the idea™ drive stepper motor controller3).pdf · haydon kerk motion solutions, inc. r r phone:...
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Optional 30% current boost capability during ramping
Full, Half, 1/4, 1/8, 1/16, 1/32, 1/64
5 to 24 VDC
4
8 mA (each)
4
200 mA
70° measured at heat sink
85 Kbytes
Flash
85 - referenced by 10 character program names
64 bit
Trapezoidal
4 inputs (rising, falling or both edges) Internal Position Counter (when reaching a programmed position)
209
IDEA™ Programmable Stepper Motor Drive
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
A stepper motor drive and fully
programmable control unit
that uses an intuitive
patent-pending Graphic User
Interface (GUI). The IDEA
Drive technology is available
in several different
configurations including an
external programmable drive
and controller, or integrated
with a linear actuator to form
a complete package of motor,
actuator, and programmable
drive.
Features include:
IDEA Drive Part Number
Drive Input Voltage Range
Max Drive Current / Phase
Current Boost Capability
Communication
Step Modes
Digital I/O Voltage Range
Digital Inputs
Digital Input Max Current
Digital Outputs (Sinking)
Digital Output Max Current (Sinking)
Maximum Temperature
Program Storage Size
Program Storage Memory Type
Maximum Number Stored Programs
Position Counter Range
Ramping
Interrupt Sources
Max. # Drives per Communication Bus
12 to 48 VDC12 to 48 VDC 12 to 48 VDC 12 to 48 VDC
2.6 A rms0.6 A rms 0.6 A rms 2.6 A rms
USB (mini B)USB (mini B) RS-485 RS-485
The IDEA™ Drive Stepper Motor Controller
1 1 225 225
IDE
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PR
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RA
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AB
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DR
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IDEA DRIVE.PDF:2
210
IDEA™ Programmable Stepper Motor Drive
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
is simple to use with on-screen buttons and easy-to-understand programming guides.
The software program generates motion pro-
files directly into the system and also contains
a “debug” utility allowing line-by-line execution
of a motion program for easy troubleshooting.
ACCESSORIES PART No.
USB Cable (A to Mini B), 2 meters 56-1346
Power Cable, 1 meter 56-1348
I/O Cable, 1 meter 56-1352
RS-485 Cable, 1 meter 56-1536-4
Encoder Cable, 0.3 meter 56-1715
Software Installation Disk 55-010
Motor Connector Assembly 56-1453
USB to RS-485 Adapter UTR4852
IDE
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PCM4806E and PCM4826E IDEA™ Drive Engineering Drawings
IDEA™ Programmable Stepper Motor Drive
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
Dimensions = (mm) inches
IDE
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PR
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RA
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AB
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212
ACM4806E and ACM4826E IDEA™ Drive Engineering Drawings
IDEA™ Programmable Stepper Motor Drive
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
Dimensions = (mm) inches
IDE
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PR
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RA
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213
DCM4826X IDEA™ Drive – Pulse, Direction, Enable
The Haydon™ DCM4826 IDEA Stepper Motor Drive is ideal
for controlling both rotary stepper motors and stepper motor
based linear actuator systems using a simple “pulse”, “direc-
tion”, and “enable” signal from a stepper motor control board.
Input voltage to the drive is 12-48 VDC. The stepper motor
drive can provide a load current of 2.6 A rms per phase. The
PDE signals are optically isolated from the rest of the drive,
providing the ability to reference a separate electrical ground.
Dimensional Drawings
12 to 48 VDC
2.6 A rms
Full, Half, 1/4, 1/8, 1/16, 1/32, 1/64
RS-485
0 to 24 VDC
35 mA (each)
5 µs
Attribute
Drive Input Voltage Range
Max Drive Current / Phase
Step Modes
Communications
Digital Inputs Voltage Range
Digital Input Maximum Current
Digital Input Minimum Pulse Width
Value
Maximum Pulse Input Frequency(0-5 V Square Wave)
Maximum Temperature 70° (Measured at heat sink)
100 Khz
IDEA™ Programmable Stepper Motor Drive
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
Dimensions = (mm) inches
IDE
A
PR
OG
RA
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AB
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DR
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214
IDEA™ Drive Brushless Motor Controller
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
The IDEA™ Drive Brushless
Motor Controller is a
servo drive and fully
programmable control unit
which will simplify your
machine building experience.
An intuitive patent-pending
Graphic User Interface (GUI)
removes the complexity of
programming while support
tools simplify its quick
integration.
Features include:
Accel-Decel / Current Boost / Interrupts / I/O
The IDEA™ Drive Brushless Motor Controller
IDEA Drive
PBL4850E
IDE
A
PR
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RA
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AB
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DR
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Drive Input Voltage Range
Max Drive Current / Phase
Communication
Commutation
Motor
Hall Cell Spacing
Encoder (min. requirement)
Digital I/O Voltage Range
Digital Inputs
Digital Input Max Current
Digital Outputs (Sinking)
Digital Output Max Current (Sinking)
Maximum Temperature
Program Storage Size
Program Storage Memory Type
Maximum Number Stored Programs
Position Counter Range
Ramping
12 to 48 VDC
4.0 A rms / 6.5 A peak
USB (mini B)
Sinusoidal (Halls and encoder required)
3 Phase Brushless
60° / 120°
5V, Incremental endcoder with 128 CPR min.
5 to 24 VDC
4
8 mA (each)
4
200 mA
70° measured at heat sink
85 Kbytes
Flash
85 - referenced by 10 character program names
64 bit
Trapezoidal 0r S-Curve
IDEA Drive Part Number
Current Boost Capability
Interrupt Sources
Optional 30% current boost capability during ramping (6.5 A peak max.)
4 inputs (rising, falling or both edges) Internal Position Counter (when reaching
a programmed position)
Accessories
USB Cable(A to Mini B), 2 meters
Power Cable, 1 meter
I/O Cable, 1 meter
Motor ConnectorScrew Terminal
Hall Cell &Encoder Cable
Part No.
56-1346
56-1348
56-1352
56-1570
56-1856
215
IDEA™ Drive Brushless Motor Controller
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
simple to use with on-screen buttons and easy-to-understand programming guides.
Common user interface between stepper and
brushless drives allow our users to seamlessly
transition across motor technologies.
Start performing moves with a brushless motor after entering
a few motor characteristics. The graphical user interface is
designed with the end user in mind, automatically calculating
and populating motion parameters to speed up the develop-
ment process. The interface can be set to units of inches,
millimeters, and revolutions to allow users to easily integrate
the drive into linear or rotary based systems. The software
program generates motion profiles directly into the system and
also contains a “debug” utility allowing line-by-line execution of
a motion profile for easy troubleshooting.
V I/O = +5 TO 24 VDC
R = V I/O / I SINK
I SINK =
200 mA
MAXIMUM
5 VDC
GROUND
LED
PIN 7; TIES TO ANODE OF LED AND ONE
END OF THE PULL UP RESISTOR. THE OTHER
END OF THE PULL UP RESISTOR TIES TO V I/O
OUTPUT 1
TYPICAL I/O OUTPUT:(FOR PINS 7 – 10)
+ 5 TO 24 VDC
PIN 2
5 TO 24 VDC
GROUND
PIN 1
NORMALLY
CLOSED
SWITCHPIN 3INPUT 1
TYPICAL I/O INPUT:(FOR PINS 3 – 6)
NOTE: VOLTAGES ABOVE 12V REQUIRE
A CURRENT LIMITING RESISTOR
IDE
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PBL4850E IDEA™ Drive Engineering Drawings
IDEA™ Drive Brushless Motor Controller
Haydon Kerk Motion Solutions, Inc. www.HaydonKerk.com Phone: 800 243 2715 International: 203 756 7441
INPUT SUPPLY
TYCO CONNECTOR284512-2
MATES TO PLUG IN TYCO CONNECTOR 284506-2 VIA FLYING HEADS
MOTOR CONN.
AMP 284506-4, 4 POS. TERMINAL BLOCK CONN.
GROUND12 TO 48 VDC
+12 TO 48 VDC SUPPLY
PHASE A
PHASE B PHASE C
NOT USED
57.0[ 2.24 ]
58.0[ 2.2 ]
14.0[ 0.55 ] 22.0
[ 0.87 ]
23.3[ 0.92 ]
76.0[ 2.99 ]
48.0[ 1.890 ]
5.0[ 0.20 ]
48.0[ 1.890 ]
4X Ø 4.50 [ 0.177 ] THRU
13.3[ 0.52 ]
8.7[ 0.34 ]
PC COMMUNICATIONS
USB CONNECTOR MINI B
2.0[ 0.08 ]50.0
[ 1.97 ]
HIROSE CONNECTORDF11-10DP-2DS (24)
MATING CONNECTORHIROSE DF11-10DS-2C
SEE TABLE “B” FOR PINDESCRIPTIONS
PIN 1
INPUT / OUTPUTHIROSE CONNECTORDF3A-10P-2DS
MATING CONNECTORHIROSE DF3-10S-2C
SEE TABLE “A” FOR PINDESCRIPTIONS
PIN 1
PIN 10
DESCRIPTION
GROUND I/O SUPPLY
+ I/O SUPPLY
INPUT 1
INPUT 2
INPUT 3
INPUT 4
OUTPUT 1
OUTPUT 2
OUTPUT 3
OUTPUT 4
PIN POSITION
PIN 1
PIN 2
PIN 3
PIN 4
PIN 5
PIN 6
PIN 7
PIN 8
PIN 9
PIN 10
NOTES
5 TO 24 VDC
5 TO 24 VDC
TABLE “A”
DESCRIPTION
“A” CHANNEL
HALL CELL A
“B” CHANNEL
HALL CELL B
INDEX / ENCODER
HALL CELL C
+ 5V cc
+ 5V cc
GROUND
GROUND
PIN #
1
2
3
4
5
6
7
8
9
10
TABLE “B”
Dimensions = mm (inches)
IDE
A
PR
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RA
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AB
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