an integrated instrumentation, control an integrated ...glass brain(f) covers control of forehearth...
TRANSCRIPT
An Integrated An Integrated An Integrated An Integrated Instrumentation, ControlInstrumentation, ControlInstrumentation, ControlInstrumentation, Control
and Process and Process and Process and Process ManagementManagementManagementManagement System System System System
forforforfor Glass Production PlantGlass Production PlantGlass Production PlantGlass Production Plant
Kyoto EIC Co,.Ltd.Kyoto EIC Co,.Ltd.Kyoto EIC Co,.Ltd.Kyoto EIC Co,.Ltd.
Kyoto Japan
We at Kyoto EIC take pleasure in introducing Glass Brain which is the instrumentation, control
and integrated process management system making a full use of latest technology. Kyoto EIC
has 40 years experience not only in Japan but also in 13 countries and has delivered more than
300 units. Reflecting the experience with our valued customers and knowledge, Glass Brain has
been making the advance together with the needs of our customers and the technology of the
times, and has been providing state-of-the-art technology together with our reliable services.
Glass Brain(B) for full automation of Batch plant and excellent quality of Batch.
Glass Brain(M) for stable and energy saving operation of Glass Melting Furnace.
Glass Brain(F) for high productivity of Forming by accurate control of Feeder
and Annealing Lehr.
Glass Brain(S) for integrated production management through collecting and
analyzing operation data.
Glass Brain(U) for stable factory operation by monitoring and supervising
operation of utility.
Glass Brain(R) for reliable operation of machineries by remote monitoring and
supervision by specialists.
Glass Brain ;
� Consists of Glass Brain Controller base on PLC (Programmable logic controller)
with instrumentation control functions and Glass Brain HMI controlled by PC.
� Contributes to the reliable and stable operation of Glass Plant by carefully selecting
control components and field equipment which evaluated “reliable” through actual use.
� As long as our valued customers use Glass Brain, Kyoto EIC supports their operation
by organizing a team for maintenance.
Features
■ Packaged know-how for control and management of high quality
and stable output: In “Glass Brain” many years of experience in all glass
manufacturing process from Batch mixing to Lehr end are embodied in the package.
■ Cost reduction: “Glass Brain” is the latest automation system with an
open information network. Know-how in computer systems realizes power and
energy savings, and reduces manufacturing costs such as for management
and for maintenance.
■ Efficient operation and flexible response to production:
“Glass Brain” has high reliability and controllability, and realizes easy operations
through Glass Brain HMI (Human-machine Interface).
“Glass Brain” can efficiently respond with job changes and maintenance..
■ Significant contribution for CO2 reduction :
“Glass Brain” , with the optimum combustion control technology which has been
accumulated through long time experience, provides great contribution
to reduce CO2 and to preserve the environment.
■ Valuable time can be used much more effectively :
High functions of production and maintenance management in “Glass Brain”
release production engineers from burdens of troublesome daily duties.
Smart pressure transmitters
and process control valves
seamlessly integrate with the
supervisory system.
Bat
ch P
lant
Melter
Fore
hear
th &
Anneal
ing
Insp
ection
Gla
ss B
rain
(F)
Gla
ss B
rain
(M
)G
lass
Bra
in (B
)G
lass
Bra
in (U
)
Gla
ss B
rain
(S)
Plant-wide Supervisory Station
Gla
ss B
rain
(R
)Remote M
onitoring
and M
aintenance
Glass Brain Controller
QC
Man
agem
ent
Sys
tem
Internet
Ethernet
Longt
ime D
ate L
ogg
er
for
furn
ace
(Water, Air, Electric Power, Fuel,
Environmental Factors etc. )
Annealing Lehr
Form
ing
Machine
Fore
hear
th
Furn
ace
Regenerator
Inspection Line
Batch Blending System
Chim
ney
Reversing
Damper
Hopper
Bat
ch
Mix
er
Local
Ope
ration P
anel
Hopper
Scale
Utilit
y M
anag
em
ent
Work
ing
End
QC
Dat
e L
ogg
ing
Sys
tem
Glass Brain Controller
Glass Brain Controller
Glass Brain Controller
Glass Brain Controller
Glass Brain(M) can be adopted regardless of the
type of glass melting furnace, melting capacity and
energy used.
Combustion control: The accurate air/fuel ratio control
of Glass Brain(M) provides the stable firing of Glass
Furnace. Together with monitoring oxygen density of
flue gas and observing flames in the furnace by ITV
achieves the energy saving operation.
Automatic Reversal control: During the reversal of
burning side, many parameters are monitored and
controlled to minimize shocks to furnace pressure and
Glass level and to shorten the time for exchange.
Glass Brain(M) proceeds accurate Reversal procedure
by harmonizing analogue controls with digital sequential
signals, and contributes to extend the life of furnace and
decrease the defects caused by refractory.
Glass level control: Kyoto EIC offers Glass Leveler
which provides the measuring accuracy of ± o.1 mm.
Combined with this leveler Glass Brain(M) maintains
stable glass level, which is very important to improve
the quality of molten glass.
Reliability: In the glass manufacturing plant,
“Reliability and Toughness” of control system is the first
priority. Kyoto EIC selects and uses components and
field equipment only after they are evaluated as reliable
through actual use in the field. Back up controller are
equipped as standard. The reversal control requires
most reliable control system and Glass Brain(M) uses
traditional contact relays and switches, and adapts the
same design of operation panel for long years to ensure
and simplify the manual operation under emergency.
Human-machine interface: 23 ins. LCD of Full high
Definition monitor displays clear images of graphic
operation data. Formatted information such as trend
graphs, daily report and monthly report helps quick and
correct understandings of operation. “Visible standards”
of the operation on HMI screen helps to shorten the
training period of operators and makes the actions of
operators for troubles quick and sure.
Glass Brain(M) contributes to realize the reliable operation
of Glass Melting Furnace.
Control Center
HMI display-Overall view
ITV Image of Glass Furnace
Reversal operation panel
HMI: Report of weighing operation
Glass Brain(B) provides a fully automated operation
of weighing, mixing and conveying raw materials in
Batch Plant.
The glass batch which weighed accurately and mixed
carefully assures good quality of molten glass and high
performance of production.
Glass Brain(B) has a packaged software for
supervising and controlling weighing procedure. An
error adjust algorithm watches factors of errors and
correct them automatically. Abnormal errors during
weighing stop the process and do not allow wrong
batches going to the furnace.
At the scale site, Field control panel is located and
Touch Screen on the panel provides over all control
status, alarm information and setting of parameters.
Also in the control center, HMI system of Batch Plant
or a factory wide HMI system, connected with the
control panel through network, stores operation data,
supervises the progress and creates reports.
HMI or Touch Screen in the field provides a batch
setting of parameters for product change based on
recipe of each product. Weighing results of raw
materials of each scale cycle are checked, stored and
reported.
Automation by Glass Brain(B) contributes to the
quality of Glass Batch and to reduce the cost of
Batch Plant operation.
In Glass Batch Plant, “In-line scaling system”
and “ Tower scaling system” is used.
Glass Brain (B) has rich and proven experience
in both systems.
In-line scaling system Tower scaling system
HMI: Over all system monitoring
Glass Brain(F) covers control of Forehearth (or Feeder),
Working End and Annealing Lehr.
Glass Brain (F) provides “ menu of product change”
which changes setting of parameters for next product as a
batch. This quick and sure setting shortens the time of job
change and avoids mistakes of operators.
Glass Brain (F) has an independent controller on each
zone which works as back up, and these are supervised by
PLC.
HMI system in control center is available by connecting
LAN to the field instrumentation panel. Touch Screen on
the field panel, which monitors operation, alarm and sets
parameters, is often equipped upon request.
In Annealing Lehr, Glass Brain(F) also provides a batch
setting for product change.
Glass Brain(F) contributes to efficient production
in Forming.
As for Glass Brain (R), (S), (U), QC Data
Logging System and QC Management System,
we will customize your intention and plan through
some discussions. Please contact us.
HMI: Image of recipe
Field Instrumentation Panel
Exit of Annealing Lehr
Kyoto EIC Co., Ltd.... H.Office:〒613-0034 1-4 Nishinokuchi, Sayama,
Kumiyama-cyo, Kuse-gun, Kyoto Japan Tel:+81-774-41-5150/Fax:+81-774-46-3553
Tokyo Office:〒146-0094 1-18-2 Higashiyaguchi, Ohta-ku Tokyo Tel:+81-3-6715-8183/Fax:+81-3-6715-8184
http://www.kyotoeic.co.jp
Glass Leveler (Glass Pecker)
Furnace Inside Monitor ITV (Phoenix Eye) Phoenix
C_GBG3_110803E