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TRELLEBORG SEALING SOLUTIONS
YOUR PARTNER FOR SEALING TECHNOLOGY
EngineeredMolded Parts
SPECIALLY FOR YOU Engineered Molded Parts
Uniquely yoursTrelleborg Sealing Solutions offers one of the broadest ranges of sealing elements on the market. Most of the time the tried and tested method works, but sometimes a unique application requires a unique solution. Our specially designed sealing solutions can provide significant benefits from a cost, function, manufacturing or performance perspective, providing you with real competitive advantage.
Working with our engineering teams, Trelleborg Sealing Solutions will support you in the development of a customized engineered molded part designed to suit your individual needs. This may be a flat gasket of any dimension, a rubber-to-metal element or a seal of complex geometry that may consolidate a number of products into one.
Engineered Solutions for Life Sciences Find out more about the solutions Trelleborg offers for Engineered Molded Parts and watch our film on: tss.trelleborg.com/films
Sealing in difficult design windows
Lowers total cost of
production
Materials compatible with
virtually all media
Optimized safety
Flexible delivery times
Engineered molded parts 2
Trelleborg Sealing Solutions – Design CompetenceHeat Exchanger
High efficiency or condensing boilers have a heat exchanger that uses heat in the flue gases to pre-heat water. The condensed water is drained away and much less energy is required to raise the temperature of the preheated circulating water to the desired level.
Solutions using Finite Element Analysis:
For more case studies go to www.tss.trelleborg.com
Requirements:
· The seal has to compensate diameter differences of 1.2 mm between plastic and metal case
· Gap on connector flange of 0.3 mm and a bent groove· The seal has to compensate for the non-central
positioning of the spiral tubes related to the flange entry holes
· Low assembly forces of the housing· Easy assembly for all seals· Good resistance to aggressive condensate (acid)· Temperature -20°C to +130°C· Customer provided 3D CAD files for all housings
and counter parts
Seal 3 between
plastic and steel case
Maximum Sealing Gap
Seal 4 for the tube
in and the outlet
Seal 1 between spiral
tubes and housing
Seal 2 between flange
connection to the housing
3 Trelleborg Sealing Solutions
CASE STUDY
PRICE? Value!
The aim of Trelleborg Sealing Solutions is to facilitate customers in the achievement of cost-effective, durable solutions that match their specific business requirements and needs.
DESIGN? Innovative!
• Eight research and development centers • CAD software: Unigraphics NX• Drawing Interchange file format: IGES or STEP for 3D-Modelling;
DXF-files for 2D-Modelling • Finite Element Analysis (FEA) software Marc Mentat and Abaqus
QUALITY? Guaranteed!
ADDED TECHNICAL VALUE? Unique!
We are close to our customers through one of our four logistics centers in Europe, the Americas, Japan or China, or one of our dedicated aerospace centers in the U.K. and France.
• Stock management• Article classification• Item level forecast• Early warning• Kitting• Blister packaging
• Tube packaging• Assembly• Skin top packaging• Single bag & tag
Exemplary levels of service are recognized and appreciated by customers. These include added valuetailored logistics concepts such asspecial handling, advanced delivery programs and kitting.
SUPPLY CHAIN MANAGEMENT? Flexible!
In a two-shot molding process, either two dissimilar silicones or a combination of silicone and thermoplastics are injected in two shots into a single tool using a fully automated process.
• Professional mold design for perfect flow characteristic, short production cycles and easy removal of parts.
• Latest mold technology enables tight tolerances, good surface quality, long service life and less waste.
• Highly automated molding environment to achieve best quality and maximum output.
• Production capabilities are structured in 14 different article categories.
• Support of automated assembly by form stability.
MANUFACTURING? Global!
• Knowledge networks• More than 5,000 employees• A strong partner • Leading position in numerous
market segments • Training programs• Merging of customer and
Trelleborg expertise• More than 60 years experience
in sealing technology• Maximum global synergies
• Marketing companies in more than 50 countries
• Trusted long-term partnerships• Support of sales engineers• Distributor network in
several markets• Online services & e-tools• Project management• Project teams of experts• Focus on problem solving• Social media
RELATIONSHIP? Partnership!
Our capability for quick failure analysis is the key to solving application problems. Trelleborg‘s proprietary materials offer outstanding performance on physical, chemical and thermal properties.
Our experts and easy-to-use onlinematerial search and chemical compatibility check tool allow customers to choose the optimum materials for an application from approximately 2,000 compounds in our global materials database. In our state-of-the-art laboratories, we are able to run a variety of tests.
MATERIAL? Customizable!
FlexcoatTM micro-thin high-performance coatings and surface modification provide the ultimate choice, maximizing friction characteristics during assembly and in dynamic applications. The three Trelleborg Sealing Solutions FlexcleanTM
standards for technical cleanliness aid
customers in specifying and verifying appropriate cleanliness levels for their seals. FlexcoatTM colored coatings or paint marks on seals allow for 100 percent detection in production and assembly processes.
• Robust process landscape with clear accountabilities and deliverables through our Integrated Management System.• Customer oriented project management to maximize customer value.• Comprehensive understanding of applications and customer needs.• Comprehensive product quality planning
and assurance.
• Zero defect culture with world class automated visual inspection capabilities.
• Dedicated design standards• TSS TBS-00051 as Surface Quality
Standard for finished parts & related Master Inspection Plan.
MEETING YOURSPECIFIC NEEDSCustomized engineered molded sealing components are more than just a product, they are a holistic solution. When developing a customized engineered molded part, Trelleborg Sealing Solutions is not just interested in the function it performs. In addition, we want our seal to perform that function more effectively, at a lower total cost while enhancing your manufacturing process and providing your customer with optimized performance.
Standards Processes Product Quality
Visual Detection Low Friction Technical Cleanliness
Rubber Seals Rubber to Metal Seals
2K PartsMold Design
Global Network Knowledge Transfer
Local Contact Services & Tools
Mixing
TestingRecommendations
Developing
Service
Logistics ConceptsCentral Warehouses
On Time Delivery
Parts Molds Service
Simulation DraftsTesting
MATERIAL
PRICE
DESIGN
RELATIONSHIP
MANUFACTURING
SUPPLY CHAIN MANAGEMENT
ADDEDTECHNICAL
VALUE
QUALITY
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Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has local presence in over 40 countries around the world.
WWW.TSS.TRELLEBORG.COM
Europe Telephone
Austria–Vienna +43 (0) 1 406 47 33(Slovenia)
Belgium–Dion-Valmont +32 (0) 10 22 57 50(Luxembourg)
Bulgaria–Sofia +359 (0) 2 969 95 99(Belarus, Romania, Ukraine)
Croatia–Zagreb +385 (0) 1 24 56 387(Albania, Bosnia and Herzegovina,
Macedonia, Serbia, Montenegro)
CzechRepublic–Rakovnik +420 313 529 111(Slovakia)
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Russia–Moscow +7 495 982 39 21Spain–Madrid +34 (0) 91 71057 30(Portugal)
Sweden–Jönköping +46 (0) 36 34 15 00Switzerland–Crissier +41 (0) 21 631 41 11Turkey–Istanbul +90 216 569 80 84UnitedKingdom–Solihull +44 (0) 121 744 1221(Eire)
AfricaRegional +41 (0) 21 631 41 11
Contactyourlocalmarketingcompanyforfurtherinformation:
Americas Telephone
AmericasRegional +1 260 749 9631Brazil–SãoJosédosCampos +55 12 3932 7600Canada–Etobicoke,ON +1 416 213 9444CanadaEast–Montreal,QC +1 514 284 1114CanadaWest–Langley,BC +1 604 539 0098Mexico–MexicoCity +52 55 57 19 50 05USA,GreatLakes–FortWayne,IN +1 260 482 4050USA,Midsouth–Mt.Juliet,TN +1 615 800 8340USA,Midwest–HanoverPark,IL +1 630 539 5500USA,NorthernCalifornia–Fresno,CA +1 559 449 6070USA,Northwest–Portland,OR +1 503 595 6565USA,Southwest–Houston,TX +1 713 461 3495
AsiaPacific Telephone
AsiaPacificRegional +65 6 577 1778China–HongKong +852 2366 9165China–Shanghai +86 (0) 21 6145 1830India–Bangalore +91 (0) 80 3372 9000Japan–Tokyo +81 (0) 3 5633 8008Korea–Seoul +82 (0) 2 761 3471Malaysia–KualaLumpur +60 (0) 3 9059 6388Taiwan–Taichung +886 4 2382 8886Thailand–Bangkok +66 (0) 2732 2861Singapore andallothercountriesinAsia +65 6 577 1778
MiddleEastRegional +41 (0) 21 631 41 11(Without GCC Region)
MiddleEastGCCRegion +91 (0) 80 2245 5157(Bahrain, Kuwait, Oman, Quatar,
Saudi Arabia, United Arab Emirates)
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