the move to 7500psi - sapc-iadc. · pdf fileluxury to focus on their core business of...
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©2014 Gardner Denver. All rights reserved.
2 ©2014 Gardner Denver. All rights reserved. 2
Included in all Gardner Denver pumps and parts, you receive the knowledge, experience, and confidence of 150 years of proven drilling and completion success. This success allows Gardner Denver customers the luxury to focus on their core business of drilling, not about their mud pump operations. We back up our products with exceptional factory warranties, ongoing customer service and continuing education for all that we offer.
As a Gardner Denver customer, you receive all these benefits plus much more.
150 Years of Pump History
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The 7500psi PZ11 HD Drilling Pump
Lightest 1600HP triplex drilling pump to HP ratio – 37,000# Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support
The Facts
Pumping
Perfected
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The PXL 2000HP HD Drilling Pump
Lightest 2000HP triplex drilling pump to HP ratio – 43,000# Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support
The Facts Pumping
Perfected
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The PZY 2400HP HD Drilling Pump
Lightest 2400HP triplex drilling pump to HP ratio – 63,500# 1272gpm w/9” pistons Smallest Footprint 30% longer life Proven Power End design since 1965 Worldwide Service and Support
The Facts
Patented
Y Fluid End Technology
Pumping
Perfected
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Small Footprint – Big Performance The proven PZ Line of 7500psi tri-plex pumps not only offers extensive history of reliability and performance, it does it in the markets smallest footprint and lightest weight/HP. All GD’s triplex pumps are smaller in footprint and weight/HP than the competition.
195”
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The GD 2250BHP Tri
Lightweight - Ready for Heavyweight and Harsh Loads Max 21,500psi Max flow 1319 gpm 12,650 lbs Available w/VOV and Y-style FE’s 24/7 Worldwide Service and Support
The Facts Frac
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The 2550BHP Tri/Q Thunder Pump
11” stroke reduces lifetime of consumables up to $250K+ Max 20,000psi Max flow 1769 gpm 16,430lbs Available in Quint 24/7 Worldwide Service and Support
The Facts Frac
New
Piston Pump Technology
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The GD 2500BHP Quint Workhorse
Exceeds High Flow-Rates in Harsh Environments Max 17,800psi Max flow 2,044 gpm 14,570 lbs Available w/VOV and Y-style FE’s 24/7 Worldwide Service and Support
The Facts Frac
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• Pistons o Standard & High Temp Designs o Available sizes: 5 – 6 inches
• Valves & Seats o API 6, API 7 designs o Full open for max flow
Drilling & Frac Pump Aftermarket FLUID-ENDS FLUID-ENDS
• Triplex & Quintuplex Designs • Carbon or Stainless Steel • 2250 – 3000 Horsepower
• Valves, Packing & Plungers • One-piece valve design w/ bonded insert • Available sizes: 3.75 – 6 inches • Packing & Plungers made to OEM
specifications • Packing features proprietary blend & high-
performance compounds
• VOV and L-Shaped Designs • 5000 or 7500 PSI • Gardner Denver PZ and F-1600 pumps
CONSUMABLES CONSUMABLES
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Benefits of Gardner Denver Ownership
Each customer receives the following standard benefits of ownership:
• 150 years of pump knowledge and success in the oilfield • 24/7 Customer Service through our “One Customer Service
Team” hotline
• Gardner Denver Pump University
o Ongoing and certified training
o Operation and maintenance procedures
o Onsite startup / commissioning support
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7500 PSI… The New Industry Standard
OFFSHORE DRILLING OFFSHORE DRILLING LAND DRILLING LAND DRILLING
TECHNOLOGY FLOW
• 7500 PSI rigs account for > 80% of active fleet for major drilling contractors
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Why 7500 PSI?
…Increased Demand for Horizontal Drilling
Traditional Vertical Well Spacing Horizontal Drilling Pad ~32 wells
0
20000
40000
60000
80000
100000
120000
2012 2013 2014 2015 2016 2017
US Wells by Type
Vertical Directional Horizontal
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7500 PSI Benefits
Greater Efficiency & Versatility
RIG MARKETABILITY
RIG MARKETABILITY
• Improved Drilling Efficiency – Distance drilled per day
– 18 – 22% Efficiency gains
• Greater Depth & Lateral Range – 5K Laterals
• Broadens Operating Range of Pump
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F
• (3) Modules (L-Shaped or VOV)
• (1) Discharge Manifold
• (1) Suction Manifold
• (1) Strainer Cross
• (1) Pulsation Dampener
F
• (3) Modules (L-Shaped or VOV)
• (1) Discharge Manifold
• (1) Suction Manifold
• (1) Strainer Cross
• (1) Pulsation Dampener
7500PSI Conversion Kit
FLUID-END UPGRADE ITEMS FLUID-END UPGRADE ITEMS
Relatively Easy Installation Process
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7500 PSI Upgrade Concerns / Challenges
• Power-End Impact – Power Frame, Main Bearings, Connecting Rod & Wrist Pin Bearings,
Crossheads, Piston & Pony Rods
• Consumable Item Challenges – High-Temp/ High-Pressure Pistons, Seals, Valves & Seats
Rod Load Rating – GD PZ11
Liner Diameter 7.0 6.5 6.0 5.5 5.0
7500 PSI Fluid-End Rod Load (Kg)
68,164 68,164 68,164 68,164 66,797
Max PSI 3,905 4,529 5,316 6,328 7,500
5000 PSI Fluid-End Rod Load (Kg)
68,164 68,164 64,126 53,884 N/A
Max PSI 3,905 4,529 5,000 5,000
Power-ends don’t care
about pressure, they care about rod
loads…
Power-ends don’t care
about pressure, they care about rod
loads…
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7500 Upgrade Summary
• 7500 P.S.I. is the new standard – Greater Drilling & Equipment Efficiency
• Ease of Conversion
• Increasing global demand for 7500 PSI
• No detrimental impact to Power End
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Contacts
Riaz Jumabhoy Regional Director - MENA
Gardner Denver Energy Group Petroleum & Industrial Pumps Division
JAFZA View 18, PO Box 61146 Jebel Ali Free Zone, Dubai, UAE + 971 4 881 53 44 Cell + 971 50 645 46 28 Fax + 971 4 881 18 98 Riaz.Jumabhoy@gardnerdenver.com
Rylan Ardoin Sales Director Drilling Pump Aftermarket
Gardner Denver Energy Group Petroleum & Industrial Pumps Division
785 Greens Parkway, Suite 225 Houston, TX 77067 281 873 1218 Cell + 346 316 4314 Rylan.ardoin@gardnerdenver.com
©2014 Gardner Denver. All rights reserved.
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Contacts
Dave Leipar Director of Drilling Pump Sales
Gardner Denver Energy Group Petroleum & Industrial Pumps Division
785 Greens Parkway, Suite 225 Houston, TX 77067 281 873 1237 Cell + 832 648 0854 david.leiper@gardnerdenver.com
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