spirstar hoses
Post on 08-Aug-2015
62 Views
Preview:
TRANSCRIPT
www.stauff.co.uk 1
STA
UF
FSPECIALIST HIGH PRESSURE HOSES
®
OFFICIAL DISTRIBUTOR FOR
SCOTLAND & IRELAND
ABERDEEN tel: 01224 786166 IRELAND tel: 02892 606900
Stauff UK Ltd are part of the international Walter Stauffenberg group and are appointed exclusive Authorised Distributors for the SPIR STAR range of extreme high pressure hoses in the following areas:
Scotland: serviced by Stauff AberdeenIreland: serviced by Stauff Ireland
We are committed to the supply and support of this high performance product in these areas, as part of the global supply network operated by SPIR STAR®.
The SPIR STAR® product line was born because standard thermoplastic hoses did not meet the requirements of many customers’ needs in respect of pressure, temperature, chemical resistance, permeation, weight and volumetric expansion.
The resultant product development provided the following crucial features:
• Extremely high working pressures
• Excellent chemical resistance to almost all chemicals, detergents
and solvents
• Up to 50% saving of weight with regard to comparable rubber hoses
• Resistant to ozone, ultraviolet light and ageing
• Outer cover is resistant to hydrolysis and microbes
• High resistance to abrasion of the outer cover
• Small bend radius at high volumes of flow
• Low volumetric expansion at maximum working pressure
• Low permeation rate M, PPA and HG Series e.g. methanol
• High temperature stability (HT and F series up to 150/200°C, 392°F)
• Kink resistant
• Minimal pressure drop
• Resistant to sea water
• High impulse resistance and long service life
• Long lengths can be delivered
Extreme High Pressure Thermoplastic Hoses
Supply and Support
®
®
www.stauff.co.uk
Extreme High Pressure Thermoplastic Hoses
Supply and Support
Co
nte
nts
Contents
Hose Identification Key . ...... ...... ...... ...... ...... ...... ...... .2
Applications .... ...... ...... ...... ...... ...... ...... ...... ...... ...... .3
ID3
ID4
ID5
ID6
ID8 .... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .4
ID10
ID13
ID16
ID20
ID25
Series F .... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .5
Series M
Series PPA
Series HT
Series L ... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... .6
Care and use of High Pressure Hose. ...... ...... ...... ...... . 7
Testing and cleanliness . ...... ...... ...... ...... ...... ...... .....8/9
1
E F H HCR HT K L M PPA R DC1 S TW
Stainless steel wirePTFE inner coreReinforced versionIncreased resistance to external pressureSuitable for extremelyhigh temperaturesBraided layerExtremely flexiblePA11 inner core for methanolservicePVDF inner core/polyamideouter coverReinforced outer coverDouble coverSeawater resistant stainlessAramid fibreSpecial spiral layers as analternative to braided layers
Diameter in millimetres
Number of spiral layers
®
www.stauff.co.uk 3
Stainless steel wirePTFE inner coreReinforced versionIncreased resistance to external pressureSuitable for extremelyhigh temperaturesBraided layerExtremely flexiblePA11 inner core for methanolservicePVDF inner core/polyamideouter coverReinforced outer coverDouble coverSeawater resistant stainlessAramid fibreSpecial spiral layers as analternative to braided layers
Applications for these super high pressure, quality hose include:
AutomotiveFor years, the Automotive Industry has been relying on adhesives in the assembly process. SPIR STAR’s Series-F hoses are the perfect solution for transferring bulk adhesives in automobile (and other) plants for glue application.The inner cores of these hoses are made of PTFE and are able to withstand temperatures up to 200°C/392°F with working pressures of up to 500 bar / 7251 psi.
Water BlastingDeveloped especially for concrete removal, sewer cleaning, water jet cutting, pipe cleaning, heat exchanger tube cleaning, and surface preparation as well as the removal of a multitude of deposits.
Oil and GasSPIR STAR® products are being used successfully for projects from the North Sea to the Gulf of Mexico, for example offshore hose bundles, methanol service on platforms, chemical injections at the well hole and hydraulic component control.
High Pressure HydraulicsEngineered to withstand working pressures up to 3200 bar while retaining superior flexibility. Some of the areas of application include autofrettage, hydroforming, hydraulic assembly presses, dismantling of roller bearings, rescue tools and torsion-free pulling of screw connections (bolt tensioning).
ABERDEEN tel: 01224 786166 IRELAND tel: 02892 6069004
ID3
ID4
ID5
ID6
ID8
As a matter of course all hoses can be supplied with test certificates according to EN10204-3.1. including:
• Change-in-length under pressure • Burst pressure • Leakage test • Dimensional check test
®
www.stauff.co.uk 5
ID10
ID13
ID16
ID20
ID25
SERIES F PTFE Inner core for high temperatures up to 200o C
As a matter of course all hoses can be supplied with test certificates according to EN10204-3.1. including:
• Change-in-length under pressure • Burst pressure • Leakage test • Dimensional check test
ABERDEEN tel: 01224 786166 IRELAND tel: 02892 6069006
Series M
Series PPA
Series HT
Series L
Methanol washed inner core
PVDF inner core and polyamide outer cover
PVDF for high temperatures up to 150oC
Aramid fibre and stainless steel layer
With exceptional qualities hose is the ideal tool for the most
demanding industrial applications ... in the most arduous conditions
®
As a matter of course all hoses can be supplied with test certificates according to EN10204-3.1. including:
• Change-in-length under pressure • Burst pressure • Leakage test • Dimensional check test
®
www.stauff.co.uk 7
r Use a hose with cuts or wire showing through the outer cover.
r Use a hose that has been kinked.
r Use a hose that has bubbles or blisters in the outer cover.
r Exceed the bend radius and pressure rating for each hose.
r Run over or crush the hose with heavy vehicles.
r Use a hose with corroded or leaking end connections.
Take it out of service immediately.
r Use hoses that have been exposed to chemical attack or
exceptional temperature.
r Use dirty water or water with sulphur compounds in it.
Tests have documented that hoses fail more rapidly when using
water sources from chemical plants and refineries.
r Bend the hose over scaffolding or pull heavy equipment with
the hose.
r Let the hose support its own weight off towers or buildings.
r Mechanically rotate the hose without a slipclutch cover
r Expect water jetting or hydraulic hose to last forever.
aTreat high pressure hose with extreme caution. SPIR STAR ® hoses are
wire reinforced hoses with a thermoplastic inner core and should be
treated with the same care as a high pressure containment vessel.
aWhen using hoses for water-jetting, read and understand
recommended practices as laid down by the Water Jetting Association -
see The ‘Blue’ Code of Practice (www.waterjetting.org.uk)
aAlways visually inspect for frayed, damaged or wear spots before using.
aCheck the hose end connections and threads for wear, rust, cracks,
mechanical abuse or other deterioration that could produce a
dangerous projectile.
aKnow the working pressures and burst pressures of all hoses before
using them.
aAlways use clean, filtered water to prolong hose life. Do not use water
that is high in sulphur because sulphur may attack stainless steel.
aAlways clean, drain and coil hoses after use. Soap and water usually
provide an excellent cleaning agent.
aAlways wear protective gloves, eyewear and garments when handling
high pressure hose and water jet lances.
It is essential to follow correct‘Care and Use of High Pressure Hose’ guidelinesThe following are priority lists of Do’s & Don’ts for safety practices when
using high pressure hose.
r DON’T r a DO a Be Safe – Replace!
ABERDEEN tel: 01224 786166 IRELAND tel: 02892 6069008
Stauff UK operate extensive testing facilities both in Aberdeen and the Hose and Tube Technology Centre in Sheffield. These facilities meet the most demanding customer requirements as well as the parameters laid down by SPIR STAR® when appointing Authorised Distributors.
TestingThe controlled environment test room, is equipped with the only rigs of their kind operating in the UK.
Capable of testing to 5000 bar with:
Variable pressure
Ageing
Cycling and impulse
Burst programmes
All can be controlled remotely from the production office and the completed work maintained as
part of the quality management system.
RecordingAutomatic recording and certification is produced in PDF format reflecting the full factual activity of the
chosen programme.
Testing & Cleanliness
®
www.stauff.co.uk 9
CleanlinessAll hose assemblies can be subject to full flushing to NAS 1638 6/7 ISO 4406 16/12
with a turbulent cleaning cycle with a unique air bubble system.
A typical test graph
ABERDEEN tel: 01224 786166 IRELAND tel: 02892 6069001
Local Solutions for Individual Customers Worldwide
www.stauff.co.uk www.stauffwebshop.co.uk
ABERDEEN tel: 01224 786166 Badentoy Avenue sales@stauffscotland.co.ukBadentoy Industrial EstatePortlethen, Aberdeen AB12 4YB fax: 01224 786177
IRELAND tel: 02892 6069009 Ferguson Drive sales@stauffireland.comKnockmore Hill Industrial ParkLisburn, County AntrimBT28 2EX fax: 02892 602688
SHEFFIELD tel: 0114 251 8518500 Carlisle Street East sales@stauff.co.ukoff Downgate DriveSheffieldS4 8BS fax: 0114 251 8519
SOUTHAMPTON tel: 023 8069 8700Unit 9, Southampton Trade Park sales@stauffsouthampton.co.ukThird Avenue, MillbrookSouthamptonSO15 0AD fax: 023 8069 8701
OFFICIAL DISTRIBUTOR FOR
SCOTLAND & IRELAND
MoD (N) approved
Issue 1 • 2090031023 • 01/14
top related