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STEEL MAKING & SECONDARY METALLURGY New standards in productivity, quality and efficiency
Special Products
SMS Concast Italia SpA
Via Udine 103/133017, Tarcento (UD)
+39 0432 654722sales@sms-concast.itwww.sms-concast.ch
1 CONYARD-In – Advanced Scrap Management
2 CONMELT – EAF for Continuous Charging
3 CONDOOR – High Performance Automatic Slag-Door
4 WALC – Weight-Activated Load Cells
5 CONSO – Supersonic Oxy-Gas Burner
6 E-REG – Electrode Regulator
7 ROB-SAMPLE – Step Ahead in Sampling Methods
8 ROB-EBT – Automatic EBT Cleaning
9 FRUSTUM – New EAF Fumes Evacuation Hood
10 XL VACUUM MODULE – Dynamic Vacuum System
11 SMS Concast – Induction-based Micro Meltshops
CONTENT – Overview
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Optimize the
all-important EAF
bucket charge and
overall production
scheduling too!
1
CONYARD-In Advanced scrap management for profitable operations
• Least-cost bucket loads thanks to optimized charging recipes and improved scrapyard logistics, where profits are made or lost
• Advanced scrapyard management thanks to detailed, real-time tracking of all scrapyard operation
• Flexible operator support for preparing planned or unplanned buckets
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A revolutionary
EAF for higher
melting
efficiency!
2
CONMELT –The innovative EAF for continuous charging
• Higher productivity thanks to shorter tap-to-tap times
• Decreased electrical energy consumption thanks to less heat losses
• Easier, more cost-efficient maintenance thanks to better accessibility and the absence of oxy burners and hydraulic unit
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Open the door to
a new era in EAF
efficiency!
3
CONDOOR® –High performance automatic slag door – pushing the envelope of foaming slag practice
• Reduced overall operational costs thanks to extended electrode service life, lower electrical energy and carbon injection costs
• Assured return on investment thanks to reduced tap-to-tap times and increased yields
• Increased safety thanks to fully automatic, non-manned operations
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Accurate EAF
weight data and
a much longer
service life!
4
WALC Weight-Activated Load Cells –The smarter, tougher, longer-lasting EAF weighing system from SMS
• Greater process repeatability thanks to highly accurate data acquisition
• Longer service life thanks to active load cell protection and on-demand-only activation
• Reduced maintenance time thanks to easy-access load cell boxes
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The new
generation of oxy
injectors: hotter,
lighter, safer and
longer-lasting!
5
CONSO –The new standard in supersonic oxy-gas burners
• Improved performance thanks to more focused gas injection
• Reduced refractory damage thanks to flexible installation
• Longer service life thanks to the improved cooling system
• Easier maintenance thanks to the burner’s weight optimized design
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Reduces your
electrode
consumption!
6
E-REG Electrode Regulator –For superior melting, whatever the charge material
• Reduced electrode consumption thanks to smart regulation
• Higher electrical efficiency thanks to dynamic electrode regulation
• Lower maintenance costs thanks to greater efficiency and built-in troubleshooting tool
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Step forward,
to safer furnace
sampling and
shorter power-off
times!
7
ROB-SAMPLE –Safer, faster, more precise furnace sampling
• Greater operational safety thanks to non-manned operation in dangerous locations
• Shorter power-off times thanks to fast, consistent sampling operations
• Flexible use – the robot can be adapted to different operational situations in any area of the meltshop
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Remote controlled
EBT cleaning for
reliability
and speed!
8
ROB-EBT –For efficient and safe EBT cleaning
• Greater operational safety – non-manned operation in dangerous locations
• Shorter power-off times thanks to the rapid, precise cleaning operations
• Increased reliability thanks to better and user friendly EBT cleaning practice
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Best in class
fume evacuation
from a lighter, less
expensive canopy
hood!
9
FRUSTUM –The high-efficiency EAF fume evacuation hood
• Reduced electrical consumption thanks to better pressure retention
• Increased suction efficiency thanks to optimized hood geometry and gratings
• Easy integration into existing buildings thanks to superior structural design
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10
XL VACUUM MODULE –The dynamic vacuum system
• Total process repeatability – consistent degassing thanks to a dynamic vacuum module to master any process condition
• High reliability thanks to optimal key components combined with effective control
• Less maintenance and downtime thanks to the superior design and reduced number of components
• Minimal footprint as fewer skids are required
A reliable
advance in
vacuum
degassing!
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Increase yield
and decrease
operating costs with
a smart Micro
Meltshop!
11
Induction-based Micro Meltshops –Most efficient melting for up to 250,000 tpy
• Higher metallic yield than other types of melting units – An induction furnace is a pure melting unit with no oxidating processes
• Lower operational costs – no use of electrodes, carbon injection, oxygen and natural gas
• Lower power requirements and less impact on the network (flicker)
• Lower capital investment than a typical EAF with respect to building size, fume treatment plant and other
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SMS Concast Italia SpAVia Udine 103/133017, Tarcento (UD)
+39 0432 654722sales@sms-concast.it
Get more detailed information on our products on our website!www.sms-concast.ch
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