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Mahlen & Dispergieren
www.netzsch.com
Subdivision Grinding and dispersion
World leader in the area ultrafine grinding
Kiev, 23.02.2012
www.netzsch.com
International business of the group
NETZSCH
Analysis & research
The program unites
thermoanalytical devices and
devices for defining
thermophysical properties of the
product
Establishment: 1873 Thomas and Christian Netch in Zelba Cash flow: about 340 mln. €
Employees: about 2500 all over the world
Branches: 130 all over the world and in 23 countries
Grinding &
Dispersion
Integrated program of equipment
for liquid and dry grinding,
intermixing, dispersion,
deaeration and separation used
in different industry branches
Pumps
Integrated program of pump
equipment for pumping a
product of worlwide famous
producer NEMO®
accentric screw pump
Erich NETZSCH
GmbH & Co. Holding KG
www.netzsch.com Vorstellung Geschäftsbereich M & D / 17/03/2009 Seite 2
Production structure
Grinding &Dispersion
NETZSCH
Fine Particle Technology, LLC.
Exton, Pennsylvania USA
NETZSCH
Indústria e Comércio de
Equipamentos de Moagem Ltda.
Pomerode, Santa-Katarina,Brazil
NETZSCH
España, S.A.
Terassa/Barcelona
Spain
NETZSCH
Mastermix Ltd.
Lihfield, Great Britain ZAO NETZSCH Tula
Tula, Russia
NETZSCH
(Shanghai) Machinery
and Instruments Co., Ltd.
Anting, Shanghai, China
NETZSCH
Feinmahltechnik GmbH
Zelb, Germany
NETZSCH
CONDUX Mahltechnik GmbH
Chanau, Germany
www.netzsch.com
NETZSCH-Feinmahltechnik GmbH
Specialist in the area of wet grinding and intermixing
Central office including
departments of development,
manufacturing, sale and
administrative department are in
Zelb
Fully stocked laboratory for
testing materials of clients is in
Zelb
Final assembly of machines and
installations for liquid grinding
and mixing is also at the plant of
Zelb
Center of assembling and
shipping is at the plant of the city
Tirschenroit – it manufactures
parts for assembly of lines
Zelb
Tirschenroit
Laboratory
Development,
manufacturing
,
sale
Production and delivery
Assembling
www.netzsch.com
Delicate separation
World leader in manufacturing grinding equipment
Systems/ Installations
Client-centered assembly of turn key
systems for dry and liquid grinding
Laboratory equipment
Laboratory installations for dry and
liquid grinding, mixing, dispersion,
deaeration and classification
Services
Qualified specialists and support in
dozens of world countries
Subdivision
Grinding and Dispersion
Dry grinding
Equipment for slight grinding
solid substances of any
solidity to desirable dispersity
Liquid grinding
Horizontal and vertical
bead mills for grinding to
nano-sizes
Mixing
Integrated program of
equipment for dispersion
of solid substances in
liquids
Dynamic air separator for
classification of a dry
substance in micron range
www.netzsch.com
Specialist for equipment in the area of dry and
liquid grinding
... To delivery of turn key
equipment the company
NETZSCH Mahlen &
Dispergieren Your reliable and qualified partner
Beginning from development of the concept or
idea
... Further defining a
technology of the process and working out a
project in detail...
... Using modern technologies in
machine building...
www.netzsch.com 6
Final offer- 3D
www.netzsch.com 7
Final offer- 3D
www.netzsch.com
Development of a project Guarantees
Confirmation and optimization of engineering solutions at the laboratories
NETZSCH
in Germany, the USA, Brazil, Japan and
Russia
Testing of chosen equipment in
a production process
Provision of guarantees on the basis of
received results in the course of testing
www.netzsch.com
Implemented projects NETZSCH
Product: Manufacturing engraving ink
25,000 tons (30,000 tons max.) a year at operating mode in two shifts, 240
days
www.netzsch.com
Implemented projects NETZSCH
Plant Engineering, January 2010
10
www.netzsch.com
Product: chocolate
Implemented projects NETZSCH
Plant Engineering, January 2010 11
www.netzsch.com
Implemented projects NETZSCH
Plant Engineering, January 2010
Product: industrial paints
Completely with CIP system for 4 colours
12
www.netzsch.com
Implemented projects NETZSCH
Product: Heat-set Ink
35,000 tons, 3 shifts 240 days/year
www.netzsch.com
Implemented projects NETZSCH
www.netzsch.com
Implemented projects NETZSCH
www.netzsch.com
Implemented projects NETZSCH
Product: NC/PU Sakata Inx Espana
www.netzsch.com
Implemented projects NETZSCH
www.netzsch.com
Implemented projects NETZSCH
www.netzsch.com
Implemented projects NETZSCH
www.netzsch.com
Development of the technique of liquid grinding
1896 1958 1963
1974 1985 1995
1974 1991 2000
www.netzsch.com
Vertical Max-Shear rotor-stator mixer
Straight-line disperser Max-
Shear
Intensive mixer type PMD / PMD-VC
Planetary mixer Type PMH / PML
Wide range of equipment for mixing and
deaeration
Dissolver MASTERMIX®
Built-in disperser type Y-MIX®
Mixing/deaeration
NETZSCH-vacuum deaerator type DA / DA-VS
Sectional feeder
Ball valve/Sleeve valve
Mixing unit
Face seal
Mounting component with rotation gear
Drive component of vee belt
Control unit BAT S/W
Delivery tube for hydraulic cyclone
Ψ-MIX Components
3
2
1
4
Process flow Ψ-MIX®
Air pumping- overspray -
Plunge- hydraulic wetting
Process time is measured in
fractions of a second.
Dry components
break in vacuum.
Capillary air is extracted from
components due to vacuum.
Separate particles enter liquid
and get moistened.
Liquid is hydraulically
compressed into capillaries
1
2
3
4
Ψ-MIX Principle
Ψ-MIX Better by far
Ausführung
Equipment for
dispersive paints
10 t per hour
65% TiO2 or
55% CaCO3
www.netzsch.com
Horizontal disk mill
systemTRINEX®
type LME / LMK
Vertical disk mill type KE
Our integrated production program on liquid grinding
Circulatory mill system
ZETA® type LMZ
Nano-mill ZETA® RS
Liquid grinding
Mill with submerged
basket TOPMILL
ISAMILL
Colloid mill type PCM Mill with submerged basket
MASTERMILL
www.netzsch.com
System TriNEx with grinding plates Type
LME
Machine characteristics
Long, thin milling container
Assignment for movement to milling bodies
with the help of milling washers
Milling compartment id along with the direction of
product movement
Separation of product from grinding bodies
at the end of milling compartment
with the help of meshy patron
Mode of operation
As a rule one or two-pass remaking a
product depending on the required
quality
Area of use
Printing inks; coatings; pigments; colourants; magnetic evaporation; paper coating; toxic chemicals; ore; minerals; ceramics; pharmaceutics; cosmetics; food products; biotechnologies
www.netzsch.com
System ZETA circulatory mill Type LMZ
Machine characteristics
Horizontal performance
Assignment for movement to milling bodies with the help of agitator pegs
Separation of product from grinding bodies inside milling compartment with
the help of meshy patron
Mode of operation Circulatory as a rule
Area of use
Printing inks; coatings; colourants; pigments; fillers; toxic chemicals;
magnetic coatings; high-technology products: abrasives for electrical
components; pharmaceutics; cosmetics; cellulose and paper
production
www.netzsch.com
Nano-mills
Type ZETA® RS 2 ZETA® RS 4 ZETA® RS 10 ZETA® RS 25
Drive power [kW] 7,5 15 25 55
Rotation frequency [minutes-1] 500 - 3500 300 - 2000 250 - 1600 250 - 1500
Zone of grinding [l] 2 4 10 25
Diameter of grinding bodies
[µm] 50 - 300
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TOPMILL
It is a machine with continuous operation mode that
is successfully used for many years for processing
paints and coatings and pigments.
In TOPMILL the milling basket rotates and it is an
essential advantage in comparison with the other
mills with static milling baskets.
Advantages....
- Sediment is not formed
- Due to centrifugal process of a final product minimal
loss of products is provided
- Cleanability
- With the help of easily replaceable fins possibility
for variation of product viscosity is achieved
TOPMILL TM 50
www.netzsch.com
Mill Mastermill
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Range of our products: laboratory equipment for liquid
and dry grinding, mixers, sorting machines
Submerged mill PE 075
Dissolver SHEARMASTER
Planetary mixer PMH 1/PML 1
Straight-line disperser MICRO Ψ-MIX®
Separating mill CSM Deaerator MINIVAC
Sorting machine
Mill LABSTAR Mill series MICRO /MINI
LABTOPMILL® MINIZETA
Jet-type mill CGS
Spiral jet-type mill CONJET®
Universal mill CUM
High-efficiency sorting machine
Laboratory submerged mill
MASTERMILL 3,7
Laboratory disperser model 50
www.netzsch.com
LabStar
Universal laboratory machine.
Scale-up and transfer of
laboratory success on
products.
Disc milling system TriNEx
and Circulatory milling
system Zeta
www.netzsch.com
Netzsch production in Tula
www.netzsch.com
www.netzsch.com
Laboratory in Tula
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