the israel electric corporation limited - iec.co.il€¦ · product form specification ... aws...

Original Submittal R. S. Toney R. S. Toney S. L. Adams 06/04/14 0

Details of Revision Approved Checked Prepared Date Rev

Owner

The Israel Electric Corporation Limited

Contractor

Project

RREEGGEENNEERRAATTIIVVEE AAIIRR HHEEAATTEERRSS RREETTRROOFFIITT

((BBZZMM--22000066BB)) Orot Rabin Units 5,6 / Rutenberg Units 1 - 4

Title

Typical Weld Procedure for Rutenberg 1 & 2 (12082988 & 12082989)

Page No.

1 of 41

Document No.

ALSTOM-AHTR-Typical-WPS/PQR-ZA Tag ID / KKS

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00011 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0201 Revision 3

2/2/2006

0201 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

Without PWHT

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.20 5.17SFA specification

E71T-1 EM12KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.17Flux AWS specification -

F7A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

70 150Preheat temperature (°F)

345 555Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

246 - 327Amperes

26 - 30.2 30Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (as welded)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00011 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0201 Revision 3

2/2/2006

0201 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.761

.747

.756

.745

.642

.710

.690

.740

0.4886

0.5304

0.5216

0.5513

37120

41650

40950

42810

76000

78500

78500

77500

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

2/22/2008

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00012 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0202 Revision 2

2/2/2006

0202 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

With PWHT

POST WELD HEAT TREATMENT (QW-407)

Temperature Time Type

Heating rate Method

Cooling rate Method

Notes

(°F)

(°F/hr)

(°F/hr)

(hrs)1150 1 hr/in Stress relief

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.20 5.17SFA specification

E71T-1 EM12KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.17Flux AWS specification -

F7A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

73 71Preheat temperature (°F)

400 550Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

225 - 304Amperes

25.7 - 28.7 30Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (PWHT)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00012 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0202 Revision 2

2/2/2006

0202 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.764

.762

.751

.758

.749

.752

.654

.652

0.5722

0.5730

0.4912

0.4942

44260

44675

37140

37210

77500

78000

75500

75500

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

3/6/2007

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00011 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0201 Revision 3

2/2/2006

0201 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

Plate SA-36 (UNS K02600) 1 1 - - 1.5 -

Without PWHT

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.20 5.17SFA specification

E71T-1 EM12KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.17Flux AWS specification -

F7A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

70 150Preheat temperature (°F)

345 555Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

246 - 327Amperes

26 - 30.2 30Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (as welded)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00011 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0201 Revision 3

2/2/2006

0201 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.761

.747

.756

.745

.642

.710

.690

.740

0.4886

0.5304

0.5216

0.5513

37120

41650

40950

42810

76000

78500

78500

77500

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

2/22/2008

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00013 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0203 Revision 2

2/2/2006

0203 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Without PWHT

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.20 5.17SFA specification

E71T-1 EM12KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.17Flux AWS specification -

F7A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

73 73Preheat temperature (°F)

496 380Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

215 - 307Amperes

26 - 29.4 30 - 32Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (as welded)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00013 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0203 Revision 2

2/2/2006

0203 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.759

.749

.742

.758

.682

.714

.601

.735

0.5176

0.5348

0.4459

0.5571

42910

44110

36190

46500

83000

82500

81000

83500

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

3/6/2007

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00015 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0205 Revision 2

2/2/2006

0205 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Without PWHT

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.29 5.23SFA specification

E81T1-W2 ENi1KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.23Flux AWS specification -

F8A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

87 80Preheat temperature (°F)

474 514Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

218 - 300Amperes

24.7 - 29 30Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (as welded)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00015 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0205 Revision 2

2/2/2006

0205 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.759

.765

.752

.769

.689

.620

.742

.720

0.5230

0.4743

0.5580

0.5537

44070

38660

46850

47720

84500

81500

84000

86000

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

3/6/2007

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - QW-483

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00015 Page 1 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0205 Revision 2

2/2/2006

0205 Test Revision

BASE METALS (QW-403)

Welded to:

and tested:

Notes

Product form Specification (type or grade) P no. Grp-no. Size Sch. Thick. Dia.(in.) (in.)

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Plate A-588 (B, c) S3 SG1 - - 1.5 -

Without PWHT

JOINTS (QW-402)

Joint design Double-V-groove

Backing: Yes: weld metal

Retainers

Groove angle 60(deg.)

Root opening 1/8(in.)

Root face 1/8(in.)

WELDING PROCESSES

Welding process

Type

FCAW

Semi-automatic

SAW

Machine

FILLER METALS (QW-404)

5.29 5.23SFA specification

E81T1-W2 ENi1KAWS classification

6 6Filler metal F-number

1Weld metal A-number

See ClassificationFiller metal nominal composition

Filler metal trade name

.052 5/32Filler metal size (in.)

3/4 3/4Deposited thickness (in.)

<1/2 <1/2Maximum pass thickness (in.)

Weld deposit chemistry

5.23Flux AWS specification -

F8A2Flux AWS classification -

Flux nominal composition -

Flux trade name -

Neutral fluxFlux type -

NoFlux from recrushed slag -

None NoneSupplemental filler metal

Supplemental filler metal vol. (ft³)

POSITION (QW-405)

1G 1GPosition

- -Weld progression

PREHEAT (QW-406)

87 80Preheat temperature (°F)

474 514Maximum interpass temperature (°F)

GAS (QW-408)

CO2Shielding gas: Type -

40(cfh)Flow rate -

NoneTrailing gas: Type -

-(cfh)Flow rate -

NoneBacking gas: Type -

-(cfh)Flow rate -

ELECTRICAL (QW-409)

.052 5/32Filler metal size (in.)

218 - 300Amperes

24.7 - 29 30Volts

Travel speed (in./min)

Maximum heat input (kJ/in.)

DCEP DCEPCurrent/polarity

-Wire feed type -

40 - 55Wire feed speed (in./min)

GlobularArc transfer mode -

TECHNIQUE (QW-410)

Stringer and Weave StringerString or weave

5/8"Orifice/gas cup size -

3/8 - 3/4 1 - 1.5C.T.W.D (in.)

NoneOscillation -

Single electrodeMulti/single electrode -

Electrode angle (deg.) -

Multiple passes Multiple passesMulti/Single pass per side

Multiple layerMultiple or single layer -

Not used Not usedPeening

Chipping, Brushing Chipping, BrushingInitial/interpass cleaning

Grinding GrindingBack gouging method

Air Preheater Company

ASME - Procedure Qualification Record (PQR) - Test results (as welded)

WeldOffice WPS

WeldOffice WPS 2011.12.031 (c) Copyright 2013 C-spec Software. All rights reserved worldwide.

Catalog n° PQR00015 Page 2 of 2

PQR record number

Date

WPS record number

Company name

Welding standard

0205 Revision 2

2/2/2006

0205 Test Revision

TENSILE TESTS (QW-150) Reduced section

Width Thickness

Comments

Specimen numberArea Ultimate total load Ultimate unit stress Type of failure and

location(in.) (in.) (in²) (lb) (psi)

Tensile #1

Tensile #2

Tensile #3

Tensile #4

.759

.765

.752

.769

.689

.620

.742

.720

0.5230

0.4743

0.5580

0.5537

44070

38660

46850

47720

84500

81500

84000

86000

Base Metal

Base Metal

Base Metal

Base Metal

GUIDED BEND TESTS (QW-160)

Type of test Acceptance criteria Result Comments

Comments

4 transverse side bends per QW-161.1 and QW-462.2 QW-163 Acceptable see - ASME IX - QW-451.1

OTHER TESTS

Type of test Acceptance criteria Result Comments

Comments

Radiographic examination per QW-191 and QW-302.2 QW-191.2 Acceptable see - ASME IX - QW-142/3, QW-304/5

CERTIFICATION

Welder's name ID Number Stamp number Mechanical testing by

Laboratory test number

Test file number

Tests conducted by

Niagara Metallurgical

2693

Donald E. Morrison

Bill Armstrong

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code.

Name Signature

Date

Welding Engineer

Bruce Miller

3/6/2007