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UAV-UAS COMPOSITESLIGHT SPORT AIRCRAFT AMPHIBIANSGYROCOPTERS
Mihaly HidegChairman
HAIF
www.haif.org
Overview of the Hungarian Aeronautical IndustryResearch, product development, diversification, collaboration
2014 July
1. 1. IntroducingIntroducing thethe HungarianHungarian AeroAeronauticalnautical IndustryIndustry
Ministries, HITA, NIH, Authorities
Hungarian Government
Product development Applied researchCollaboration
Proposals
Strategy formulationFounding Founding
lobb
y
Companies – ‘06 R&D organizations – ‘07
Col
labo
ratio
n
Pro
posa
ls
Suppo
rting
The The operatingoperating modelmodel of of ourour 21st 21st centurycentury AeronauticalAeronautical IndustryIndustry
Collaboration, research, product development, quality development are key to success
Experts – ‘03
2007
2006
2005
2004
2002
20011999
1999
Creation of HATP Hungarian Aerospace Technology Platform
Creation of HAC and HARP by Hungarian Aviation Industry Foundation
Corvus Aircraft ltd. introduced its first composite aircraft
HAIF launches the Aerospace Supplier Initiative
Establishment of LH Technik Budapest ltd. and Elektrometall ltd.
Halley ltd. introduces its first Apollo ultralight aircraft
GE Engine Services launches its greenfield sites
Greenfield sites by Hungaerotech ltd. and Flamespray ltd.
Six aeronautical managers establish HAIF 2003
The initial development was driven by part manufacturers and small aircraft developers
2009Corvus, Idea-Aircraft, Avana Industries, BHE ltd., Dioferr ltd., introduced new aircraft
Major Major milestonesmilestones of of industryindustry developmentdevelopment
Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B737/B767 MRO 1992
2012
20112010
2010 Grand opening of EL-TECH Aerospace R&D Center in Budapest
2012
By the end of 2011, 30+ Hungarian companies got Aerospace AS9100 B certification
Major Major milestonesmilestones of of industryindustry developmentdevelopment –– contcont..
Debut of Corvus Racer in Canada at Red Bull Air Race
Launching the National Aviation and Aeronautical Strategy
Opening of Diehl Aircabin Hungary composite plant
Debut of Corvus Fusion composite LSA
Debut of Apolló Gyro at Aero 2012 exhibition 2012
2012Beginning of flight test of Hungarocopter
2012Collaboration agreement: HAC and Hungarian Ship Ind. Cluster
2013SkyCruiser SC-200 Autogyro receives Type Certificate from HgCAA
Establishment of the Unmanned Aerial Vehicle Cluster – UAV Cluster 2014
GEES VeresegyhGEES Veresegyháázz Lufthansa Lufthansa TechnTechn. Budapest. Budapest ElektroElektro--metallmetall Paks Ltd.Paks Ltd.• Greenfield site – 100% GE• Repair activity• 15M$ middle size investm.• SME/Supplier category• Not airport dependent• Established in 2000 • Empl. 240 people• Engine component repair• FAA/JAA/AS9100 certified
• Greenfield JV site-15% Malév• Overhaul activity• 17 M$ middle size investm.• Integrator category• Airport location• Established in 2001 as a JV• Empl. 340 people• Airbus320/Boeing737overhaul• FAA/JAR-145 certified
• Greenfield site-100% German• Component manufacture• Small size investment <10m$• SME/Supplier category• Not airport dependent• Established in 2001• Empl. 200 people• Airbus wire harness manufact.• AS 9100 certified
SulzerSulzer -- EldimEldim DebrecenDebrecen AlcoaAlcoa--KKööfféém Nemesvm Nemesváámosmos FlameFlame Spray Ltd. GSpray Ltd. Gööddööllll
• Greenfield site-100% Dutch• Component manufacture• Small investment <10M$• SME/Supplier category• Not airport dependent• Established in 2002• Empl. 40 people• Turbine parts manufacture• AS 9100/NADCAP certified
• Privatizat./Acquis.-100% US• Component manufacture• Middle size investment ?M$• SME/Supplier category• Not airport dependent• Established in 1997/2002• Empl. 110 peolpe• Aerospace fastener manufact.• AS 9100 certified
• Greenfield site - 100% Italian• Thermal spray (APS, HVOF),
slurry diffusion, honeycombbrazing
• SME / Supplier category• Not airport dependent• Established in 2002• Employs 57 people• AS 9100/NADCAP certified
In 2012 Diehl Aircabin Hungary Llc. opened a new composite site in Nyírbátor
Diehl Aircabin Hungary Ltd. supplies composite parts for Airbus and Boeing
Apollo Fox Apollo Fox 191999 99 -- EgerEger
Corvus Corvus FusionFusion 20122012
2 seat composite aircraft
2 seat UL aircraft
BXBXAP15 2012AP15 2012 -- BudapestBudapest
Electric-motor UAV
2 seat gyrocopter
Apollo Apollo GyroGyro 2012 2012 -- EgerEger
2 seat gyrocopter
Corvus Corvus RacerRacer 2010 2010 -- BallBallóószszöögg
1 seat aerobatic aircraft
SkyCruiserSkyCruiser-- 200 2012200 2012
Four Hungarian SMEs offer 6 different aircraft types – more to come soon
These aircraft are under various stages of development and testing
HungarocopterHungarocopter 20122012
AvanaAvana LarusLarus 20200099 -- TTöökkööll
5 seat composite aircraft
DioraDiora I 2009 I 2009 -- DabasDabas
2 seat koax helicopter
2 seat composite amphibian
HydropteronHydropteron 20200909 -- MiskolcMiskolc
1 seat helicopter
DioraDiora II 2014 II 2014 -- DabasDabas
1 seat koax helicopter
Gerle II 2011 Gerle II 2011 -- ReplicaReplica
2 seat biplane
The The PresentPresentDesign/Development 10Component manufacturing 15Small a/c manufacturing 6Parachute manufacturing 1Air Ballon manufacturing 1Maintenance/Overhaul 80 Training 4Consulting 2Parts sale 1Tools manufacturing 3Calibration 1Engineering 3HR services 2Modification 1Marketing 2Industrial organizations 3
Total 133 organizations, 2600 people with 30+ companies with AS9100 cert.
In order to increase the number of component manufacturers HAIF launched the Aerospace SupplierInitiative Programme in December 2004. Mainly automotive and ICT component manufacturers wereinvited to the programme.
In March 2006 HAIF initiated and organized the establishment of the Hungarian AerospaceCluster. Now it has 25 membersIn 2008/09 HAIF launced an AS9100 Quality Mgmt program for 30+ SMEs, mainly membersof HAC
2. Introducing the Hungarian Aerospace Cluster
2.1. 2.1. CreationCreation of of thethe HungarianHungarian AerospaceAerospace ClusterCluster
Organized by HAIF, founded in March 2006 by four small aircraft developer:
1. Corvus Aircraft Ltd. – UL & LSA manufacturer2. Halley Ltd. – UL manufacturer3. Composite One ltd.- amphibian design & prototype developer4. Hungarocopter Ltd. – small helicopter developer
Joined members:1. Design & Engineering companies (9)
Idea-Aircraft Ltd. – Amphibian design&prototype developmenteCon Engineering Ltd. – Computer Aided (CAE) solutionsCAD -Terv Engineering Ltd. – Engineering services, CatiaDelta -Tech Engineering Ltd. – Special tool&machine designMeshining Engineering Ltd. – CAE solutionsC3D Engineering Ltd. – 3D CAD design, virtual simulationsCFD Engineering Ltd..- CAE services, virtual testingHungaro-Copter Ltd. – Design of small helicopterSkyCruiser Autogyro Ltd. – Design of autogyros
HAC was established to provide an organizational framework for faster growth
2. Prototyping companies (2)Varinex Informatics Plc. – rapid prototypingTechnoplast Ltd. – rapid prototyping
3. Part manufacturing companies (11)Sulzer-Hungaerotech Ltd. - machiningDendrit Ltd. - machiningBorsodi M hely Ltd. - machiningAvana Industries Ltd – composite partsProduktum Ltd. – aluminium standsOstorhazi Ltd. – special coatingsElektro-Metall Paks Ltd. – wire harnessesELTEC Hungary Ltd. – wire harnessesMacher Ltd. – wire harnessesGravitas 2000 Ltd. - machiningABF Bowdentechnika Ltd. – mechanical control cables
4. Software development & avionics (5)Allied-Visions Ltd. – flight simulator software developmentAviatronic Ltd. – avionics & embedded systemsARTIFEX Ltd. – training and simulation systemsBUTE Department of Measurement and Information Systems – embedded systemsEvopro Plc. – system integration&embedded systems,
2.2. 2.2. ObjectivesObjectives of of thethe ClusterCluster
1. Speed up the development of the Hungarian Aerospace Industry2. Diversification of the best part manufacturers to aerospace3. Creation of a network of aerospace and related industries4. Development of new Hungarian designed small aerospace vehicles5. Organize the production of these vehicles internationally - JVs6. Organize and develop complementary capabilities among Hungarian firms
to be able to manufacture higher assemblies for large aircraft7. Achieve sinergies and economies of scale using networking in the fields
of design, development, training, logistics, quality (AS 9100), IT, marketing and certification
8. Introduction of modern management methods and principles to the SME sector – six sigma, lean manufacturing
9. Develop new supplier relationships with other countries10. Replace expensive foreign suppliers with local, low cost ones11. Increase the Hungarian participation in EU founded aerospace projects
2.3. Main Characteristics of the Cluster
• Organized on bottom up principle• Non-profit, not a legal entity but with formal membership• Led by 3 managers - 2 founders and HAIF chairman• Barter-type financing• 99% privately owned -21 Hungarian SMEs, 5 foreign SMEs and 1 University• 99 % SMEs• Focusing on product development and manufacturing• Good engineering background• Equipped with modern softwares – Catia, Solidworks, Ansys, etc.• Competences : composites, machining turbine parts, space avionics, CAE,
wire harnesses, embedded systems• Young, dynamic management• Supported by HAIF, NIH and HITA• Collaboration agreement with Pannon Automotive Cluster, Hungarian Ship Industry
Cluster, Aviation Valley Poland and Hanse-Aerospace
Collaboration with local automotive-, ship-, energy-, ICT-, space industries
2.4. Our main industrial partners
Aviation Valley 2006 Hanse Aerospace 2006
HAC is a founding member of European Aerospace Cluster Partnership EACP
PANAC Autocluster 2006 HSI Cluster 2012
3. Creation of the Hungarian Aerospace Technology Platform
Founders:• 2 Universities (BUTE, ELTE) • 1 Research organization (KFKI AEKI,)• 4 Companies
Bonn Hungary Ltd.SGF Ltd.BL Electronics Ltd. Slot Consulting Ltd.
• Hungarian Aviation Industry Foundation
Members: 32
Created:November 2007
www.haif.org/HATP.html
3. Hungarian Aerospace Technology Platform – cont.
Objectives:
To provide organizational framework for Aerospace research in HungaryTo close the gap between the EU and Hungary in Aerospace technologiesTo help the best research organizations to diversify into AerospaceTo devise a national strategy for aerospace researchTo develop and test small aerospace vehiclesTo launch integrated research projectsTo participate in space missions, FP7 and Clean Sky research programmesTo establish new R&D relationships with other countries
Rosetta incorporates several Hungarian ICT components…
The DABAS onboard system can also be adapted to any sport aircraft
• The system developed by SGF Ltd. measures and evaluatesloads during flight
• After landing data can be downloaded into a PC forevaluation
• Numerical evaluation and graphical display is performed bythe software developed by SGF Ltd.
• The system can also be used forhealth monitoring purposes
3.1. 3.1. ExampleExample of of domesticdomestic R&D R&D resultsresults: :
The DABAS central onboard unit
3.2. 3.2. ExampleExample of of domesticdomestic R&D R&D resultsresults -- contcont.:.:
The BXAP15 electric motor powered UAV by Bonn Hungary Electronics
4. Establishment of a new electronics R&D center in Budapest
In July 2010 the ELTEC R& center launched an Aerospace Incubation House for SMEs
5. 5. OurOur main main researchresearch participationsparticipations inin EU EU programsprograms
InIn FP7 FP7 frameworkframework program:program:SINBAD: Safety improved by new functionality for better awareness on airport approach and departure traffic domain, BEARINGS: New generation of aeronautical bearings for extreme environmental constraints, X3-NOISE: Aircraft external noise research network and coordination, ADDSAFE: Advanced fault diagnosis for safer flight guidance and control,PPlane: Personal plane: assessment and validation of pioneering concepts for personal air transport systems, AEROPORTAL: Support for European aeronautical, SMEs, CEARES: Central European aeronautical research initiativeEMBROIDERY - Development of energy efficient / lightweight composite parts and tooling based on Tailored Fibre Placement technology / self heating technologyGABRIEL - Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and LandingCHATT - Cryogenic Hypersonic Advanced Tank Technologies
InIn CleanSkyCleanSky program:program:BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles ApplicationBME Clean Sky 027 : Development of an innovative bio-based resin for aeronautical applications
66. Main . Main focusfocus areasareas of of thethe National National AeronauticalAeronautical StrategyStrategy:
• Development and manufacture of aircraft for General Aviation• Development of Unmanned Aerial Vehicles (UAV)• Development of systems and equipment for general aviation and UAVs• Development of space systems in cooperation with foreign partners• Manufacture of passenger cabin component and systems• Testing of components and systems for aerospace applications• Manufacture of composite parts• Manufacture of turbine parts• Software development and testing – embedded systems, simulation&training• Establish and ramp up collaboration between local and international clusters and
platforms – HARP, HATP, Artemis Hungary ‘08, MMP‘08, EACP’09• Find JV partners to manufacture engines for GA in Hungary• Find a strategic „Mentor country” to start our own TAKE OFF program
We need to start a TAKE OFF program similar to the Austrian program
In our website presentations, brochures, databases and articles are available for download
The two brochures are complementing each other describing both industry and academia
7. 7. IndustryIndustry publicationspublications issuedissued byby HungarianHungarian InvestmentInvestmentand Trade and Trade AgencyAgency HITAHITA:
Contact :
Mr. Mihaly HidegMr. Mihaly Hideg M.B.A. M.B.A. M.ScM.Sc..Chairman
Tel:+36 1 2941351Fax:+36 1 2941351
Mob:+36 30 3748145Email: hidegmihaly@gmail.com
aerocluster@gmail.comWeb:www.haif.org
Attachments
The evolution of our industry has led to the emergence of new modern vehicles
Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999
Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010
Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany
The 2 seat SkyCruiser SC-200 gyrocopter debuted in 2012 in Hungary
The 2 seat Apollo Gyro debuted at Aero 2012 Friedrichshafen in Germany
The 2 seat Apollo Gyro with closed cabin debuted at Aero 2013 exhibition in Germany
The BXAP15 electric powered UAV by BHE at Aero 2013 exhibition Germany
The one seat Hungarocopter prototype debuted in 2012
Flight testing of Hungarocopter started in summer 2012
Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd.
Prototype of the „Avana Larus” composite amphibian by AVANA Industries
Hydropteron water tests
Avana Larus flight testing starts – in the summer of 2013
Hydropteron flight tests are in progress
The two clusters intend to develop amphibians together
CollaborationCollaboration agreementagreement withwith thethe HungarianHungarian ShipShip IndustryIndustry ClusterCluster
Cluster managers Sándor Götz and Mihaly Hideg signed the agreement in November 2012
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