Performance testing • Positive Displacement Pumps• Positive Displacement Pumps Operation• Lubrication system• Piping related to pump package• Interface with Other Engineering Disciplines• Operation and troubleshooting• Writing Pump Speci�cations

Types Of Compressors Basic Working Principle• Positive Displacement• Dynamic• Advantages and Disadvantages of di�erent types of compressors• Components Of Centrifugal Compressors• Compressor Accessories• Applicable Codes And Standards• Preparing Speci�cation For Centrifugal Compressor• Installation Guidelines, Piping• Components Of Reciprocating Compressors• Auxiliary Equipments In Reciprocating Compressor, • Applicable API Codes And Standards For Recipro cating Compressors• Preparing Speci�cation For Reciprocating Com pressor• Installation Guidelines• Piping related to Compressor package

Introduction to Heating Ventillation Air Conditioning (HVAC) Systems

Air Conditioning• Comfort Airconditioning• Process Air Conditioning

Types of Systems• Single Zone/Individual Room Unit• Central Station Apparatus System• Direct Expansion type• All water type

Psychrometrics• Introduction to Psychrometrics• Psychrometric Coil Processes• Sensible Cooling• Cooling and Dehumidi�ction Heating• Cooling with Humidi�ction• Psychrometric Spray Processes• Cooling and dehumidifying• Sensible cooling• Cooling and humidifying• Heating and humidifying

Mechanical Equipment Engineering Technology

STATIC EQUIPMENTS (MECHANICAL)Static Equipment training details:A.Introduction to ASME Code & Section VIII B.Material C.Review Activity D.Design of Pressure vessel E.Design Of Column F.Design of Heat exchangers TEMA/ASME G.Fabrication Deviation

Page 19: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

HVAC Systems

Plant Utility Systems

Introduction to Plant Utility Systems SystemsBoiler or Steam Generation• Application of Steam as Utility• Boiler Types• Boiler Classi�cation• Fuels and Principles of Combustion• Draft System• Water System• E�ciency Monitoring• Energy Conservation Opportunities

Compressed Air System• Application of Compressed Air as Utility• Compressed Air System Components• Air Compressor Types• Compressed Air Treatment• Design of Compressed Air Network• E�cient Operation of Compressed Air System

Heat Load Calculations• Introduction to Heat Load Calculations and Load Estimating• Design Conditions- Indoor, Outdoor• Outdoor Load• Indoor Load• Apparatus Load

Design Basis Report

Ducting Layout and Sizing• Air Side System components• Duct Design Methods-Equal Friction• Static Regain Room Air Distribution

Ventilation• Natural Ventilation• Mechanical Ventilation

Refrigeration• Mechanical System• Vapor Absorption System• Other Refrigeration Methods

Cooling Water Systems• Cooling Water as a Plant Utility• Cooling Water System Components• Natural Draft Cooling Tower• Mechanical Draft Cooling Tower• Cooling Tower Selection• E�cient Operation of Cooling Water System

Nitrogen Generation System• Nitrogen as a Plant Utility• Nitrogen Generation Methods• In-plant Nitrogen Generation

Page 20: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Fabrication Technology - Piping & Structure

• Shim plate installation• Erection of main connection /sub connection /Bracings• Specification for painting general requirements for steel structure errection• Alignment,level,plumbness and elevation• Anchor bolt snug tight/Turn of-nut method• Bolt tightening procedure• Checking of structural steels• Application of grouting materials• Grouting verification and comprehensive strength,touch up & paint application• Protection of galvanized structural steel• Allowable tolerance bolting structural steels• Expansion joined slotting holes• Acceptance criteria for inspection• Applicable design codes ASME, ANSI, ASCE, AISC, ASTM, AWS D1.1• Material specifications,design assumptions.• Wind load calculations• Sesimic load calculations.• Design summary,plan,elevations,platform plans frame cross section, frame reaction, canopy plan, crane plan, fabrication & erection drawings• Steel structure fire proofings• Base plate & anchor rod design• Specification & ITP’S for steel structural design, fabrication & erection• Verification of materials• Verification of document and IFC drawings• Preparation of foundations

• Construction work on structural steels• Release of foundation, anchor bolts, prior to steel erection • Visual Testing • Liquid Penetrant Testing• Magnetic Particle Testing• Ultrasonic Testing• Radiographic Testing• Radiographic Film Interpretation• Welding Inspection• Equipment Inspection• Safety Precautions• QA Documentation• QC Inspection Basics

Page 21: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

Fabrication Technology - Piping & Structure

• Introduction to Process piping. • Piping Components and fittings. a.)Pipe �ttings b.)Flanges c.)Gaskets • Valves. • Overview of Static & Rotary Equipments. • Pipe supports. • Piping Materials. • Codes, standards & specifications of pres sure pipings • Process Piping Codes and Standards. • General-Process Diagrams. (Isometric, P& ID, PFD,GA ) • Fabrication & fit up of reinforcement pads • Fabrication and Erection Techniques.

• Pressure Testing Procedures. • Safety training for hot work & power tools handling. • Seamless pipe & Seam pipe manufacturing method (ERW, EFW &SPIRAL WELD) • Pipe expansions, pipe bends. • Mittering of elbows, Tees, Lateral Tees stub in & stub on methods. • Piping lay out, jigs &fixtures rolling offsets, layout ordinate lines and length. • Threading of pipe & cold cutting of pipe • Pipe Supports. • Hydro test & Pneumatic test of fabricated piping systems.

Page 22: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

MEP Mechanical Electrical Plumbing

PLUMBING

• Plumbing-terminology

• plumbing –materials & methods

• Water distribution systems

• Drainage systems

• Pumps ,pump room, & Hydro pneumatic systems,

• WATER TREATMENT PLANT, SEWAGE TREAT

MENT PLANT, REVERSE OSMOSIS PLANT.

• Architectural &structurals ,coordination

• Codes & Standards

• Costing of piping system

• DRAWINGS STUDY

• Construction management.-plumbing

• Maintenance management- plumbing

FIRE FIGHTING

• Introduction to �re sand safety

• Nomenclature used in �re �ghting system &

�re detection system design.

• Design of �re �ghting system and pipe sizing.

• Fire pumps-classi�cations, types, selection

• Basic calculations

• study of layout drawing

• Fire protection schematic and shop �oor

drawing study.

• Fire alarm systems- schematic .

• codes and standards

• BOQ & Tender study.

REVIT MEP SYLLABUS

• Starting MEP Project

• Energy Analysis Features

• Validate Energy Analytical Mode

• Planning Mechanical System

• Adding Duct System

• Annotation and Hydronic Connections

• Electrical Design

• Panel Schedule

• Wiring

• Electrical Setting

• Creating Family

• Plumbing Design

• Coordination and Documentation

• Construction Documents

ELECTRICALS (MEP)

• BASIC ELECTRICAL SCHEMATIC FOR HVAC

PUMPROOM, STP CONTROLS.

• PROJECT MANAGEMENT

• MEP Co ordination

• Project planning & scheduling

• Tendering & BOQ analysis

Page 23: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

HVAC DESIGNING AND DRAFTING

• Introduction to HVAC

• Standards used in HVAC

• Heat transfer methods

• Vapour compression refrigeration system

• Refrigerant properties and their classi�cations

• Study of psychrometric chart

• Classi�cation of air conditioning systems

• Air cooled and water cooled chillers

• Importance of ventilation

• Di�erent types of ventilation systems

• Energy conservation measures

• Primary and secondary pump selection

CALCULATIONS

• Heat load calculation (manual)

• ESP calculation & Hydraulic head calculation

• Study of ducts and its classi�cation

• Duct designing methods (manual calculation)

• Pipe sizing (manual calculation) Software

calculations

• Heat load calculation using Hourly Analysis Program

(HAP)

• Duct sizing calculation using McQuay Duct sizer

• Pipe diameter sizing using McQuay Pipe sizer

DRAFTING

• Introduction to AutoCAD

• Basics of AutoCAD and HVAC drawings

• Preparation of shop drawings

• Chiller scheme drawing

Heat Ventilation and Air Conditioning (HVAC)

Page 24: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

OIL AND GAS

POWER PLANT

EPC COMPANIES

INFRASTRUCTURE &

CONSTRUCTION

PETROCHEMICAL INDUSTRY

CHEMICAL PROCESS PLANTS

OFFSHORE INDUSTRIES

ONSHORE INDUSTRIES

INDUSTRIAL PLANTS

ENERGY SECTOR

OUR KEY AREAS

Page 25: An ISO 9001 : 2008 Certi˜ed Institution filethe theoretical and practical aspects of Oil and Gas processing. Our Practical job oriented training programmes Our Practical job oriented

We provide professional training for organisation & industries. Our training programs are conducted by highly quali�ed

and skilled professionals experts. Our emphasis is to deliver top class learning which suits the needs and requirements

of the industry perfectly.

Our courses are focussed on the core aspects of Oil and Gas Engineering & Construction. Your bene�t value of these

courses include expert faculties and advanced study material etc.

TRAINING

Corporate Training

Diploma Training

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OUR INFRASTRUCTURE AT A GLANCE

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OUR ON SITE TRAININGS

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UNITED GROUP OF INSTITUTIONS

UNITED WELDINGTECHNOLOGY CENTRE

UNITED INSTITUTE OFENGINEERING ANDTECHNOLOGY

CORPORATE OFFICE & TECHNICAL DIVISION COCHIN : 32/110 - B/C , Raj TowerChathangattu Road, Palarivattom, Cochin-25Ph: 0484 4038537Mob: +91 95441000 35/36/37/38/39 Email : [email protected]

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United NDT Training & Inspection Centre

Cochin Trivandrum Kollam Calicut KSA+91 9544100035 +91 9544100037 +91 9645382624 +91 9526180985 +966 50 024 5333

TrivandrumWest Kovil Vila, T.C No. 28/2494

Old Sreekanteswaram RoadNear Ayurveda College Junction

ThiruvananthapuramTel : 0471 6009000, Mob: +91 95441000 37