stratagies for the prevention of hand injuries

STEPS NETWORK17 June 2009

STRATAGIES FORTHE PREVENTIONOF HAND INJURIES

PHIL BRAZIL / Safety GuyHelmerich & Payne Inc.

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OSHA Regulations /Hand SafetyOSHA Regulations /Hand Safety

Hand Protection

(29 CFR 1910.138)

Powered Tools and Equipment

(29 CFR 1910.242)

Control of Hazardous Energy

(29 CFR 1910.147)

Machine Guarding

(29 CFR 1910 Subpart O)

Helmerich & Payne Inc.

H&P Hand & Finger injuriesH&P Hand & Finger injuries

All Injury Classes◦2006 – 35%

◦2007 – 30%

◦2008 – 30%

OSHA Recordables◦2006 – 56%

◦2007 – 53%

◦2008 – 43%

Helmerich & Payne Inc.

H&P SoTX 2008H&P SoTX 2008

5 OSHA’s / 4 Hand & Finger

◦ 4 Feb – Sliver of metal / infection

◦ 21 Feb – Climbing stairs / stitches

◦ 14 Aug – IBOP cam / 17 stitches 2 fingers

◦ 17 Aug – Logger’s D-ring / Fracture

Helmerich & Payne Inc.

SAFETY REMINDERSSAFETY REMINDERSHelmerich & Payne Inc.

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

ID Pinch points / Btw jts of DPID Pinch points / Btw jts of DPHelmerich & Payne Inc.

ID Pinch points / BOP boltsID Pinch points / BOP boltsHelmerich & Payne Inc.

ID pinch points / forks on forkliftID pinch points / forks on forkliftHelmerich & Payne Inc.

ID pinch points / metal drumsID pinch points / metal drumsHelmerich & Payne Inc.

ID pinch points / Drill pipe tongsID pinch points / Drill pipe tongsHelmerich & Payne Inc.

ID pinch points / metal coversID pinch points / metal coversHelmerich & Payne Inc.

ID pinch points / DrawersID pinch points / DrawersHelmerich & Payne Inc.

ID pinch points / Suitcase lidsID pinch points / Suitcase lidsHelmerich & Payne Inc.

Pinch Points / Bridal & winch linesPinch Points / Bridal & winch linesHelmerich & Payne Inc.

FIRST AID @ RIG / 1 June 2009FIRST AID @ RIG / 1 June 2009

Employee wasremoving the pipespinners frombehind the top drivetrack, as the spinnerswung out his handgot caught betweenthe top tong handleand the pipe spinnerhandle.

Helmerich & Payne Inc.

Helmerich & Payne Inc.

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

TOOLS & EQUIPMENTTOOLS & EQUIPMENT

Safety Chisel

Hammers

Self – retracting razor knifes

Gloves

Helmerich & Payne Inc.

LuckyLucky DerrickhandDerrickhandHelmerich & Payne Inc.

T & E / HammersT & E / HammersHelmerich & Payne Inc.

T & E / Chain boomersT & E / Chain boomersHelmerich & Payne Inc.

T&E / Tong die driverT&E / Tong die driverHelmerich & Payne Inc.

Lock blade or selfLock blade or self--retracting?retracting?Helmerich & Payne Inc.

T & E / self retracting razor knifeT & E / self retracting razor knifeHelmerich & Payne Inc.

T&E / Alternative cutting toolsT&E / Alternative cutting toolsHelmerich & Payne Inc.

T & E / Tong CatchersT & E / Tong CatchersHelmerich & Payne Inc.

Hazard / Stacking BOPsHazard / Stacking BOPsHelmerich & Payne Inc.

T&E / Safety Stab WrenchT&E / Safety Stab WrenchHelmerich & Payne Inc.

Helmerich & Payne Inc.

T&E / Safety Stab WrenchT&E / Safety Stab Wrench

Tools & Equip / Slip handlesTools & Equip / Slip handlesHelmerich & Payne Inc.

T&E / Slip HandlesT&E / Slip HandlesHelmerich & Payne Inc.

Helmerich & Payne Inc.

T&E / Cable style slip HandlesT&E / Cable style slip Handles

Helmerich & Payne Inc.

T&E / Cable style slip HandlesT&E / Cable style slip Handles

Tools & Equip / Pin DriversTools & Equip / Pin DriversHelmerich & Payne Inc.

Tool & Equip / stabilizer standsTool & Equip / stabilizer standsHelmerich & Payne Inc.

TRUNK MONKEY #1TRUNK MONKEY #1Helmerich & Payne Inc.

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

Helmerich & Payne Inc.

Installing Ground RodsInstalling Ground RodsHelmerich & Payne Inc.

OSHA Recordable / 23 Mar 05OSHA Recordable / 23 Mar 05Helmerich & Payne Inc.

Installing ground rods duringrig up activities / Instead ofusing a hammer to strike theground rod driver he it like avertical battering ram / Afterseveral cycles he picked uptoo far, ground rod came outtathe tube and on the next blowhe came down on the top ofthe ground rod causing alaceration at the base of histhumb / 2 stitches

Ground Rod DriversGround Rod DriversHelmerich & Payne Inc.

DEWALT ground rod driverDEWALT ground rod driverHelmerich & Payne Inc.

SPINNING CHAINSPINNING CHAINHelmerich & Payne Inc.

Pipe SpinnersPipe SpinnersHelmerich & Payne Inc.

PROPER USE OF NYLON STRAPSPROPER USE OF NYLON STRAPSHelmerich & Payne Inc.

OSHA Recordable / 7 April 09OSHA Recordable / 7 April 09

Changing out thechain in a set ofSpin Master pipespinners

IP grasped the chain& operator engagedthe hyd motor toreverse chain

IP’s hand caughtbetween chain &rollers

Amputate 2 fingers

Helmerich & Payne Inc.

Varco STVarco ST--80’s80’sHelmerich & Payne Inc.

Scorpion ToolScorpion ToolHelmerich & Payne Inc.

TRUNK MONKEY #2TRUNK MONKEY #2Helmerich & Payne Inc.

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

Tag lines / Rigging upTag lines / Rigging upHelmerich & Payne Inc.

Tag Lines / Moving equipmentTag Lines / Moving equipmentHelmerich & Payne Inc.

Tag Lines / VTag Lines / V--Door Tail ropeDoor Tail ropeHelmerich & Payne Inc.

Helmerich & Payne Inc.

Tag Lines / VTag Lines / V--Door Tail ropeDoor Tail rope

Helmerich & Payne Inc.

Tag Lines / Moving equipmentTag Lines / Moving equipment

Helmerich & Payne Inc.

Tag Lines / Pull tongsTag Lines / Pull tongs

Helmerich & Payne Inc.

Tag Lines / Pipe spinnersTag Lines / Pipe spinners

Helmerich & Payne Inc.

Tag Lines / Drill pipe tongsTag Lines / Drill pipe tongs

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

Don’t takeanything forgranted whenyour personalsafety may beat risk

BE AWARE OF HAZARDSBE AWARE OF HAZARDSHelmerich & Payne Inc.

Job Safety AnalysisJob Safety Analysis

Highlight & discuss the hazards

Be specific on pinch points

Focus attention to the third column /Rec’d procedure to eliminate hazards

List responsible person on worksheet

H&P’s Mission Critical JSA’s◦ 15 for Drilling Operations

◦ 12 for Rig Moves

Follow up with a JSA review

Helmerich & Payne Inc.

Holding onto CRT whileco-worker removed thelay down line.

3rd party hand operatedcontrol lever to releasethe tool.

Tool energized instead.

Six stitches / Two fingers

OSHA Recordable / 2 Jan 09Helmerich & Payne Inc.

TRUNK MONKEY #3TRUNK MONKEY #3Helmerich & Payne Inc.

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

Terry Allen’s Lake houseTerry Allen’s Lake houseHelmerich & Payne Inc.

Helmerich & Payne Inc.

Engineering / Drill Pipe tongsEngineering / Drill Pipe tongsHelmerich & Payne Inc.

Helmerich & Payne Inc.

Engineering / Drill Pipe tongsEngineering / Drill Pipe tongs

Proper hand positionProper hand positionon drill pipe tongson drill pipe tongs

Helmerich & Payne Inc.

Engineering / Knife valvesEngineering / Knife valvesHelmerich & Payne Inc.

Helmerich & Payne Inc.

BOP Handler / Transport skidBOP Handler / Transport skid

Engineering / BOP HandlerEngineering / BOP HandlerHelmerich & Payne Inc.

Helmerich & Payne Inc.

Engineering / BOP HandlerEngineering / BOP Handler

Helmerich & Payne Inc.

Engineering / BOP HandlerEngineering / BOP Handler

WHAT CAN WE DO?WHAT CAN WE DO?

What can we do to avoid injuries?

◦ Identify & communicate pinch points

◦ Proper tools & equipment

◦ Share lessons learned from mistakes

◦ Tag lines!

◦ Require specific JSA’s… and follow them!

◦ Engineering / Safety by design

◦ Safety Meetings & Training Programs

Helmerich & Payne Inc.

Behavior Based Safety Programs◦ DuPont STOP Program

Pre-Tour ‘toolbox’ meetings

Rig Safety Management Teams

Daily Safety Notes

Accident Investigations

Safety Stand Downs

STEPS Network◦ Share lessons learned

Helmerich & Payne Inc.

Thanks for listeningThanks for listening

Helmerich & Payne Inc.

Demonstrate Safetyas a Personal Value

….Phil Brazil