technical specification piox® r400 · tspioxr4v2-0en_leu, 2013-02-26 3 technical specification...
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TSPIOXR4V2-0EN_Leu, 2013-02-26 1
Technical Specification
PIOX® R400
Transmitted Light Process Refractometer
For a wide range of applications in the fields of chemistry or hygiene
Sensor
• unique transmitted light process refractometer
• zero point stable and thermically drift-free due to differ-ence measurement of two measuring beams generat-ed by a biprism
• one sensor type applicable for all relevant processfluids as the accuracy is constant in a wide range ofrefractive indices
• integrated Pt1000 temperature probe for fast tempera-ture compensation
• analysis of signal amplitude to determine the fluidturbidity or to detect the formation of deposits on the prism
• internal self diagnosis for rapid error detection
• compact design and thermal insulation of the sensor electronics
• one-sided pipe access as the light is reversed in the sensor
• sapphire optics with high chemical resistance andmechanical hardness
• various sensor designs and process connections fordifferent applications and for a wide range of pipe and vessel dimensions
Transmitter
• calculation of customer-specific output quantities, e.g., mass concentration of components in solutions
• standard applications included, e.g., determination of the sugar concentration in °Brix
• easy modeling of customer-specific fluid data sets by means of the program RMKoeff or in the FLEXIM labo-ratory
• measurement of three-component mixtures on thebasis of external quantities, e.g., sound speed, density, conductance
Measurement
• not sensitive to pressure and temperature fluctuations in the process
• not sensitive to bubbles compared to other measuring methods
• no minimum flow required
• independent of viscosity
Sensor PIOX R400, type of construction MH
Sensor PIOX R400, type of construction LH
Measurement with transmitter PIOX TR374
PIOX® R400 Technical Specification
Table of Contents
TSPIOXR4V2-0EN_Leu, 2013-02-262
Common Fields of Application ...................................................................................................................... 3
Measurement Principle ................................................................................................................................... 4Measurement with Refractometer PIOX R400.................................................................................................. 4
Program RMKoeff............................................................................................................................................ 6
Measuring Setups ........................................................................................................................................... 7
Transmitter ...................................................................................................................................................... 9Technical Data .................................................................................................................................................. 9Dimensions ..................................................................................................................................................... 112 " Pipe Mounting Kit (optional)....................................................................................................................... 12Terminal Assignment ...................................................................................................................................... 13
Sensor ............................................................................................................................................................ 15Technical Data ................................................................................................................................................ 15Dimensions ..................................................................................................................................................... 16Mounting Positions of Sensor ......................................................................................................................... 17Transducer Order Code .................................................................................................................................. 18
Process Connection ..................................................................................................................................... 19Order Code ..................................................................................................................................................... 19Technical Data ................................................................................................................................................ 20
Connection Systems..................................................................................................................................... 22Extension Cable .............................................................................................................................................. 22Junction Box.................................................................................................................................................... 22
TSPIOXR4V2-0EN_Leu, 2013-02-26 3
Technical Specification PIOX® R400
Common Fields of Application• concentration measurement, e.g. during distillation, rectification, solvent recovery• process and quality control
Refinery• quality control of lubricating oils
Chemical Industry• acids, e.g. sulfuric acid, hydrochloric acid, acetic acid, hydrogen peroxide• solvents of metal salts, e.g. chlorides, phosphates, sulfates• organic solvents, e.g.
- alcohols, glycols- amines, e.g. MEA, DEA, EDA- pyrrolidones, e.g. NMP, PVP - acetone
• fungicides• urea, urea ammonium nitrate solution
Polymer Chemistry, Fiber Production• caprolactam• cellulose spinning solution• N-Methyl-2-pyrrolidone (NMP)• dimethylformamide (DMF)• dimethylacetamide (DMAC)
Aircraft De-icing• De-icing fluids for dosing and recycling
Mining, Hydraulics• HFA fluids/concentration control
Metal Industry• cutting fluids• rolling oil• solvents
Paper and Glue Production• starch concentration• solids content in starch- and casein-based glues
Food and Beverage Industry, Biochemicals• soft drinks, fruit juices• original wort (cold and hot wort) in the beer production• citric acid, acetic acid• pectin• sweets
Pharmaceutical Industry• vitamin C production• ascorbic acid, ketogulonic acid
4 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Measurement PrincipleThe refractive index n of a solution is determined using transmitted light refractometry. A light beam propa-gates through the solution and is refracted at the interface of a prism. The angle of refraction is measured bya detector. The refractive index n of the solution is calculated from the angle of refraction using Snell’s law ofrefraction:
ni . sinθi = nt
. sinθt
where
Measurement with Refractometer PIOX R400
Sensor
A special LED with a wave length λ = 590 nm (sodium D line) is used as the light source. The light passesthrough a slit, is parallelized by a lens and reversed by a Dove prism. Then it enters the fluid through a windowin the sensor head. When the light beam re-enters the sensor, it is split at the apex of a biprism and refractedat its lateral surfaces.
The two resulting measuring beams are focused by a lens, generating sharp images of the slit on the detector,a CCD sensor with 2048 pixels.
The angle of refraction is determined from the difference between the two images of the slit. The zero point iscalculated continuously in order to compensate for the influences of the process pressure and temperature.
The following quantities are measured/calculated in the sensor and sent to the transmitter:
• refractive index nD (= matched to the sodium D line), calculated from the angle of refraction
• fluid temperature measured by the integrated temperature probe Pt1000
• signal amplitude, calculated from the CCD signals
• internal sensor temperature
• relative humidity, measured in the sensor electronics
ni - refractive index of fluidθi - angle of incidencent - refractive index of prismθt - angle of refraction
LED
biprismCCD sensor
temperature probe
sensor electronicsfluid
window
Dove prism
CCD image
TSPIOXR4V2-0EN_Leu, 2013-02-26 5
Technical Specification PIOX® R400
Processing in the Transmitter
The refractive index and the fluid temperature sent by the sensor are used for the calculation of processparameters, e.g., the temperature-compensated refractive index nDT, the ° Brix value or the concentration inmass or volume percent. Additional process parameters can be configured by means of the program RMKoeff(see page 6).
The transmitter can be equipped with electrical inputs, allowing for the input of additional available fluid quan-tities, e.g. sound speed, density or conductance, and using them for the measurement of three-componentmixtures.
Temperature Dependence
As the refractive index depends on the fluid temperature, the process parameters can often only be calculatedif the fluid temperature is known. The temperature measured by the integrated temperature probe is used forthe calculation of the temperature-compensated refractive index nDT.
Dependence of the refractive index on the temperature(concentration = constant)
Dependence of the refractive index on the concentration(temperature = constant)
1.425
1.42
1.415
1.41
1.405
1.4
1.395
0 10 20 30 40 50 60 70 80 90
refr
activ
e in
dex
nD
temperature [°C]
60
50
40
30
20
10
01.33 1.34 1.35 1.36 1.37 1.38 1.39
refractive index nDT
conc
ent
ratio
n [M
%]
6 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Program RMKoeffThe transmitter has an internal database for the data sets of commonly used fluids. Data sets for additionalfluids can be easily added and managed on a PC by means of the program RMKoeff.
The characteristics is generated by polynomials of grade 1...3 from a data table or from a test series. The Xaxis quantity is the refractive index nDT related to a standard temperature. The Y axis quantity is the requiredprocess parameter. The process parameter and its unit of measurement are user defined, e.g. concentrationin w%, g/l or mol/l.
The customized data sets will be transferred between transmitter and PC via the serial interface RS232 orUSB.
Data sets, even with high complexity, can also be generated in the FLEXIM laboratory.
Program RMKoeff - generation of a concentration characteristics
TSPIOXR4V2-0EN_Leu, 2013-02-26 7
Technical Specification PIOX® R400
Measuring Setups
outside of explosive atmosphere
ATEX zone 2
1 optional: connection of 2 sensors
transmitterPIOX TR374
orPIOX TR379
sensor with sensor cable (10 m)
PIOX R4001
extension cable, max. 200 m
junction box JB93
connection via junction boxor
direct connection
10 m
10 mfluid
transmitterPIOX TR374A2
PIOX R400A21
ATEX zone 2
10 m
10 m
sensor with sensor cable (10 m)extension cable, max. 200 m
junction box JB92
fluidconnection via junction box
ordirect connection
8 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
ATEX zone 1
ATEX zone 0/1
1 optional: connection of 2 sensors
transmitterPIOX TR374C
PIOX R400C1
outside of explosive atmosphere ATEX zone 1
10 m
10 m
sensor with sensor cable (10 m)extension cable, max. 200 m
junction box JB91
fluidconnection via junction box
ordirect connection
transmitterPIOX TR374B
PIOX R400B1
10 m
10 m
outside of explosive atmosphere ATEX zone 1
sensor with sensor cable (10 m)extension cable, max. 100 m
junction box JB91
fluid
connection via junction boxor
direct connection
ATEX zone 0/1
TSPIOXR4V2-0EN_Leu, 2013-02-26 9
Technical Specification PIOX® R400
Transmitter
Technical Data
PIOX TR374 TR374A2 TR374B TR374C TR379standard field device field device, ATEX
zone 2field device for connection of sensors in zone 0/1
field device for connection of sensors in zone 1
19 " module
power supply 100...240 V/50...60 Hz
or20...32 V DC
100...230 V/50...60 Hzor
20...32 V DC
100...240 V/50...60 Hz
or20...32 V DC
power consumption < 15 Wnumber of measuring channels
1, optional (on request): 2
signal attenuation 0...100 s, adjustableresponse time 1 shousing material aluminum, powder coated aluminumdegree of protection according to IEC/EN 60529
IP65 IP20
dimensions see dimensional drawing 42HP x 3U(without back panel)
see dimensional dra-wing
weight 2.8 kg 1.7 kgfixation wall mounting, optional: 2 " pipe mounting 19 " rack mountingambient temperature -20...+60 °Cdisplay 2 x 16 characters, dot matrix, backlightmenu language English, Germanexplosion protection
ATEX/IECEx
zone - 2 outside of explosive atmosphere -marking - II3G
Ex nA nC ic IIC T4 GcTa -40...+60 °C
0637 II(1)G[Ex ia] IIBTa -40...+60 °C
0637 II(2)G[Ex ib] IICTa -40...+60 °C
-
certification ATEX - - IBExU06ATEX1075 X IBExU06ATEX1075 X -certification IECEx - - IECEx IBE 10.0003X IECEx IBE 10.0003X -type of protection - non sparking - - -intrinsic safety parameters
- - Um = 250 V ACintrinsically safe power supply for zone 0/1 sensors:Po = 1.1 WUo = 13.2 VIo = 84 mACo = 5.1 μFLo/Ro = 32.8 μH/Ω
RS485 (intrinsic safety):Po = 0.2 WUo = 6 VIo = 76 mACo = 999.3 μFLo/Ro = 3.37 mH/Ω
Um = 250 V ACintrinsically safe power supply for zone 1 sensors:Po = 1.1 WUo = 13.2 VIo = 84 mACo = 0.24 μFLo = 10 mH
RS485 (intrinsic safety):Po = 0.2 WUo = 6 VIo = 76 mACo = 39.3 μFLo = 10 mH
-
10 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
measuring functionsphysical quantities refractive index, fluid temperature, °Brix, w% (saccharose),
others by RMKoeffdiagnostic functions signal amplitude, sensor humidity, sensor temperaturedata logger (optional)type SD card -capacity 2 GB -communicationinterface - process integration: RS485 (optional)
- diagnosis: RS2321
serial data kitsoftware (all Windows™ versions)
RMKoeff: management of fluid data sets
сable RS2321
adapter RS232 - USB1
outputs (optional)The outputs are galvanically isolated from the transmitter.
number on requestcurrent output
range 0/4...20 mAaccuracy 0.1 % of reading ± 15 μAactive output Rext < 500 Ωpassive output Uext = 4...24 V, depending on Rext
Rext < 1 kΩvoltage output
range 0...1 V or 0...10 Vaccuracy 0...1 V: 0.1 % of reading ± 1 mV
0...10 V: 0.1 % of reading ± 10 mVinternal resistance Ri = 500 Ω
frequency outputrange 0...5 kHz open collector 24 V/4 mA
binary outputReed relay 48 V/100 mA 48 V/100 mAopen collector 24 V/4 mA 24 V/4 mAoptorelay 26 V/100 mA -binary output as alarm output- functions limit limitinputs (optional)
The inputs are galvanically isolated from the transmitter.number max. 4, on request
current inputaccuracy 0.1 % of reading ± 10 μA 0.1 % of reading ± 10
μAactive input Ui = 24 V, Ri = 50 Ω, Pi < 0.5 W,
not short-circuit proofUi = 15 V, Ri = 50 Ω,
Pi < 0.5 W,not short-circuit proof
- range 0...20 mA 0...20 mApassive input Ri = 50 Ω, Pi < 0.3 W Ri = 50 Ω, Pi < 0.3 W- range -20...+20 mA -20...+20 mA
voltage inputrange 0...1 Vaccuracy 0.1 % of reading ± 1 mVinternal resistance Ri = 1 MΩ
1 TR374A2: connection of the interface RS232 outside of explosive atmosphere (housing cover open)
PIOX TR374 TR374A2 TR374B TR374C TR379
TSPIOXR4V2-0EN_Leu, 2013-02-26 11
Technical Specification PIOX® R400
Dimensions
PIOX TR374
PIOX TR379
in mm
70*
10
Ø 4.5
163
200
287265 fixing holes for wall mounting
thread: 6x M20 x 1.5cable gland: max. 6x M20
* TR374A2, TR374B, TR374C:+10 mm above the display
208
129
222
15
123
110
M2.
544
213
129
170
198
12 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
2 " Pipe Mounting Kit (optional)
PIOX TR374
TSPIOXR4V2-0EN_Leu, 2013-02-26 13
Technical Specification PIOX® R400
Terminal Assignment
1 The number, type and terminal assignment of the outputs and inputs will be customized.
PIOX TR374
power supplyterminal strip KL3terminal connection AC connection DCPE earth earthN(-) neutral -L(+) phase +
transducersterminal strip KL1terminalmeasuring channel A
terminalmeasuring channel B
transducer cable extension cable
V+ 2V+ yellow yellowV- 2V- green greenA+ 2A+ brown brownB- 2B- white white3a 6b gray (PIOX R400) -5a 9b pink (PIOX R400) -
outputs1 RS485 (optional)terminal strip KL4 terminal strip KL4terminal connection terminal connectionP1+...P4+, P1-...P4- current output, voltage output, frequency output or
binary output (Reed relay, open collector)A+ signal +B- signal -
P5a...P7a, P5b...P7b binary output 101 shield
inputs1
terminal strip KL2passive current source active current source
terminal connection of an active input
connection of a passive input
T1a...T4a not connected not connectedT1A...T4A - +T1b...T4b + not connectedT1B...T4B not connected -S1...S4 not connected not connected
! " # ! " $ $ $
% % %
$ % $ % $ % $ %
#
#
#
$ % % $
& & & &
#
% $
equipotential bonding terminal(PIOX TR374A2, TR374B, TR374C)
14 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
1 The number, type and terminal assignment of the outputs and inputs will be customized.
PIOX TR379
power supplyterminal strip KL2terminal connection AC terminal connection DCPE earth PE earthN neutral L- -L1 phase L+ +
transducersterminal strip KL1terminalmeasuring channel A
terminalmeasuring channel B
transducer cableextension cable
V+ 2V+ yellowV- 2V- greenA+ 2A+ brownB- 2B- white
outputs1 RS485 (optional)terminal strip KL1 terminal strip KL4terminal connection terminal connectionP1+...P7+, P1-...P7- current output, voltage output, frequency output or
binary output4A+ signal +4B- signal -
P5a...P7a, P5b...P7b binary output 43 shield
inputs1
terminal stripKL3passive current source active current source
terminal connection of an active input
connection of a passive input
T1a...T4a not connected not connectedT1A...T4A - +T1b...T4b + not connectedT1B...T4B not connected -S1...S4 not connected not connected
# #
# #
# #
' #
&
&
#
#
#
%
%
%
$
$
$
%
$
$
%
$
$
%
%
&
&
TSPIOXR4V2-0EN_Leu, 2013-02-26 15
Technical Specification PIOX® R400
Sensor
Technical DataPIOX R400 R400A2 R400B R400Ctype of construction hygiene design (no dead space, gaskets are visible and easy to clean)
chemistry design (gaskets are concealed and thus hardly wetted)integrated design
process parametersmedium all liquids with a turbidity < 10 000 FAUfluid temperature (depending on ambient temperature)
-20...+150 °C(150 °C at an ambient temperature of 20 °C)
-20...+130 °C
fluid pressure PN 10, PN 16, on request: PN 40abhängig vom Prozessanschluss
measurementmeasurement principle transmitted light refractometrymeasuring range nD: 1.3...1.7
°Brix: 0...100accuracy (absolute) nD: 0.000 2 (corresponds to 0.1°Brix, typical 0.1 w%)repeatability nD: 0.000 02 (corresponds to 0.01 °Brix, typical 0.01 w%)resolution nD: 0.000 001materialhousing stainless steel 304 (1.4301)wetted parts, gaskets dependent on the type of construction (see sensor order code, page 18)prism sapphire, nD ≈ 1.76degree of protection according to IEC/EN 60529
IP67
flange dependent on the type of construction (see sensor order code, page 18)dimensions with flange see dimensional drawingweight approx. 2 kgambient temperature -20...+60 °Cexplosion protection
ATEX/IECEx
zone - 2 0/1 1marking -
II3G Ex nA IIC T4 GcTa -40...+60 °CTm -20...+130 °C
0637 II1/2GEx ia IIB T4Ta -40...+60 °CTm -20...+130 °C
0637 II2GEx ib IIC T4Ta -40...+60 °CTm -20...+130 °C
certification ATEX - - IBExU06ATEX1075 X IBExU06ATEX1075 Xcertification IECEx - - IECEx IBE 10.0003X IECEx IBE 10.0003Xtype of protection - non sparking intrinsic safety intrinsic safetyintrinsic safety parameters
- - power supply:Ci = 141.6 nFLi = 0 μH
data:Ci = 22.7 nFLi = 0 μH
power supply:Ci = 141.6 nFLi = 0 μH
data:Ci = 22.7 nFLi = 0 μH
temperature probetype Pt1000resolution 0.01 Kaccuracy at 20 °C 0.15 Kresponse time 5 ssensor cablelength 10 mcable jacket PVCambient temperature -30...+80 °C
16 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Dimensions
hygiene design
type of construction MH, Varivent flange N type of construction LH, Varivent flange N
type of construction MH, Tri-clamp flange 3 " type of construction LH, Tri-clamp flange 3 "
chemistry design
type of construction MC, FLEXIM flange type of construction LC, direct flange
integrated design
type of construction IC
in mm
ø4
1
ø7
0
1
27.5 195
6.5
148 195
127
18537.5
16.5
158 185
137
21227
6
149 217
127
19429
G 3/8 " internal thread
ø8.5
65
TSPIOXR4V2-0EN_Leu, 2013-02-26 17
Technical Specification PIOX® R400
Mounting Positions of Sensor
type of construction MC, MH type of construction LC, LH
horizontal pipe vessel
installation close to the outlet
vertical pipe T-piece
The pipe always has to be completely filled. The preferred flow direction is upward, in exceptional cases downward.
18 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Transducer Order Code
1, 2 3...5 6, 7 8, 9 10, 11 12, 13 14 15...18 19...21 no. of character
mea
sure
men
t pr
inci
ple
typ
e
- typ
e of
co
nst
ruct
ion
mat
eria
l
gask
ets
exp
losi
on
prot
ectio
n
flan
ge(s
ee p
age
16)
jun
ctio
n bo
x
exte
nsio
n ca
ble
description
R transmitted light refractometer
400
hyg
ien
e d
esig
n
MH normal sensor
LH long sensor
V4 stainless steel 316L (1.4404)
SO special materials (on request)
EP EPDM
FK FKM (Viton)
A0 ATEX zone 0/1, IECEx (R400B)
A1 ATEX zone 1, IECEx (R400C)
A2 ATEX zone 2 (R400A2)
NN not explosion proof (R400)
V Varivent flange N
T Tri-clamp flange 3 "
chem
istr
y d
esig
n
MC normal sensor
LC long sensor
S4 stainless steel 316Ti (1.4571)
TI titanium
TA tantalum liner
C2 Hastelloy
SO special materials (on request)
KR FFKM (Kalrez)
A0 ATEX zone 0/1, IECEx (R400B)
A1 ATEX zone 1, IECEx (R400C)
A2 ATEX zone 2 (R400A2)
NN not explosion proof (R400)
F FLEXIM flange (type of construction MC) (process connection additionally necessary, see page 19)
D direct flange (type of construction LC) (process con-nection additionally necessary, see page 19)
inte
gra
ted
d
esig
n
IC integrated flow chamber
TF PTFE with a carbon fraction of 25 %
KR FFKM (Kalrez)
NN not explosion proof (R400)
N without flange
0000 without extension cable
JB91 extension cable with junction box JB91 (R400B, R400C)
JB92 extension cable with junction box JB92 (R400A2)
JB93 extension cable with junction box JB93 (R400)
XXX cable length in m, for max. length of extension cable see page 22
example
R 400 - MC S4 KR A1 F JB91 030 normal sensor, chemistry design, wetted parts; stain-less steel 316Ti, gaskets: FFKM, zone 1 (R400C), FLEXIM flange, with junction box JB91 and extension cable 30 m
R 400 -
TSPIOXR4V2-0EN_Leu, 2013-02-26 19
Technical Specification PIOX® R400
Process Connection
Order Code
sen
sor
proc
ess
con
nect
ion
- con
nect
ion
type
pip
e di
ame
ter1
mat
eria
l1
gask
ets
proc
ess
pres
sure
1
/ optio
n
description
PCR process connection of refractometer
R40
0-M
C**
****
F
FD flow chamber with flanges according to DIN 2633
FA flow chamber with flanges according to ASME B 16.5 150 lbs
FT flow chamber with screwed connection
FW flow chamber with welded connection to the process pipe
WR round welding plate for vessel installation
WS square welding plate for vessel installation
FH sight glass fitting with PFA liner
R40
0-L
C**
****
D DD direct flange according to DIN 2527
DA direct flange according to ASME B 16.5 150 lbs
R40
0-*H
****
**V VW Varinline housing nominal size N with welded connection to the
process pipe (R400-MH******V)
VR Varivent connection with housing connection flange type T, nominal size N
xxx DN xxx (xxx = 010, 015, 020, 025, 040, 050, 080, 100, 125)
1 " (xxx = 001), 2 " (xxx = 002), 3 " (xxx = 003),3/8 " (xxx = G38), 1/2 " (xxx = G12), 3/4 " (xxx = G34)
V4 stainless steel 316L (1.4404)
S4 stainless steel 316Ti (1.4571)
TI titanium
TF PTFE with a carbon fraction of 25 %
PF cast iron with PFA liner
SO special materials
EP EPDM (PCR-V*)
FK FKM (Viton) (PCR-V*)
FE FPM with FEP coating (PCR-F*)
NN without gasket, process connection welded to sensor (PCR-D*)
yy pressure stage PN yy in bar (yy = 10, 16, on request: 40)
150 lbs (yy = 10)
CL cleaning line (PCR-F*, except PCR-FH)
example
PCR - FD 050 S4 FE 16 process connection of refractometer with flow chamber and flanges according to DIN 2633, pipe diameter: DN50, material: stainless steel 316Ti, gaskets: FPM with FEP coating, process pressure: PN16
PCR -
1 possible pipe diameters/materials/process pressures to be selected from table on page 19 et seq.
20 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Technical Datadescription order code pro-
cess pres-sureyy
pipe dia-meterxxx
dimensions[mm]
dimensional drawing
l b h
sensor R400-MC******Fflow chamber with flanges
accessories: blind cover, sensor mounting kit (see page 21)
optional: cleaning line1
PCR-FDxxxS4FEyy PN 16 DN 10 170 ø90 58PCR-FDxxxTIFEyy DN 15 170 ø95 58PCR-FDxxxSOFEyy PN 10 DN 20 176 ø105 58
PN 16 DN 25 176 ø115 58PCR-FDxxxTFFEyy PN 10 DN 40 184 ø150 70
DN 50 190 ø165 80DN 65 190 ø185 95.8DN 80 200 ø200 107
PCR-FAxxxS4FE10 150 lbs ANSI 1 " 8.4 " ø4.25 " 2.3 "PCR-FAxxxTIFE10 ANSI 2 " 9 " ø6 " 3.15 "PCR-FAxxxTFFE10 ANSI 3 " 9.5 " ø7.5 " 4.21 "PCR-FAxxxSOFE10
flow chamber with screwed connection
accessories: blind cover, sensor mounting kit (see page 21)
optional: cleaning line1
PCR-FTxxxS4FEyy PN 16 G 3/8 " 100 100 100PCR-FTxxxTIFEyy G 1/2 "PCR-FTxxxSOFEyy PN 10 G 3/4 "
PN 16PCR-FTxxxTFFE10 PN 10
flow chamber with welded connection to the process pipe
accessories: blind cover, sensor mounting kit (see page 21)
optional: cleaning line1
PCR-FWxxxS4FEyy PN 16 DN 25 100 100 58PCR-FWxxxTIFEyy DN 40 100 100 70PCR-FWxxxSOFEyy DN 50 100 100 80
DN 65 100 100 95.8DN 80 100 100 1071 " 3.94 " 3.94 " 2.3 "2 " 3.94 " 3.94 " 3.15 "3 " 3.94 " 3.94 " 4.21 "
round welding plate for ves-sel installation
accessories: blind cover, sensor mounting kit (see page 21)
PCR-WRT00S4FEyy PN 16 ø1002 20PCR-WRT00TIFEyyPCR-WRT00SOFEyy
square welding plate for ves-sel installation
accessories: blind cover, sensor mounting kit (see page 21)
PCR-WST00S4FEyy PN 16 100 100 20PCR-WST00TIFEyyPCR-WST00SOFEyy
sight glass fitting with PFA liner
accessories: blind cover, sensor mounting kit (see page 21)
PCR-FHxxxPFFE16 PN 16 DN 50 230 120 185g: ø80
DN 65 290 ø175 194g: ø80
DN 80 310 ø190 246g: ø100
DN 100 350 ø210 294g: ø125
xxx, yy - see order code
PN 40 on request1 cleaning connection: G1/2 ", internal thread2 other diameters on request
lb
86 h
lb
h
lb
h
h b
l
h b
l
h
g
b
TSPIOXR4V2-0EN_Leu, 2013-02-26 21
Technical Specification PIOX® R400
Accessories for PCR-F, PCR-W
sensor R400-LC******Ddirect flange PCR-DDxxxS4NNyy PN 16 DN 50 ø165 18
PCR-DDxxxTINNyy PN 40 DN 65 ø185 18PCR-DDxxxSONNyy DN 80 ø200 20
DN 100 ø220 20DN 125 ø250 22
PCR-DAxxxS4NN10 2 " ø 6 " 19.1PCR-DAxxxTINN10 3 " ø 7.5 " 23.9PCR-DAxxxSONN10
sensor R400-*H******VVarinline housing nominal size N with welded connec-tion to the process pipe (R400-MH******V)
PCR-VWxxxV4EP10 PN 10 DN 40 180 68 72PCR-VWxxxV4FK10 DN 50 180 68 84PCR-VWxxxSOEP10 DN 65 250 68 100PCR-VWxxxSOFK10 DN 80 250 68 115
DN 100 250 68 134DN 125 250 68 159
Varivent connection with housing connection flange type T, nominal size N
PCR-VRxxxV4EP10 PN 10 165 24.5PCR-VRxxxV4FK10PCR-VRxxxSOEP10PCR-VRxxxSOFK10
description order code pro-cess pres-sureyy
pipe dia-meterxxx
dimensions[mm]
dimensional drawing
l b h
xxx, yy - see order code
PN 40 on request1 cleaning connection: G1/2 ", internal thread2 other diameters on request
h
b
lb
h
h b
slit ringwith set of screws
O-ring
blind cover
sensor mounting kit
22 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Connection Systems• direct connection
The sensor is connected to the transmitter directly (cable length: 10 m).
• connection via junction boxThe sensor is connected to the transmitter via a junction box and an extension cable (distance between sensor and transmitter > 10 m).
Extension Cable
Junction Box
Technical Data
PIOX R400B R400C R400A2 R400item number TR10125 TR10126type LIYCY 2 x 2 x 0.75 blue LIYCY 2 x 2 x 0.75 graymax. length m 100 200 200weight (approx.) kg/m 0.112 0.106ambient temperature °C -10...+80 -40...+80properties flame-retardant according to DIN VDE 0482,
part 265-2-1
self-extinguishing
flame-retardant according to IEC 60332-1-2
cable jacketmaterial PVC PVCouter diameter mm 8.9 8.5color blue grayshield x x
technical type JB91 JB92 JB93dimensions see dimensional drawingfixation wall mounting, optional: 2 " pipe mountingmaterialhousing stainless steel 316L (1.4404) stainless steel 304 (1.4301)gasket silicone siliconedegree of protection according to IEC/EN 60529
IP67
ambient temperaturemin. °C -40max. °C +80explosion protection
ATEX
zone 1 2 -marking not necessary II3G
Ex nA II (T6)...T4Ta -40...+(70)80 °CII3D Ex tD A22 IP67 T 100 °C
-
type of protection simple apparatus according to IEC 60079-11
gas: non sparking,dust: protection by enclosure
-
remark only in combination with intrinsic safe equipment [ia], [ib]
- -
TSPIOXR4V2-0EN_Leu, 2013-02-26 23
Technical Specification PIOX® R400
Dimensions
2 " Pipe Mounting Kit (optional)
in mm
174
1192
wall mounting holder
70163.5
156
Ø 9
thread: 3x M20 x 1.5cable gland: max. 2x M20
24 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
Terminal Assignment
JB91, JB92
JB93
&
&
&
&
# #
sensor
terminal connectionterminal strip KL1V+ yellowV- greenA+ brownB- whiteterminal strip KL2S shield
extension cable
terminal strip KL2terminal connection
V+ yellowV- greenA+ brownB- whiteshield terminal external shield
shield terminal
equipotential bonding terminal(at wall mounting holder)
# #
%
%
&
&
&
&
#
sensor
terminal connectionterminal strip KL1V+ yellowV- greenA+ brownB- whiteterminal strip KL2S shieldterminal strip KL41a gray2a pink
extension cable
terminal strip KL2terminal connection
V+ yellowV- greenA+ brownB- whiteshield terminal external shield
shield terminal
26 TSPIOXR4V2-0EN_Leu, 2013-02-26
PIOX® R400 Technical Specification
FLEXIM GmbH
Wolfener Str. 36
12681 Berlin
Germany
Tel.: +49 (30) 93 66 76 60
Fax: +49 (30) 93 66 76 80
internet: www.flexim.com
e-mail: info@flexim.com
Subject to change without notification. Errors excepted.
PIOX® is a registered trademark of FLEXIM GmbH.
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