visit to dainik bhaskar by rehan,aryan college ajmer

“Dainik bhaskar”

printing plant jaipur

The stock

Reels used in newspaper printing.

Covered bundles.Weighing 857 kgs each.

At distance of about 5 to 6 meters from the ‘KBA.’

Main Stock RoomSupplied to ‘KBA’

Automatic Operated Supply

Paper reels moved to ‘KBA’ by SliderWheel movementSupplies loader paper reels for printing

Loading paper reels to “KBA”

Slider moves on the pathWheel moves slider at right anglesHorizontal movement for loadingVertical movement for stock shift

First in IndiaCosts approx Rs. 200 crores“KBA” control panelOperates the “KBA”Fully automatic machineLoads the reelsSupplies paper to first floorLCD displays complete information

Control unit of ‘KBA’Termed as its CPU Behind the part B2 of ‘KBA’

•Reel loaded to ‘KBA’

•Reel rolls to first floor for printing

•Rolling automatic by ‘KBA’

•‘KBA’ part B1 and B2

•Back reel rolling

•Helps in reel shifting in ‘KBA’

•Below ‘KBA’ part A1

“PRISMA”4

primaryColour Jacks

Ist floorInitial printing stage “THE PRISMA”

“PRISMA” , the second giant of the plantFour colour jacks – Red, Yellow, Black and

MagentaColour for complete printing supplied

“PRISMA” three floor machine

A part of ‘KBA’Fully automatic

Completely computer controlled

“PRISMA” The first of its kind in

INDIAOne of Fastest printing

in WORLDPrinting speed 85000

newspapers in an hour

“KRAYUZE LAZER JET 300”One of the World’s fastest CTP

machine

First part makes picture platesSecond part makes data platesBoth together print 600 platesCombined printing is continuedSpecially Air conditioned room for ‘KRAYUZE’ for temperature control

Final stage of the ‘KBA’ “PRISMA”

Final printingNewspapers printing and sortingFinally newspapers completely

printedPrinting job finishes

No more assist of ‘KBA’

Newspapers sent for packing Sent to the next part of the plantAccomplished by this rolling chain

A part of the “VEMAK” packing line

• “VEMAK” amongst the most technologically advanced and fastest packing line of the world

• Counting, packing, labeling, and tieing up in bundles.

• All done by itself

• Above work done at similar speed as “KBA”

• i.e. 85000 copies per hour

“VEMAK” does the packing job

Printed newspapers are counted, equally packed bundles

Completely computerised work

No manpower required except shifting bundles to stock area

Explained in the video

•The central unit of the plant

•Whole plant controlled from here

•One control unit amongst the two

•Highly technologically advanced

•Control panel of the unit

•These control the ‘KBA’ ‘PRISMA’ and ‘VEMAK’

•Complete work carried by these computers

All work inspected through various CCTv camerasCameras attached Monitor

Whole plant working seen hereControlling and monitoring carried on

Any malfunction reported to the system, immediately repaired

Thanks a lot for your

co-operation !

Mohammed Rehan Ali

B.Com (Hons.) Pt. I