amt - course plan
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AMT - Course PlanTRANSCRIPT
Page 1 of 4 MIT/GEN/F-05/R0
DEPARTMENT OF MECHANICAL & MANUFACTURING ENGG.
COURSE PLAN Month & Year : August – December 2014
Subject & code : Advanced Manufacturing Technology (MME 307) [4 0 0 4]
Semester & branch : V Sem. Mechanical Engg.
Course Coordinator : Dr. U Achutha Kini
No of contact hours/Week : 04 Hours Lecture
Assignment portion
Assignment no. Topics
1 L1-L8
2 L9-L15
3 L16-L22
4 L23-L31
5 L32-L40
Specify if any other None
Test portion
Test no. Topics
1 L1-L16
2 L17-L38
MANIPAL INSTITUTE OF TECHNOLOGY (A constituent college of Manipal University, Manipal)
Manipal Karnataka 576 104
Faculty:
Name Section Dr. N S Mohan & Prof. Manjunath S A Prof. P K Shetty & Dr. Murthy B R N B Prof. P K Shetty & Dr. Murthy B R N C
Dr. U A Kini & S Narayan D
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Prerequisites:
Basic knowledge of Mechanical Engineering.
Basic knowledge of Manufacturing Engineering.
Learnt the subjects of Manufacturing Process Engineering I & II.
Objectives:
At the end of the course, the students must be able to:
1. understand the various types of plastics and polymers and their processing
methods used in industries.
2. know powder metallurgy process and its applications in industries.
3. apply rapid prototyping technology in the manufacturing of intricate components.
4. apply specific non-traditional machining method for industrial applications.
5. differentiate various non-traditional machining methods.
6. identify various types Jigs for specific applications.
7. understand and draw milling and welding fixtures.
8. understand the various super-finishing and micro-finishing processes.
Evaluation Plan:
• Assignments – 10 % Five Assignment tests/Surprise tests carrying 02 marks each.
• In semester examination – 40 % (Two compulsory tests of 20 marks each)
• End semester examination – 50 % (Minimum for pass: 18 out of 50)
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COURSE PLAN
Lecture
no. Topic to be covered
L 0 Introduction to Subject
L 1 Processing of Polymers/Plastics: Structure, General properties
L 2 Processes, and Applications; Introduction to Polymers, Classification of plastic
materials and their properties
L 3
Thermoplastics and Thermosetting plastic materials and their comparison, General
properties of Thermoplastics and Thermosetting plastic materials – their advantages
and applications
L 4 Biodegradable plastics, Elastomers; Machining of plastics
L 5 Forming and Shaping Processes for plastics
L 6 Extrusion, Injection moulding, Reaction- injection moulding
L 7 Blow moulding, Rotational moulding, Thermoforming, Compression moulding
L 8 Transfer moulding, Cold moulding, Foam moulding, Casting; Machining of plastics
L 9 Powder Metallurgy: Introduction and Application
L 10 Operations for production of metal powders – Production of powder, Blending,
Compaction
L 11 Sintering and Finishing operations; Methods of powder production
L12 Atomization, Reduction and Electrolytic Deposition etc
L 13 Properties of powdered metals – strength, density, ductility, hardness etc.
L 14 Advantages and limitations of powder metallurgy; Isostatic pressing
L 15 Sintering furnace, Spark sintering machine. Application of powder metallurgy in
machine parts
L 16 Nontraditional Machining Techniques: Introduction
L17 Comparative study of traditional and advanced (nontraditional) machining methods
L18 Need for advanced techniques, General characteristics of these techniques
L 19 Operating principles, Process parameters
L 20 Applications, Merits and Limitations of Chemical milling
L 21 Chemical blanking and engraving
L 22 Photochemical blanking; Ultrasonic Machining (USM),
L 23 Abrasive Jet machining (AJM), Water Jet machining (WJM)
L 24 Electro-chemical machining (ECM), Electro-chemical grinding (ECG)
L 25 Electron Beam Machining (EBM), Wire EDM
L 26 Laser Beam Machining (LBM), Electrical Discharge Machining (EDM)
L 27 Plasma Arc Machining (PAM).
L 28 Micro finishing Processes: Introduction
L 29 Lapping, Honing
L 30 Super finishing processes
L 31 Machines used for lapping and honing
L 32 Polishing and buffing, Merits, limits and applications
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References:
1. Kalpak Jian S. (2000) “Manufacturing Engineering and Technology” Addison Wesley Longman.
2. DEgarmo Paul (1986) “Materials and Processes in Manufacturing”, Macmillan Publishing
Company Inc., New York
3. Lindberg R.A. (1991) ”Processes and Materials of Manufacture”, Prentice Hall of India, New
Delhi
4. DalelaS. (1998) “Manufacturing Science and Technology” (Vol. II & III), Umesh Publishers,
Delhi
5. Jain R. K. (2001) “ Production Technology”; , Khanna Publishers Delhi.
6. HajraChowdhury S.K. (1998) “Elements of Workshop Technology”; Vol. II, Media Publishers.
7. Raghuwanshi B.S. (1996) “Workshop Technology”; Vol.II, DhanpatRai& Sons.
8. Pandey P.C. & Shan H.S. (1983) “ Modern Machining Processes”, Tata McGraw
HillPublishing Co., New Delhi.
Submitted by: Dr. U Achutha Kini (Course Coordinator) (Signature of the Course Coordinator) Date: 02-08-2014 Approved by: (Signature of HOD) Date: 02-08-2014
L 33 Chip less machining, Internal and external thread rolling
L-34 Spline rolling. High Energy rate forming processes, Introduction
L 35 Process principles, Process capabilities, Applications
L 36 Advantages and Limitations of - Electromagnetic forming
L 37 Explosive forming and Electro-hydraulic forming.
L38 Rapid Prototyping (RP): Introduction, Characteristics of RP Technologies
L 39 Subtractive and Additive Processes, Fused Deposition Modeling
L 40 Stereolithography
L 41 laminated object manufacturing and three dimensional printing. Applications of RP
L42 Jigs and Fixtures: Introduction
L 43 Function of jigs and fixtures
L 44 Types of jigs and fixtures
L 45 Types of jigs and fixtures (Contd..)
L 46 Analysis of locating and clamping methods
L 47 Work holding principles for flat and round surfaces
L 48 Simple types of jigs and fixtures used for lathe and milling.