an ergon perspective on quality focusreviews, document distribution, record storage, record...
TRANSCRIPT
FOCUSMAGAZINE
EditorialCommitment to Quality
Page 3
Embedded Solutions, Embedded QualityDiversified Technology, Inc.
Page 8
Business Support CenterPage 14
Volume 13, Issue 1 | June, 2008An Ergon Perspective On Quality
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FOCUSMAGAZINEis published twice yearly by
Ergon’s Systems & Performance Improvement Department
Please send any correspondence to:
Kathryn Steen, M.Ed.Ergon Systems & Performance Improvement DepartmentP. O. Box 1639Jackson, MS 39215-1639Fax: (601) 933-3152E-mail: [email protected]
Ergon’s Systems & Performance Improvement Department would like to thank everyone who contributed to this issue of Focus.
We welcome and encourage all readers’ comments, questions and feedback regarding this publication.
Please use our website surveyat www.ergon.com/surveys to let us know what you think.
Contents
64
Leslie B. Lampton, CEO
QUALITY POLICY
Product Quality is our basic busi-
ness strategy. It is our policy to
provide products and services of
the highest quality level, which
will result in satisfied customers.
Only 100% conformance to cus-
tomer requirements will be accept-
able. We will accomplish our goal
through actively involving and
training our employees, obtain-
ing commitment from our suppli-
ers, conforming to appropriate
standards and establishing and
monitoring objectives. Application
of these activities will lead to the
continual improvement of every-
thing we do.
®
EditorialCommitment to Quality
PerspectiveFrom the Daily Bread
Focus on QualityErgon’s Document Control Policy
Embedded Solutions, Embedded QualityDiversified Technology
Water SafetyMMT Water Rescue
Corporate SpotlightBusiness Support Center at Ergon
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Editorial
Dear Readers,
Welcome to the summer edition of FOCUS – our
publication about Quality at Ergon. Our company
continues to grow as we expand our products, services and
support. We welcome Paving Maintenance Supply, Inc.,
to the Ergon family. With this purchase, the recent purchase
of Jamieson Distributors, Inc., and Crafco’s own supply
centers, Crafco will have nine store locations for their
products strategically located throughout the United States.
We also welcome Superior Environmental Products, Inc.,
an epoxy coatings manufacturer based out of Addison,
TX, and their Novocoat product line to Ergon Technical
Coatings. This year, Ergon will continue its involvement in
motor sports by sponsoring Marc Mitchell in the NASCAR
Craftsman Truck Series. Marc will drive the #15 Ergon
Toyota Tundra for Billy Ballew Motorsports. The New Year
has gotten off to a good start, and it’s business as usual at
Ergon.
Every company is where it is today because of a multitude
of changes. At Ergon, change has occurred incrementally
over time as our enterprise has grown through acquisition,
new manufacturing processes, new markets, new
technologies to serve our customers and other shifts in
direction or focus. Our history as a company is a series
of events where we’ve experienced and managed change.
There are many companies in our industry that are no
longer in business today because they tried to be all things
to all people. That’s not us. Our market focus has always
been on serving a specialized, niche market. We continually
search for ways to improve our products and services, and
in the end, to simplify the way we do business. I don’t think
it would surprise anyone to say that our company operates
in a fast-paced and often unpredictable environment. There
are market forces driving change, and our customers expect
more flexibility and lowered costs. How do we successfully
operate in this type of environment? I believe that the
answer lies with the direction provided by our visionary
leadership team and our employee commitment to the
Ergon quality management system.
At Ergon, customer focus, leadership, involvement of
people, process approach and continual improvement are
some of the principles of our management system. When
these are applied in a proactive way across our organization,
our quality management system helps add value to our
company and the way it is managed. The Ergon quality
management system helps to standardize our work,
enhance our communications throughout the organization
and makes it easier to manage facts and data. It also helps
us to respond quickly and adapt when change occurs. Our
quality management system is a foundation upon which our
company can prosper and perform consistently.
Recently, Ergon’s System & Performance Improvement
Department, (SPID), has started working with several
Ergon companies to implement a quality management
system at their site. These companies are Ergon-Baton
Rouge, Inc., Bunge-Ergon Vicksburg, Inc., and the
Ergon, Inc., Business Support Center. We are continuing
to work with Lion Oil Company, Lion Oil Trading
& Transportation, Inc., and Ergon Asphalt Products,
Inc., as they build their quality management systems.
Congratulations to the employees in the Ergon, Inc.,
Petroleum Specialties Marketing Division for attaining their
compliance certificate in December 2007!
by Tom Isonhood
TOCOMMITMENT
QUALITY
Continued on page 5
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PERSPECTIVE
From the Daily Breadby Lee Lampton
Bison are made in such a way that their natural
inclination is to look down; the design of their necks
makes it difficult for them to look up. In contrast, giraffes
are designed in a way that makes looking up easy; the
way their necks were made makes it difficult for them
to look down. Two creatures created by the same God
but with distinctively different body parts and purposes.
Bison eat grass from the field below. Giraffes eat leaves
from branches above. God provides food for both, and
neither has to become like the other to eat.
As we observe the animals and people around us,
we’re reminded that God made each of us unique for
a purpose. One person’s natural tendency is to look up
and see the “big picture,” while another looks down
and focuses on details. Both are important. One is not
better than the other. God gave us individual talents and
spiritual gifts so that we can work together as a body.
I think I’m a Bison and a Giraffe “wannabe”!
The employees of six Ergon
Terminaling, Inc., facilities have
won a prestigious inaugural safety
award recently from the Independent
Liquid Terminals Association
(ILTA), based in Washington, D.C.
Because of their consistent record of
safety excellence across all locations
during a three year performance
period (2004-2007), the ILTA
“Safety Excellence Award” was
awarded to Ergon Terminaling, Inc.
This award is part of ILTA’s annual
Terminal Safety Award Program
and recognizes ILTA terminal
member companies demonstrating
a commitment to low levels of
employee injury and illness, as well
as employee safety and health.
This award was presented at ILTA’s
27th Annual Conference on June 12,
2007. The criteria on which these
awards are based include:
Demonstrated management 1.
commitment to safety in policy,
philosophy, program, and
practice
Safety incidence improvements 2.
implemented and
communicated throughout the
organization
Performance programs for 3.
safety and health, with related
auditing and training delivered
Occupational Safety and 4.
Health (OSHA) performance
evaluation measures
Active involvement in related 5.
safety and health programs,
such as the National
Petrochemical & Refiners
Association (NPRA) Safety
Awards Program.
This award reflects the hard
work and dedication of all Ergon
Terminaling, Inc., employees.
Winning this award is a great
achievement and reflects the effort
that everyone in the organization
has put into improving health and
safety performance and to reducing
employee injury and illness.
Ergon Terminaling, Inc. (ETI),
facilities handle, store, and distribute
bulk liquid fuels, petrochemicals,
asphalt, and crude oil. ETI facilities
vary in size up to 1,550,000 barrels
Ergon Terminaling wins Storage & Distribution
SAFETY EXCELLENCE AWARD
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I want to give special thanks to our employees participating
on the internal quality audit team. Last year, with their
help, we completed 42 quality audits and are scheduled for
another 54 audits during 2008. The members of this team are
employee-volunteers who leave their job sites and donate their
time to provide this critical service. We extend our sincere
appreciation for their service and thank their management for
allowing them the opportunity to serve!
Our department manages this publication for the employees
of Ergon. We hope you enjoy this update about our company.
If you are interested in contributing an article, please let us
know. We welcome your ideas to help make
this publication better. Have a good summer!
Manager State Location Years with Ergon Number of Employees
Bob Walley Alabama Birmingport 23 8
Georgia Bedwell Georgia Bainbridge 24 8
Jimmy Frederick Mississippi Yellow Creek 25 3
Chuck Johnson Tennessee Chattanooga 30 7
Billy Mayette (ret) Tennessee Memphis 32 23
Joe Reese Tennessee Nashville 22 10
ILTA Safety Excellence Award 2007
Commitment to QualityContinued from page 3
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ETI facilities and managers during the 3-year award period were:
Jimmy Langdon, Barton Lampton and Whitney Sims serve ETI from the
corporate offices in Jackson, Mississippi.
of storage and are strategically located to serve Ergon customers
as well as various in-house needs.
ILTA represents 76 companies and partnerships that operate bulk
liquid storage terminals in 41 states and 42 countries. These
facilities are located in ports and along rivers, canals
and pipelines, serving a vital economic purpose
of transferring liquid products from one
transportation mode to another. Products
handled by ILTA companies include crude
oil, petroleum products and a wide variety of chemicals, as well as
ethanol, biodiesel fuels, vegetable oils, fertilizers and other liquids.
- Ergon Terminaling welcomes a new manager to our Memphis, Tennessee
facility. Mr. Chris Eldridge returns after having worked with Ergon’s Corporate
Maintenance Department as a maintenance engineer, 2001-2002. Welcome
back, Chris.
- Welcome also to a new Ergon Terminal in Tennessee, Ergon- Knoxville, Inc.,
managed by Don Troutman. This terminal has been in operation for 54 years
with an experienced team of 7 employees joining the Ergon family
of operations.
- Tenured Managers of related terminals in the ETI organization continue to
do a fine job for Ergon. Ron Ordoyne of Ergon- St. James, Inc., providing
crude oil t our refinery operations, and Ronnie Wilkerson managing Ergon-
Baton Rouge, Inc., as a contract terminal for Exxon.
6FM
by Kathryn Steen
FOCUSQUALITY
on
Ergon’s Document Control Program
Will Rogers said, “Even if you’re on
the right track, you’ll get run over if
you just sit there.” Ergon’s document
control program, and the employees
who manage it, not only ensure that
we are on the right track, but are
always looking for ways to improve
our document control process. Ergon’s
document control program allows
for easy access to current policies,
procedures, and programs and assures
that we are all operating from the same
guidelines.
The Ergon quality management
system is based upon the ISO 9001
quality management standard. This
standard requires that the Ergon
quality management system maintain
certain types of documentation.
The types of documentation include
a quality manual, a quality policy,
quality objectives, certain specified
procedures and other documents to
plan, control and operate Ergon’s
processes. Two procedures required
for our quality management system
are “Control of Documents” and
“Control of Records.” These two
procedures are keystones of ISO
9001. This standard requires controls
for document approvals, document
reviews, document distribution, record
storage, record retrieval, retention
times, and disposition, just to name a
few. Implementing these requirements
allows us to demonstrate and prove the
practice of controlling the reliability of
our documentation.
It is critical that accurate information
is available for employees regarding
business rules, regulations, policies,
operating procedures, programs
and safety. Successful document
management keeps these expectations
clear and aids in ensuring consistent
performance of all activities affecting
quality. To borrow an analogy from
music and sports, a successfully
managed document control system
puts everyone on the “same sheet of
music” or “following the same game
playbook”. Most employees appreciate
the fact that Ergon’s document control
system gives us an active “voice” in our
methods. We each have a responsibility
to regularly review and update our
work documents to ensure they remain
current and accurate.
In the same way that employees
reference accurate work instructions,
quality auditors, too, can easily
see evidence of a well-maintained
documents control plan. A site can
easily prove compliance with this
important step by showing, through
their documentation, that:
• The quality system exists and is
supported by a quality manual that
refers readers to policies, programs,
procedures, and instructions of their
business
• A quality plan is in operation (i.e., it is
written down, available, and followed)
• The overall system is effective and in
use
• The quality management system is
continually improving.
Checks & balances:
There are thousands of “controlled
documents” at Ergon, each with a
unique identifier, a 10-digit alpha-
numeric code that depicts the nature
of the document, the organization
responsible for approving and
publishing it, the manual(s) in which
it appears, along with its creation and
most recent revision dates, i.e., the “life
cycle” of the document. Our system
requires that we remove all outdated
versions from circulation and prove
that only current material is contained
in our “controlled manuals”. We also
ensure that each revision is clearly
marked (most often in italics with
underlined font) so that changes are
unmistakable to readers. Management
must notify employees of these updates
as they are issued so that all are
informed of changes.
Ergon’s documents have a consistent
format, design and key content
information. This consistency is
ensured by the use of special templates,
materials, and procedures provided to
employees responsible for document
control. With so many multi-site
organizations and interdependent
operations, this “predictability” of
knowing exactly where to look for
information helps to ensure speedy and
timely retrieval of needed information.
Clarification, relevant details, and
additional instruction are easy to
discern since acronyms and terms
are defined in these documents, and
“related forms and procedures” are
7FM
also listed. The documents in this system are an invaluable
tool for employee training and a key resource for processes
not fully committed to memory or that change due to new
technology, equipment, and company policy.
Document Controllers:
Document Control is a massive and detailed function–
a critical area for our success in maximizing consistent
operations and minimizing errors, if not completely
removing them. Currently, twelve key employees in several
business segments manage the document control function and
perform an important and demanding role as the Document
Controller for their organization. In many cases, the Document
Controllers perform these responsibilities as a collateral duty–
over and above the jobs for which they were hired.
While it’s true that “Management commits to our quality
standard, and each employee is responsible for it,” the myriad
of employees who take on much more specific “Ergon
quality roles” such as Local Site Management Representative,
Quality Auditor, or Corrective and Preventive Action
Coordinator are true champions for our success. Few have
a heavier load or make a greater impact on our quality
management system than Ergon’s Document Controllers.
Training:
Document Controllers have traditionally been trained in
individual orientation sessions, monitoring, and call-in
coaching. Last year, formal classroom training was provided
to the Document Controllers in order to enhance their skills
for document control related tasks, problem-solving, and
planning. The class feedback was very positive, and plans
are in place to continue a formal training process in the
future–especially as electronic document control systems are
implemented.
Meet your hard-working, detail-oriented Document
Controllers and the organizations they serve. Next time you
see any of these dedicated employees, please take a moment
to shake their hand and say, “Thank You!”
Magnolia Marine Transport Co.
(MMT – 20 sites):
Lib Hearon, Vicksburg MS
MMT - Vicksburg MS MMT – Wood River IL
M/V - Amy Frances M/V - Ana Louise
M/V - Dennis Ross M/V - Dorothy Lee
M/V - Gene Neal M/V - Gilda Shurden
M/V - Hal D. Miller M/V - Jennie Dehmer
M/V - Katherine Berry M/V - Kelly Lee
M/V - Leslie B. M/V - Magnolia
M/V - Mari Lampton M/V - Mark Shurden
M/V - Miss Kathy M/V - Mr. Lampton
M/V - Valda M/V - W. W. Crum
Ergon Trucking, Inc.
(ETK, 13 sites):
John Barnes, Jackson MS
Jackson, AL Baton Rouge, LA
Sulphur, LA Petal, MS
Vicksburg, MS Deerfield, OH
Magnolia, OH Marietta, OH
Mercer, PA Ormsby, PA
Memphis, TN Channelview, TX
Newell, WV
Continued on page 13
8FM
The average consumer has probably
never heard of Diversified Technology,
but chances are good that one of
the company’s designs impacts that
consumer’s day-to-day life.
Diversified Technology, Inc. (DTI),
custom designs and manufactures
embedded computing hardware and
software for the telecommunications,
government/military, and commercial
markets.
An embedded system is a special-
purpose computer system designed
to precisely perform dedicated
functions, often in real time, over a
long life. Embedded computers are
found in automated factory controls,
telephone switches, traffic lights,
military equipment, and other systems
that must be kept running for safety
reasons or that will lose large amounts
of money if shut down. Embedded
systems are also critical to many
common devices, including ATMs,
voice mail systems, and slot machines.
“The thing I find the most challenging
and the most rewarding about working
at DTI is reflected in our name –
‘diversified,’” says Patrick Welzien, Vice
President of Engineering. “We work
on different products and face different
challenges from day to day. It’s always
something different and new.”
When One Size Does Not Fit All
“Our computing products are targeted
to applications where a standard
desktop or server simply doesn’t
provide the customization or longevity
that a customer needs,” Welzien
explains. “Embedded computing
systems allow more design-specific
features to be added to the system
and offer more control over the end
product.”
Embedded applications designed
and manufactured by DTI are found
in the operating system that keeps
SIRIUS Satellite Radio on the air,
in the factory automation system
that moves cans of Campbell’s soup
along the conveyer belt, and in
telecommunications systems that
allow cell phones to “find” the people
they are calling.
On the military side, DTI developed
a custom motherboard used in a
ruggedized–that is, more temperature
and vibration resistant–laptop for the
armed forces. Some 13,000 of these
laptops are in use by U.S. forces in Iraq
and Afghanistan. DTI was chosen
as the hardware supplier for a new
system designed to collect data from
unmanned aircraft and is assisting a
major military contractor in
deploying the new Agile Multi-
Role Weapon System, a platform that
provides soldiers with the armament
flexibility needed to combat a variety
of threats.
“Across all three of our markets, our
strength is our cohesive approach
to working with our customers,”
says Joe McDevitt, Vice President
of Technical Development. “We
become an extension of the customer’s
engineering team, working hand-in-
hand with them to ensure they get the
best performance, highest reliability,
and most efficient use of our product
for their specific platform. Our ability
to design and manufacture the product
in the shortest time possible sets DTI
apart from other embedded computing
companies,” McDevitt continues. “We
can often speed up the development
of the product and get their platform
completed with a shorter time-to-
market than if they had chosen to
outsource it elsewhere or develop it
internally.”
Embedded Solutions,
Embedded Qualityby Pat BusbyDiversified Technology, Inc.
MissionTo be a market leader in advanced
computing platforms in the embedded market.
GoalProvide consistent ROI to shareholders
and create an environment where employees flourish personally and
financially.
Diversified Technology, Inc.’sGood to Great Principle
FocusTo provide (manufacture and/or resell) leading edge/first-to-the-right-market SBC boards, software and systems with focus on customer opportunities to the commercial, government/military and communication markets.
Growth ModelAllocate resources (labor, investments, and
time) on profitable rapid payback opportunities.
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9FM
World Class Facilities
DTI ‘s primary design,
manufacturing, and administrative
operations are located on a scenic,
wooded campus in Ridgeland,
Mississippi. The 125-person company
also operates an engineering and
research and development facility
in Irving, TX, and a subsidiary, Tier
Electronics, in Menomonee Falls, WI.
The Ridgeland campus includes 50,000
square feet of space for designers,
engineers, and support staff, as well
as a state-of-the-art, 80,000-square
foot manufacturing facility. Half of
the manufacturing space is dedicated
to the production of printed circuit
boards. Here, employees perform the
meticulous work of assembling these
small, single board computers, which
control traffic lights, railroad signals,
and other complex systems. With as
many as 3,000 tiny, individual parts
on each board, each critical to the
function of the system into which the
board will be installed, there is no
room for error. Once assembled, each
board is tested and retested, checked
and doubled-checked before it’s
shipped to the customer.
The other half of the production
facility is dedicated to the manufacture
and assembly of complete, packaged
computer systems. An in-house
prototype shop makes it possible for
DTI to construct working models of
new systems before committing to
large production quantities.
Conditions inside the plant itself are
carefully monitored. A sophisticated
climate control system keeps the
facility cool and dry, eliminating
humidity that could leave moisture
trapped inside the boards. An anti-
static floor treatment and heel and
wrist straps worn by all those working
on the floor prevent static electricity
that could damage the delicate
components.
Before moving to the Ridgeland
property in 1997, DTI was housed
in a cluster of plain metal buildings.
The Ridgeland campus was designed
not only to provide an aesthetically
pleasing environment for existing
operations, but also to attract new
employees and customers.
“We’re recruiting prospective
employees and customers from around
the United States–the top talent in
the industry,” says Welzien. “They’re
sometimes surprised to find out that
a world class computer design and
manufacturing firm is headquartered
in Mississippi. When they tour the
facility, they’re impressed not only by
our people and our processes, but by
the campus itself.”
“Game-Changing” Technology from
“Game-Changing” People
Another selling point for DTI is the
strength and reputation of its parent
company. Founded in 1971, DTI has
been a part of the Ergon family of
companies since 1978.
“Customers are more confident
knowing that one of the largest
privately held companies in the United
States is providing financial stability
and a long-term commitment to the
embedded computer market,” Gary
Smith, Vice President of Operations,
says. “Our longevity through industry
cycles like the dot com bust enhances
that confidence. And as a result of
Ergon’s involvement and support, DTI
is able to expand into new markets
and to develop intellectual property
outside its traditional markets.”
DTI’s vision for the long term is to
create a “game-changing” technology
–something that everyone wants but
that no one is yet making–in one or
more large markets. But while it’s
easy to get caught up in the bells and
whistles of new technology, the key to
DTI’s 36-year track record of success is
the people behind the products.
“It comes down to one thing–great
people,” says Pat Busby, President
of DTI. “We pride ourselves on the
longevity of the company and its
employees. DTI has an experienced
staff that’s seen numerous projects.
Our people enjoy digging deep and
working with customers to solve a
specific problem for them. Finding the
right solution is always a satisfying
experience for DTI.”
Diversified Technology has been has been certified as an ISO 9001 research, development, design,
and manufacturing facility since 1996. [ ]
9FM
10FM
In this article on Clause 7, Product
Realization, we’ll describe purchasing
requirements. All companies have
some type of purchasing process,
no matter how small or large the
operation. A company must meet
all of the purchasing requirements,
whether or not they perform all of
the purchasing functions or share
the purchasing process with another
organization. Examples of this are
the Ergon companies that share
the purchasing process with the
Corporate Procurement Department.
The ISO 9001:2000 Quality
Management Standard requirements
for purchasing are comprised of
good, common sense business
practices that foster and encourage
a mutually beneficial relationship
between a company and its suppliers.
Purchasing
Purchasing Process A
company must ensure
that the purchased product meets
the purchase requirements that are
predetermined by the company. The
ISO 9001:2000 Quality Management
Standard does not specify the “type
and extent of control” a company
must take for purchased products
and suppliers but controls must be
in effect. Controls are based on the
impact that the purchased product has
on the finished product. Purchased
product having a high impact on the
finished product may include things
like raw materials, inhibitors, catalyst,
additives, process equipment, and
transportation. For service oriented
companies, purchased products may
include things such as equipment
required to provide a service,
equipment needed to monitor and/
or measure the service performance,
software and/or hardware necessary
to perform a service, and regulatory/
statutory information. For these types
of purchased products and their
suppliers, more stringent controls are
required. Purchased products of lesser
importance and lower impact require
less control. Examples of these may
include things such as office supplies,
maintenance supplies and other
materials.
Suppliers must be evaluated according
to their ability to supply products
or services that meet established
purchasing requirements. As stated
earlier, these purchasing requirements
are determined by each company.
This evaluation must take place when
initially selecting suppliers and again
periodically after a supplier has been
used. This evaluation must consist
of those things that are important to
a company. Evaluation criteria may
include things like delivery times,
accuracy of orders or accuracy of
paperwork. Whatever this evaluation
consists of must be defined and
documented. Any action taken as the
result of an evaluation must also be
documented.
Purchasing Information
Purchasing documents,
such as requisitions or purchase
orders, are required to communicate
to suppliers what the company wants
to purchase. This information must
clearly state the specifications or
requirements for the product to be
purchased. Purchasing information
could also be in the form of special
approvals, regulatory requirements
(i.e., EPA and DOT requirements),
transportation/unloading
requirements, quality management
system requirements
(i.e., compliance to ISO 9001:2000)
or special qualifications of personnel.
These specifications or requirements
must be verified for accuracy prior
to the purchasing document being
released to suppliers.
Verification of Purchased
Products The company
must ensure that purchased product
requirements are met. This can
be achieved through means such
as conventional receipt inspection
methods, supplier certifications, 100%
inspection practices, verifications
at the supplier’s facility or other
appropriate methods and/or any
combination of these methods. If
the verification takes place at the
supplier’s facility, the purchasing
documents must describe the
verification process and how the
purchased product will be released.
This sub-clause is only concerned
with purchased products that are
incorporated into the finished
product.
In closing, meeting the purchasing
requirements are an essential part
of ensuring that we get what we pay
for and that we give our customers
what they expect. This expectation
is agreed from the beginning. The
supplier and customer relationships
are vital components of Ergon’s
Quality Management System and
core values.
In the next issue of FOCUS, we
will continue with a discussion of
Clause 7.5, Production and Service
Provision.
by Charlie Bennett
ISO 9000QUALITY STANDARD
Clause Seven: Product Realization part 3 of 6
7.47.4.1
7.4.2
7.4.3
11FM
MMT Water Rescueby Kathryn Steen & Elizabeth Ellis
Water SafetyJuly 25, 2007, proved to be a busy day on the waters of the
Missouri River. The second annual “Missouri 340” was
underway, an endurance race which involved over 70 people
between the ages of 17 and 82 canoeing and kayaking
their way from Kansas City to St. Charles. This event is
advertised as “the world’s longest non-stop river race.” That
same day, the motor vessel JENNIE DEHMER was headed
northbound on the Missouri with two loaded asphalt
barges. Pilot Jesse Lybarger took watch around 11 p.m.
About 2 a.m. July 26, Lybarger noticed some lights two
miles upstream which he identified as kayaks moving
downstream. Lybarger continued carefully toward the
left descending bank in order to remain in the navigation
channel and to avoid the kayaks. As he proceeded, he
noticed one kayak began steering the same direction as the
JENNIE DEHMER. In another attempt to avoid the kayak,
Lybarger steered to starboard, but the kayak continued on
its path toward the tow. When the kayak paddled out of
Lybarger’s sight, he became concerned that it was going
to hit the tow boat. Believing a collision to be imminent,
Lybarger put the engine full astern and sounded both the
danger signal and general alarm to alert the crew of people
in the water.
Lybarger’s quick thinking resulted in John Tallant’s
immediate response to the danger signal. He, along with
Robert Mosier and Carl Richardson prepared a rescue boat.
However, Richardson quickly spotted two people in the
water only 15 feet away. He immediately threw a life ring
to them which the woman, Ann Grove, held steady for her
husband, Wayne Kocher. They were both pulled to safety,
assuring their rescuers they were uninjured and unharmed,
and declining medical checks. They were given towels, dry
garments, coffee and breakfast while the Missouri Water
Patrol was contacted. They reported to the crew that they
had been on the water about 40 hours and had stopped
only once since the start of the race for a couple of hours
sleep. They said they believed they were paddling for the
nearest shore when they saw the boat’s navigation lights and
flood light, but must have become disoriented and instead
paddled across the channel in front of the tow by mistake.
They said when they knew they could not avoid colliding
with the boat, they jumped free of their kayak.
The couple reported their belief that they were navigating
consistently with the safety rules of the event, which
instructed racers to get behind nearest wing dykes to yield
right-of-way and wait for commercial traffic on the river
to pass before proceeding with the contest. The couple
also had a marine radio in their kayak, tuned to the race
channel’s frequency, which the event organizers instructed
would broadcast race and safety information for the
participants. The crew of the JENNIE DEHMER reported
being surprised at how calm the couple remained in light of
the dramatic ordeal. Neither Grove nor Kocher suffered any
injuries. They departed the JENNIE DEHMER at
6:30 a.m. accompanying the Missouri Water Patrol, with
thanks and farewells, and stating that all they wanted were a
hotel room, hot showers, and a bed.
Congratulations to a watchful and experienced crew for
their detection, judgment, and speed in responding to an
emergency.
Did you know? Regarding safety, everyday the U.S. Coast Guard:
• Saves 14 lives
• Assists 98 people in distress
• Conducts 74 search and rescue cases
• Completes 31 Port State Control safety and environmental exams on foreign vessels
• Performs 18 safety examinations on commercial fishing vessels
• Conducts 24 marine casualty investigations
• Issues 102 Certificates of Inspection to U.S. commercial vessels
Source: http://www.uscg.mil/
Continued on page 12 11FM
12FM
Quality PersonnelSystems & Performance Improvement—Staffing Changesby Tom Isonhood
Thank You and Best Wishes…
Lisa King – Document Controller
Lisa has left Ergon to pursue her interest in art and poetry
and is continuing her education at Hinds Community
College. We thank Lisa for her contribution to our
department and wish her and her family continued success.
Welcome to Ergon!
Conor Storey, Management System Consultant
Conor accepted a Management System Consultant
position in our department in October 2007 and
brings with him a wealth of business consulting
skills from his previous employers. Conor, a
native North Carolinian and graduate of the
University of North Carolina at Chapel Hill,
has previously worked as a Data Analyst for
Health Information Design, Inc. and an AS 400 Developer
for Verizon/MCI/WorldCom. Conor will work with Ergon
companies as they implement quality management systems.
Angela Bierdeman,
Document Control Specialist
Angela accepted the Document
Control Specialist position in our
department in November 2007.
Before Ergon, Angela, a graduate
from Mississippi College and the
University of Southern Mississippi,
was an educator at University Christian School and the
Educational Center School. She was also the Training
Director and Quality Assurance Coordinator for the
Mississippi State Hospital. We are very excited to have
Angela on our team to manage the corporate document
control function.
MMT Water RescueContinued from page 11
Each year, thousands of recreational paddlers in canoes
and kayaks share the water with power boaters and large
commercial vessels. Many rivers and inland waterways
have strong currents and hidden dangers beneath the
surface. Commercial shipping lanes, in addition, used
by tug and tow boats and heavy cargo/freight barges
involve strong undertows and powerful wakes. Barges,
flat-bottomed boats built mainly for river and canal
transport of heavy goods, are seldom self-propelled,
relying instead on tugboats pulling or towboats pushing
them to their destination. Barges can measure almost
300 feet by 54 feet wide and can carry up to 1,500 tons
of cargo. Especially south of St. Louis, MO, to the Gulf
of New Orleans, where no locks restrict the size of a
shipment, a single tow can push several barges tied side-
by-side in multiple rows, all at one time.
Recreational boaters, including paddlers,
should communicate your route(s), departure and
arrival, in addition to planning for safety, packing
proper gear, knowing your waterways responsibilities,
rescue maneuvers, universal river signals and rights
of way. Research presented at the Paddlesports
Education Leadership Forum of the International
Boating and Water Safety Summit (ACA’s Critical Judgment II: Understanding and Preventing Canoe and Kayak Fatalities) provided seven years of canoe and
kayak safety statistics. While more statistics are
needed, the identifiable trend concluded that most of
the increase in fatalities was in recreational kayaking–a
market segment not as likely to seek out paddling safety
instruction. Many accidents, the report concluded,
involved casual paddlers using a canoe while fishing.
The statistics in Critical Judgment II help the ACA
target its safety messages to casual paddlers in venues
specific to those groups. Before participating in any
group event on commercial moving waters, make sure
that the organizers and sponsors have registered with
the United States Coast Guard, who are the authority
for U.S. waters. The Coast Guard communicates such
events to commercial vessels navigating those waters
for added vigilance. Not many, but SOME, events
allow night paddling on high-mileage, endurance races,
with periodic check points established. Boat safety
lights should be illuminated at all times while on the
water at night.
For more information, please visit:
• American Canoe Association (ACA):
www.americancanoe.org
• United States Coast Guard: www.uscgboating.org
• U. S. Army Corps of Engineers - National Water
Safety Program: http://watersafety.usace.army.mil
13FM
Ergon Terminaling, Inc.
(ETI – 7 sites):
Amanda Butler, Memphis TN
Birmingport-Mulga, AL
Bainbridge, GA
Chattanooga, TN
Knoxville, TN
Memphis, TN
Nashville, TN
Yellow Creek, MS
Ergon Asphalt & Emulsions, Inc.
(EAE – 5 sites):
Lynda Witherington, Memphis TN
Vicksburg, MS – Emulsions
Memphis, TN – Emulsions
Mt. Pleasant, TX – Emulsions
Pleasanton, TX – Emulsions
Waco, TX – Emulsions
Ergon Asphalt & Emulsions, Inc.
Technical Coatings and Polymer Div.
(EAE – 3 sites):
Carrie Munns, Memphis TN
Memphis, TN – Technical Coatings Division
Memphis, TN– Polymer Division
Vicksburg, MS – Polymer Division
Ergon Asphalt Products, Inc.:
(EAP – 3 sites):
Lori Day, Chandler AZ
Chandler, AZ
Snowflake, AZ
Las Vegas, NV
Ergon Refining, Inc.
(ERI – 1 site):
Marilyn Brubaker, Vicksburg MS
Ergon – West Virginia, Inc.
(EWV – 1 site):
Angie Pollack, Newell WV
Lion Oil Company
(LOC – 1 site):
Robbie Raynes, El Dorado AR
Lion Oil Trading & Transportation
(LOTT – 1 site):
Clarissa Murphy, El Dorado AR
Ergon, Inc.
(EI – 10 operations):
Angela Bierdeman, Jackson MS
Ergon – Baton Rouge – Baton Rouge LA
Ergon – St. James, Inc. – St. James LA
Ergon, Inc. (Corporate) – Jackson, MS
EI – Business Support Center – Jackson, MS
EI – Customer Service Department – Jackson, MS
EI – Environmental, Health, Safety Department – Jackson, MS
EI – Human Resources Dept. – Jackson, MS
EI – Risk Management Dept. – Jackson, MS
EI – Systems & Performance Improvement Deptartment –
Jackson, MS
EI – Petroleum Specialties Marketing Div. – Jackson, MS
Not pictured:
Ergon Marine & Industrial Services (EMIS – 2 sites):
Cathy Wilson, Vicksburg MS
Memphis, TN
Vicksburg, MS
The next feature in this series, “Focus on Quality,” will be our
Internal Quality Management System Audit Program.
Ergon’s Document Control ProgramContinued from page 7
14FM
Corporate Spotlight
by Ron WashingtonErgon’s Business Support Center
The responsibility of Ergon’s Business Support
Center, (BSC), is to work in partnership with the
Information Technology (IT) Departments of the three
refineries, Diversified Technology, Inc., Magnolia
Marine Transport Company, and Crafco, Inc. to
provide the Ergon enterprise with the computer and
communications resources needed to conduct business
in this complicated world and Ergon’s complicated
business environment.
These resources include:
• Application software and servers
• Personal computer hardware and software
• Local area networks (LAN support)
• Wide area network (WAN)
• Printers, copiers, scanners, fax machines, and
• Telephone equipment (wired and wireless),
telephone line service, data line service, and
wireless service.
As you can imagine, it is a very challenging task for IT
personnel to keep up with the constant and fast-paced
changes of today’s technology. Ergon is blessed with
many very bright and dedicated IT employees willing to
spend the extra effort and work the extra hours required
to “keep up” and provide Ergon with new technology
that can make us a better company.
The BSC consists of two Divisions:
Technical Services Division
The BSC Technical Services Division provides technical
support for all of Ergon’s various systems’ hardware,
systems software, and operational facilities. Our
team provides coordinated support (working with
the Information Technology staffers at Ergon’s major
locations like our refineries) for Enterprise Wide
Applications such as Exchange (E-Mail) and Systems,
Applications and Products in Data Processing (SAP) as
well as smaller applications and the network structure
required to run these applications.
We also provide a “one call, that’s all” approach to
solving our users’ needs for help through our Call
Center. Our Technical Support Team is lead by:
• Ben White, Director of Technical Services
• Michael Cullen, Manager of SAP Infrastructure
• Derryl Steib, Manager of Technical Support
• Brian Lee, Corporate LAN Manager
• Shawn Sellers, Senior Support Technician and
• Dick Mitchell, Manager of Computer Operations
The broad range of support and Call Center assistance
provided includes the areas of SAP, server hardware,
server software, LAN & WAN networks, internet
services, Enterprise Data Center, PC hardware &
software, telephone systems, mobile phones, copiers,
printers, video conferencing, and OnBase document
control.
We’ve almost completed a total upgrade of the SAP
environment to newer, faster computers and are actively
working on enhancements that will speed up the
access and processing time for all networked systems
both local and remote. And, we are always “doing our
14FM
15FM
homework” to find ways to provide our services faster
and better, while reducing costs in the process.
Business Applications Division
The BSC Business Applications Division at the Ergon
corporate offices in Jackson, Mississippi, along with
remote IT staffs, provide programming support for all
business-related software applications. These include
all Accounting Department applications; data transfers
to and from banks, customers, vendors, and others; all
software running the Terminal Automation Systems;
all customized programs on our SAP system; and
all third-party software such as Crude Oil handling,
Product Pricing and Refinery Production Planning.
The team also supports SAP Integration Management,
SAP Business Information (BI), Legacy (Mainframe)
Applications, Web-Based Applications, PC & Network
Server Applications and our Laser Printing Systems.
The Business Applications group includes:
• Mike Menapace, Director of Business Applications
• Patricia Aron, SAP Business Intelligence
Administrator
• Robert Bailey, Senior Programmer/Analyst –
Special Projects
• Kirby Deer, Senior Programmer/Analyst – Systems
Programmer
• Joe Evans, Human Resources Information System
Manager
• Randy Jones, Senior Programmer/Analyst
• Melanie Petren, Senior Personal Computer and
Web Programmer/Analyst
• J.M. Sims, Senior Program Analyst, SAP
Integration Manager, and
• Mark Sistrunk, Programmer/Analyst
With Ergon now operating in Europe, we are facing
and meeting the challenges of international sales using
foreign laws, currencies, and languages. We continue to
undergo many changes to keep up with the times. This
includes adapting the latest methods and technologies to
keep Ergon on the “cutting edge” and to give us every
possible advantage while keeping the customer first.
The combined resources of these two divisions are
dedicated to providing:
• Each Ergon employee the reliable and easy-to-use
computer and communication resources they need
to do their job efficiently and effectively
• Each Ergon customer and vendor the timely and
accurate business information and transactions
needed to sustain long term partnerships.
Please remember to contact the Ergon Business
Support Center via e-mail: [email protected],
or telephone: 601-933-3500, if you need technical
assistance with your computer or communications
related hardware or software.
15FM
PRSRT STDU.S. Postage
PAIDJackson, MS
Permit No. 774
Systems & Performance Improvement DepartmentP. O. Box 1639Jackson, MS 39215-1639
Ethanol. Made in Mississippi.
Bunge Ergon Vicksburg, LLC1833 Haining RoadVicksburg, MS 39183bunge-ergon-vicksburg.com
As the need for energy in the U.S. increases, America must look to other sources for stable, continued growth. One solution is the renewable fuel, ethanol. Ethanol’s main ingredient? Corn. Grown right here in America.
The new facility in Vicksburg, Mississippi is a state-of-the-art, 60 million gallon per year plant. That may not seem like a lot of ethanol, but the effect is American refiners will not have to import over 2 million barrels of crude oil.
Less dependence on crude oil imports and expanded markets for our nations’ farmers. A real win for the home team.