tp4-enersol-td/pv double function worm screw mechanism mounting instructions

TP4-ENERSOL-TD/PV double function

Worm Screw Mechanism

Mounting Instructions

Pre-mounted parts1. Water outlet manifold pre-insulated on brackets and u-shaped rail.

2. TP4 Solar Panels TD

3. with straight coupling to water outlet manifold

4. and angled coupling on to water inlet manifold

5. worm crew mechanism

6. Water inlet manifold pre-insulated on brackets and U-shaped rail.

7. 12V motor with fixture pre-mounted bracket

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Mounting basementThe outlet manifold (1) and brackets are premounted onto the U-shaped fixing rails of dimension 28x19 mm and leveled horizontally to the rail with welded on fixtures and double endless screws.

The inlet manifold (2) and the twin-pipe mounting brackets are fixed to the rail by square nuts and endless screws and leveled vertically by welded fixture and endless screws.

The U-shaped rails can be fitted on to wooden beams, on to steel hollow beams, on to concrete beams and even onto primary base of fixing rail construction.

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Mount Panel ConnectionsBefore connecting the panels to the inlet and outlet water manifolds using the Tectite Click couplings you must first mark the insertion length on the brass pipe using the tectite insertion tools or similar tool in order to obtain a strong and tight connection.

Use Insertion ToolPush the insertion marking tool onto the end of the pipe

Mark insertion lengthUse a waterproof marking pen to set off the required insertion length.

Insertion lengthRemove the marking tool and check that set off is visible all around.

Fit click couplingStraight couplings should be fitted into the outlet side of the solar panel

Fit click couplingClick couplings are fitted by pushing the couplings onto the end of pipe.

Fit click couplingMake sure that pipe has been inserted all way until the mark.

Fit click couplingRepeat the marking procedure on the water inlet side of the panel.

Fit click couplingCheck the correct marking all around the pipe

Fit click couplingAngled couplings should be fitted into the inlet side of the solar panel

Fit click couplingMake sure that pipe has been inserted all way until the mark.

Mark Manifold OutletsUse insertion tool and marks the final insert position on the water manifolds

Connect to ManifoldStraight couplings are fitted to the water outlet manifold

Connect to ManifoldAngled couplings are fitted to the water inlet manifold

Panel connectionPanels are fitted to the manifolds by starting at one end.

Panel connectionNext panel should be fitted to the opposite side.

Panel connectionThe rest of the panels can now be fitted in between.

Panel connectionAll panels fitted

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Detail of terminal switches

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Detail of worm screw rotation device

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Detail of motor fixtures

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Detail of worm gear in final position

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Detail of motor fixtures

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Placing motor into fixtures

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Connecting fixing brackets

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Motor fixture in final position

Detail Inlet ManifoldBoth manifolds are completely mounted before delivery.

Prepared for panel mounting

Detail Inlet ManifoldPanels mounted onto inlet manifold and worm screw

Detail Inlet ManifoldMounting completed

TP4-ENERSOL TD/PVFront side

TP4-ENERSOL TD/PVMotor side

TP4-ENERSOL TD/PVOutlet Side

TP4-ENERSOL TD/PVInlet Side

Mounting of solar sensorSolar sensors should be mounted on the outlet side avoiding the worm gear mechanism.

Sensors mounted on the distance plate are fixed to the panel by existing screws.

Sensors are prewired 0,3 m. to the connection box

Electrical connection box must be attached to the water outlet pipe.

Mounting of solar sensorElectrical connection box has two prewired 4-lead cables and connectors.

The blended 8-lead wire (not included) from the sensors to the solar tracker has to be connected in the box.

Wiring of solar sensorPrewired 4-lead connectors are color sensitive.

Wiring of solar sensorAll wiring connections has to be done according to colors or numeric values of the cables in correspondence to default connection diagram.

Wiring of solar sensorAfter completing all wiring connections replace top cover and turn the box slightly 5-10’ downwards

Wiring of motor & rpm sensor12VDC Motor is equipped with a 2-lead 2,5 mm wire prewired to connection box.

On front of the motor is a rotation sensor attached with a 4-lead 0,5mm wire which is also prewired to the connection box.

Wiring of motor & rpm sensorThe motor wire extension from the connection box to the solar tracker should be of sufficient size to avoid voltage failure (8Amp/12V)

The sensor wire extension from the connection box to the solar tracker is color sensitive and must be connected accordingly to default diagram

Wiring of motor & rpm sensorAfter completing all wiring connections replace top cover and turn the box slightly 5-10’ downwards

Wiring of terminal sensors

Wiring of completed