An accident waiting to happen?

An accident wait ing to happen?

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POTENTIALLY DANGEROUS WORKHeightsStoredEnergyConfinedSpacesToxicChemicalsHazardousMaterialsHighPressureHighTemperaturesFatigue

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COSTSHumanEnvironmentalProductionReductionInsuranceFines

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SAFETYTrainingProceduresPPEAutomation

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Example of a conventional tapping point

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Example of Unsafe manual rodding out operation

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Plugged tapping pointPlugged impulse / purge lineCLEARGUARD

Autorodder Animation

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Examples of a manual rod-out tool

we manually rod out 6,000 times per year

there is one FCCU (cat cracker) spurious outage caused by faulty or incorrect measurement every year in continental US, and the minimum cost is 7 million USD

- Major oil refinery manager

- Global pressure transmitter manufacturer

until a blocked tap is cleared, we have to reduce process through put by up to 20%, and this can take up to 3-4 days- Refinery senior process controller

Click anywhere to proceedwe have 2-3 false high level pressure spike per month which trip out the units- Plant I&E engineer

CLEARGUARDExamples of a Autorodder installations

we have gone from 2-3 false high level pressure spike per month to none

- Plant I&E engineer

Another very positive thing we have found (design confirmed) using the Autorodder is it does not affect the (pressure) reading at all when it strokes

- Instrumentation supervisor

the Autorodder is a safe, economical solution to keeping tapping points clear on critical equipment

- Maintenance superintendent

Click anywhere to proceedwe have reduced out purge consumption by nearly 75%

- Production manager

CLEARGUARDExamples of a Autorodder applications

Click anywhere to proceedFCC unitMain column and regenerator levelRaffinite splitterCatalyst stand pipe injectorsPrecipitator overflowRegenerator levelResid fluids on crude unitSample pointsCoking unitCoke drum fractionator levelResid flow metersCoke drum levelFluid bed levelSulphur unitAnalyser points (tail + stack)Burner eyesPilot igniter pointsPyrometer pointsSample pointsInjection pointsRun down legIn addition any pressure instrument points that has a safety, shutdown instrument associated (PSD)

Customers

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