welcome. part 1: company profile established in dec. 1987 head office in taipei twn dongguan bonteck...

WELCOME

Part 1: Company Profile

Established in Dec. 1987Head office in Taipei TWN

Dongguan BonteckEstablished in Jan.2001915 people

Kunshan Bonteck Established in July, 2003500 people

Dongguan Bonteck

75.49%

6.45%

1.94%

9.67%

6.45%

Staff 90

Engineer 18

Tooing Technican 60QC Dept 70

Operator 677

Total : 915poeple

Organization Chart

General Manager

Vice Manager

QMS Rep.

R & D Dept.Die-casting

Dept.Product

Dept. Sales Dept. Admin. Dept.Q. C Dept.

Gen.Affairs Sec.

Customs Affairs Sec.

Financial Sec.

Logistics Sec.

Metal Stamping

Sec.

A´ssy Sec.

Tooling Sec.

Prod.Eng Sec.

M´fg Sec.

D.C.C

QC Sec. for Die-casting

M. E.

E. E

T. D. CQC Sec. for A´ssy

Domestic Sec.

Overseas Sec.

Prod. Contl Sec.

Turnover /Dongguan Bonteck

0.94 5.73

12.32

17.88

25

2002 2003 2004 2005 2006

unit: Millioncurrency:USD

Application filed of Products

• 76% for 3C Parts• 12% for Auto Parts• 5% for lighting Parts• 7% for others

12%(Auto)

7% (Other)

5%(Lighting)

76% (3C)

AL. Casting Parts

For LCD TV

For Auto / Lighting

For LCD Display

Zinc-Casting Parts

For LCD Display

For Notebook Parts

Major Customers

List in alphabetical

BenQ ( For Dell) Fagerhult ( in Sweden, For Lighting) Foxcnn ( For EMC) Liteon (For Dell / HP / IBM / PHILIP) Primax ( For Computer/Communication

Accessories) Protex ( For Auto Parts) Tatung ( For HP )

Part 2: Developing & Tooling

Design Tools:

• Auto Cad

• Pre E Solid work

• Flow Analysis

M.E Engineer’s Experience

Year Ave. 4.30 Years121110

987654321

1 PersonTotal:13 Persons

234 2

Tooling Equipment

No. Equipment Q'ty

1 Machining Center 2sets

2 EDM 2sets

3 Wire-cutting Machine 2sets

4 Milling Machine 5sets

5 Rotation-Arm Drilling Machine 1set

6 High-Speed Lathe 1set

7 Grinding Machine 3sets

8 CNC Machine 2sets

TOTAL 18Sets

Tooling Ability

Designing 1-3days M’tl preparing 2-4 days Rough Machining 1-3days CNC 1/2-3days Hardened 2-3 days EDM/ Fine CNC/wire cutting 5-7days Polishing 1-3days Assembling &Testing 1/2-3days

T1 within 14-30 daysT1 within 14-30 days

Ave. 20Sets / MonthAve. 20Sets / Month

•Stand Base- Front for HP 32” LCD TV

• AL. Die-casting in N.W 4.00kg

• Tooling weight: 5.20 Tons

Total days used: 28days

• Dell 19” LCD Monitor Base

• AL. Die-casting, N.W 405g

• Tooling weight: 605kg

Total days used: 20 days

Examples

Tons Q'ty Remarks

AL. 650T 1sets New Machine

Casting 400T 2sets 420T * 1 set

350T 3sets will be in house in March

200T 2sets

160T 1set

Zinc 150T 4set

Casting 80T 1sets

TOTAL 15 Sets

Die-Casting Eqiupment

Part 3: Manufacturing

After-operation Equipment

Descriptions Total Q'ty

Air Power Press 115T*1; 80T*1; 45T*1;25T*1;15T*2 6 sets

Hydraulic Press 50T*9; 35T*7;25T*2; 15T*2 20sets

Drlling Multi-head * 19sets 19sets

Single-head*1sets 1set

Tapping Multi-head * 29sets 29set

Single-head*1sets 1sets

TOTAL 76 Sets

Multi-tool Drilling & Tapping machines

•9-Heads Tapping Machine

8-Heads Horizontal Drilling Machine

Finishing Equipment

No.: Descriptions Q'ty

1 Bead Blasting 1set

2 Sand Blasting 2sets

3 Sand-belt Grinding 16sets

4 Polishing 5sets

5 Vibration Grinding 5sets

6 Ultra-Sonic Cleaning 1set

7 Flash-Cleaning Machine 1set

TOTAL 31 Sets

Soft Blasta

Ultra-high speed blasting with nylonBeeds to clean the Flash from the casting parts

Part 4: QMS

We are

ISO9001 QMS

recognized

in April, 2002

ISO / TS 16949

QMS upgraded

ISO / TS 16949

in Dec. 2004

ISO 14001

Concerning Environmental Protection & Safety …

Certificated for 14000 in Sep, 2005

Quality Policy

Technique ( 技術創新 ) Innovation

Continuous ( 品質向上 ) Improvement Customer ( 客戶滿意 ) Satisfaction

Quality Assurance System

Customer

Requirements

Control on Material˙BOM & Specification ˙ROHS verification

PPAP

Process control planning˙QC flow chart ˙IE/ Control plan/ SPC/ MSA

In house: Training/TPM/MRP/IE/ 6S 

Process control

Supplier: SQA/ SQE/ SCAR / ROHS

˙System effective reviewing ˙Performance reviewing ˙Internal audit˙QCC/ Overture improve 

Continuous Improvement˙8D CAR ˙Process reviewing˙Product audit / OOBA

Customer

Satisfaction

APQP

˙Project team assignment˙Possibility evaluation˙Developing plan˙Tooling design & reviewing˙Samples verification ˙FAI

LAR

DPPM

Main Equipment for Inspection

Adhesiveness Tester

No.: Descriptions Q'ty

1 Coordinate Measuring Machine 1set

2 Salt Spraying Tester 1set

3 Temperature & Humidity Tester 1set

4 Painting Hardness Tester 1set

5 Height Gauge 1set

6 Adhesiveness Tester 1set

7 Tension Guage 1set

Total 7 Sets

Temperature & Humidity Testing Chamber

Painting Hardness Tester

Coordinate Measuring Machine

Salt Spraying Tester

Company Vision

Engineering Quality System Manufacturing

Qualified Supplier

Customers

American Europe Japan Others

THANK YOU!