space center ma-800hb - bulmakmetal ltd2-pallet rotary apc full-enclosure shielding operation panel...
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MA-800HBSPACE CENTER
Horizontal Machining Center
MA-800HBHorizontal Machining CenterSPACE CENTER
Big, fast, and accurate — Horizontal Machining Center.Okuma’s MA-800HB maximizes the cost/performance ratio.Meeting tough user demands for a high-production, big HMC.
What are the major advantages from Okuma?
Oil-air lubrication –to extend spindle service life
Rapid traverse
Spindle speed 6,000 min-1
Max output 30/22 kW (10 min/cont)Max torque 606 N-m
Spindle speed 12,000 min-1
Max output 37/26 kW (10 min/cont)Max torque 284 N-m
Fast table indexing
Quick ATC Speedy APC
X: 50 m/min (1969 ipm)Y: 50 m/min (1969 ipm)Z: 50 m/min (1969 ipm)
Rapids
X: 0.7 GY: 0.7 GZ: 0.7 G
Rapidaccel/decel
SPACE CENTER MA-800HB SPACE CENTER MA-800HB
3 4
50
10
20
50
100
200
500
1000
(7.4)
(15)
(37)
(74)
(148)
(369)
(738)
1
2
5
10
20
50
100
(1.4)
(2.7)
(6.8)
(14)
(27)
(67.5)
(135)606 N・m (10 min)�
349 N・m (cont)�30 kW (10 min)
15 kW (cont)
100 200 500
410 830 950 2800
1000
N・m kW
min-12000 6000 10000
Spi
ndle
torq
ue (
N·m
) (f
t-lb
f)
50
284 N・m (10 min)
194 N・m (cont)
37 kW (10 min)
22 kW (10 min)
26 kW (cont)
15 kW (cont)
100 200 500
740
1200 12000
1000
N・m kW
min-12000 4000 10000
VAC motor
Angular bearings
NT 50
Roller bearings
VAC motorNT 50
Su
pe
rb P
rod
uc
tivi
ty Sp
ee
d &
Ac
cu
rac
y
High-rangespindle
Spindle construction
Spindle powerdiagrams
High-torquespindle (std)
High-torque spindle (Std: 6,000 min-1 )Front roller bearings used for power cutting
High-range spindle (12,000 min-1 )
High-torque spindle (Std: 6,000 min-1 ) High-range spindle (12,000 min-1 )
Angular bearings for high-speed applications
Spindle speed min-1(rpm) Spindle speed min-1(rpm)
Mot
or o
utpu
t (kW
) (h
p)
10
20
50
100
200
500
1000
(7.4)
(15)
(37)
(74)
(148)
(369)
(738)
1
2
5
10
20
50
100
(1.4)
(2.7)
(6.8)
(14)
(27)
(67.5)
(135)
Spi
ndle
torq
ue (
N·m
) (f
t-lb
f)
Mot
or o
utpu
t (kW
) (h
p)
22 kW (cont)
26 kW (10 min)
Using roller guides (linear guideways)
An NC-ATC, for less non-cutting timeand higher reliability
Indexing times1 ゚indexing: 0.001 ゚indexing:(Optional)
Lightweight moving components (faster rapids)
Tool change*1 T-T: 2.0 secC-C: 5.5 sec
Tool storage 40 tools
*1. JIS-based Okuma measurements *2. MAS-based Okuma measurements
(Opt: 60, 100, 150, 200, 240, 320, 400 tools)Pallet change*2 15 secMax load 2,000 kg (4,400 lb)
Box-in-box construction
For heavy-duty cutting of steel or efficient machining oflight aluminum alloys, Okuma has the right spindle tomeet your application.
1.8 sec2.5 sec
90 �゚2.5 sec3.3 sec
180 �゚
A reliable automatic pallet changer that facilitates workpiece transfers and handling – easy, smooth, and fast.
Big machine built for high accuracy
Compact – small footprint
5 6
Easy to operate
Complete chip disposal
SPACE CENTER MA-800HB SPACE CENTER MA-800HBA
cc
ura
te &
Co
mp
ac
tE
co
-Frie
nd
ly Eq
uip
me
nt
2-pallet rotary shuttle APC with offset swivel centerWidth x depth x height: 4,745 x 6,465 x 3,460 mm
6,465 mm (254.53 in.)
Without offset
124 mm (4.88 in.)
4,74
5 m
m
(186
.81
in.)
315
mm
(1
2.4
in.)
All axes with double ball-screwsStandard equipped with ball-screw cooling
Motor cooling for feed axis drivesTo control thermal deformation from motor heat
Thermally stable construction with “box build” frames and building block design
Thermal-Friendly Concept,for the MA-800H
Carrier traverse system provides for superb access to workpiece and spindle
[open width: 980 mm (38.59 in.)]
Daily maintenance operations placed near the operator station
Easy to mount workpieces on thepallet inside the machine
Chips fall straight down from the spindle, so hot chips discharged right awayCenter trough design(wide chip catch directly below spindle)Central chip conveyor
Pallet bottom washing
Pallet bottom washing is linked to the machine start signal to perform a flush out.
Coolant washes below the pallet during an APC to keep the four positioning cones free of chips.
Coolant tank
Troughbelow APC
In-machine chipconveyor
Bed
Drum filter lift-up chip conveyor – handles various types of chips (Optional)Designed to eliminate chip piles
Chips disposed of right away
Terminal
Open/close ceiling door
Open/close ceiling door assistsdirect workpiece load/unload
Pneumatic and lube panelsconveniently located hereEasier and closer access to workpiece
Thermo-FriendlyConcept
Adaptor
Heights: 700, 1,000 mm (27.55, 39.37 in.)
With auto tool length offset (touch sensor)
With auto gauging (touch probe)
Time accumulation, etc.
With feed adaptive control
MAS I, CAT, DIN, JIS
MAS II, MAS I, CAT, DIN, JIS
MOSNIC RDF (hinge + scraper + drum filter)
Machine Specifications
Optional Specifications & Accessories
Standard Specifications& Accessories
7 8
Pallet dimensions Expansive working ranges
Maximum workpiece size Machining capacity
X axis: 1,400 mm (55.12 in.)
Y axis: 1,250 mm (49.21 in.)
Z axis: 1,250 mm (49.21 in.)
Travels
Spindle speed
Cutting speed
Cutting feedrate
Cutting width
Cutting depth
Chip volume
**carbide
*cermet
min-1 (rpm)
m/min (fpm)
mm/min (ipm)
mm (in.)
mm (in.)
cm3/min (in3./min)
400
200 (656)
1,100 (43.31)
112 (4.41)
6 (0.24)
740 (45.14)
890
140 (459)
490 (19.29)
25 (0.98)
50 (1.97)
615 (37.52)
640
100 (39.37)
450 (17.72)
50 (1.97)
25 (0.98)
560 (34.16)
AL5052 (Machine: 12,000 min-1, 37/26 kw)
Tool
Cutting conditions
Spindle speed
Cutting speed
Cutting feedrate
Cutting width
Cutting depth
Chip volume
min-1 (rpm)
m/min (fpm)
mm/min (ipm)
mm (in.)
mm (in.)
cm3/min (in3./min)
Tool
Cutting conditions
12,000
2,375 (7,790)
16,500 (649.6)
45 (1.77)
4 (0.16)
2,970 (181)
12,000
1,130 (3,706)
3,700 (145.67)
15 (0.59)
45 (1.77)
2,500 (153)
12,000
1,130 (3,706)
4,000 (157.48)
30 (1.18)
15 (0.59)
1,800 (110)
Side Groove
Side GrooveChip air blower
Lift-up chip conveyor
Chip bucket for above
Hydraulic oil cooler
Coolant cooler
Tool breakage detection
Auto zero offset
Tool life management
Overload monitor
Pull stud special
Pull stud bolt
Standard angle plate
Standard T-column fixture
Standard square-column fixture
Spindle speed
ATC magazine capacity
ABSO SCALE linear encoder
Auto 0.001- indexing table
Multi-pallet APC
Pallet top face special
Spare pallets
Edge locator
Through-tool coolant
Through-spindle coolant
Shower coolant
Work wash gun
Oil mist lubricator
12,000 min-1, 37/26 kW (50/35 hp) [10 min/cont]
X, Y, Z axes
Built-in NC table
6, 10 pallets, FMS
T-slot specs, inch tap specs
1.5 MPa (217.7 psi)
10 nozzles
1
1
1
1
1
1
1
1
1
1
1
1
1
8016
016
0
800
160
160
118°�φ20 (0.79)
M16
30
15.5 (0.61)14.5 (0.57)(1.18)
φ26
φ18
0.5
30 40
80
80(3.15) (3.15)(6.3) (6.3)
(31.5)
(2.17)
(6.3) (6.3)
(3.1
5)
(0.0
2)(1
.02) (0
.71)
(1.1
8)
(1.5
7)
(3.1
5)(6
.3)
(6.3
)
(31.
5)
(6.3
)(6
.3)
160 160
800
Edge locator(option)
φ55
φ50H7 (1.97)
160 160
Column side
24×M16
0° plane
Tapped hole detail (24 plcs)
Bolt hole detail(workpiece pull)Center hole detail
80
X axis 1,400 (55.12)
(3.94)
(7.87)
(3.3
5)
(1.9
7)
Z axis 1,250 (49.21)
100
200
Pallet center
310 (12.2)
Area A
Area B
85
[11
5]�
〈12
0〉�
[4.
53]
〈4.
72〉
50Y
axi
s 1,
250
(49.
21)
[20]�
〈15〉�
[0.
79]
〈0.
59〉
(1.9
7)50
[20]�
〈15〉�
[0.
79]
〈0.
59〉
Max
hei
ght 1
,450
(57
.09)
Y-ax
is tr
avel
1,2
50 (
49.2
1)
Max dia : φ1,400 (55.12)*
Max dia at Z-axis negative limit : (φ1,000)(39.37)
[1,
420]〈
1,41
5〉�
[55
.91]〈
55.7
1〉
SPACE CENTER MA-800HB SPACE CENTER MA-800HBO
uts
tan
din
g M
ac
hin
ing
Pe
rfo
rma
nc
eS
pe
cific
atio
ns
Huge machining area accepts a varietyof workpieces
Interference area with telescopic covers
φ160face mill5 blade*
S45C (Machine: 6,000 min-1, 30/22 kw)φ50 end mill, 2 blade (carbide porcupine)
φ63face mill2 blade**
φ30 end mill (carbide 2 flute)
* Fixed address for 100 tools or more [ ]: Optional
Travel
Pallet
Spindle
Feedrate
Motors
ATC
MachineSize
X-axis (carrier hor)
Y-axis (spindlehead ver)
Z-axis (table front-back)
Spindle center to pallet surface
Spindle nose to pallet center
Size
Max workpiece weight
Min indexing angle
Max workpiece size
Spindle speed
Bore taper
Spindle bearing ID
Rapid traverse (X-Y-Z)
Cutting feedrate (X-Y-Z)
Spindle drive (10 min/cont.)
Axis feed (X/Y/Z)
Table index
Tool shank
Pull stud
Tool storage capacity
Max tool dia (w/adjacent tools)
Max tool dia (w/o adjacent tools)
Max tool length
Max tool weight
Tool selection method
Height
Required floor space (W x D)
Weight
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
mm (in.)
kg (lb)
degree
mm (in.)
min-1
mm (in.)
mm/min(ipm)
mm/min(ipm)
kW (hp)
kW (hp)
kW (hp)
tools
mm (in.)
mm (in.)
mm (in.)
kg (lb)
mm (in.)
mm (in.)
kg (lb)
1,400 (55.12)
1,250 (49.21)
1,250 (49.21)
50 to 1,300 (1.97 to 51.18)
100 to 1,350 (3.94 to 53.15)
800 x 800 (31.50 x 31.50)
2,000 (4,400)
1 [0.001]
ø1,400 x 1,450 (ø55.12 x 57.09)
50~6,000 [50~12,000]
NT50 [HSK-A100]
ø100 (ø3.94) [ø100 (ø3.94)]
50,000 (1969)
1 to 50,000 (0.04 to 1969)
30/22 (40/30) [37/26 (50/35)]
4.6 x 2 (6.1 x 2)
4.6 (6.1)
MAS403 BT50 [HSK-A100]
MAS type 2
40 [60,100,150,200,240,320,400]
ø140 (5.51)
ø240 (9.45)
600 (23.62)
25 (55)
Memory random*
3,460 (136.22)
4,745 x 6,465 (186.81 x 254.53)
33,600 (73,920)
Item Unit MA-800HB
Spindle speed
ATC tool storage capacity
Spindlehead cooling unit
Ball screw cooling unit
Auto lube oiler
Coolant system
Internal chip conveyor
ATC air blower
Chip air blower
Air filter and oiler
Telescoping cover
Hydraulic unit
Auto 1° indexing table
2-pallet rotary APC
Full-enclosure shielding
Operation panel
ATC manual operation panel
Ventilation fan
Work lamp
3-level status indicator
Foundation washers, jack bolts
Tool release lever
Tapered bore cleaning bar
Hand tools
Tool box
Name Qty Type, Size
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
6,000 min-1 30/22 kW (40/30 hp) [10 min/cont]
40 tools
X, Y, Z-axes
With oil level alarm and pressure alarm
Floor type
Nozzle type
2 pallets with M16 tapped holes
For 2-pallet rotary-shuttle APC
Control cabinet
Fluorescent
Name Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
QtyType, Size Name Type, Size
60 tools (chain)100, 150, 200, 240, 320, 400 tools (multi-magazine)
1.5, 7.0 MPa (217.7, 1015.7 psi)Large flow type: 1.5, 7.0 MPa (217.7, 1015.7 psi)
Signal towerRed (alarm), Yellow (operation end),Green (NC running)
Tank capacity: 840 L (221.93 gal)(effective: 500 L (132.1 gal))Pump: 390/620 W (50/60Hz)
Part A : Spindlehead interference rangePart B : Interference range applied when the max workpiece diameter is in the range
from ø1000 (39.37) to 1,400 (55.12).
[ ] : Pallet with metric T-slots < > : Pallet with inch T-slots Operate the machine with reference to the following interference ranges.<Note>
The spindle interferes with the pallet if located in a position where both Z-axis and Y-axis are in their negative limits.
[ ] : Pallet with metric T-slots < > : Pallet with inch T-slots <Note>
* : When performing APC operation in the Z-axis negative limit, ensure that the max workpiece diameter is ø1,000 (39.37) to avoid interference with the X/Y telescopic cover.
* Edge locator : option
Interactive functionsAdvanced One-Touch IGF-MⅠ-MAPProgrammingAuto scheduled program update1000 common variablesProgram branch 2 setsProgram notes (MSG)Coordinate system selectionHelical cutting3-D circular interpolationSynchronized Tapping Arbitrary angle chamferingCylindrical side facingSlope machiningF1-digit feedProgrammable travel limitsSkipAxis namingTool length/dia compensation3-D tool compensationDrawing conversion
User task 2Tape conversionInverse time feedTool groovingSpindle path controlTurning cut functionMonitoringReal 3-D simulationCollision Avoidance SystemOne-Touch SpreadsheetSimple load monitorNC operation monitorHour meters
Operation end buzzerWork counterMOP-TOOLTool life managementOperation end lampAlarm lamp3-step status lamp
Real 3-D simulation included�������100 sets, 200 setsWithin 360 degrees�������4 sets, 8 sets, parameter
200, 400 sets each
Programmable mirror imageEnlarge/reduceI/O variable 16 each�Consultations required�������
Spindle overload monitorHour count-up, work counter functionPower ON, spindle run-timeNC ON time, machining�With M02, M30, and END commandsWith M02 and M30Adaptive control, overload monitorCutting time and number of toolsRotating yellow beacon�Rotating red beacon�Type C [Type A, Type B]
GaugingAuto gaugingAuto zero offsetTool breakage detection (touch sensor)Gauging data printout Manual gauging (w/o sensor)Interactive gauging External I/O communicationFDD (add USB)Additional USBAdditional RS-232-C channelRS-232-C, connection device cableRS-232-C, connection device cableDNC-T3DNC-B
DNC-C/EthernetDNC-DTFL-netAutomation/untended operationsAuto power shut-offWarm-up (calendar timer) External program selection
Cycle time reductionPallet pool control (PPC)High-speed, high-precisionTAS-STAS-CTool wear compensationStraightness compensationAbsoScale detectionInductosyn detectionSuper-NURBUSOperationsSequence operationSequence restart (standard)Pulse handles
External M signalsOtherControl cabinet lamp (inside)Circuit breakerAdditional axes
Touch probeTouch probeIncluding auto gaugingIncluding tool offsetFile outputTouch-sensor, touch-probe required
Mfg: Type:Mfg: Type:
232-C-Ethernet (for OSP)w/converter
Consultations required
With M02 and END alarmsIncluding operation end buzzerPushbutton, rotary switchBCD (2-digit, 4-digit)Reduced cycle timeRequired for multi-pallet APC
Thermal Active Stabilizer—Spindle*Thermal Active Stabilizer—Construction*
X-, Y-, Z-, W-axisA-, B-, C-axisType A, Type B
Sequence stopMid-block restart2, 3; mount locations: saddle, pendantInstallation location [saddle, pendant]4, 8
A-, B-, C-, U-, W-axes (preps or with order)* Thermal deformation compensation system
9 10
New Era Okuma Control OSP-P200M Auto program schedule update
Program notes
Coordinate system selection
Helical cutting
Programmable travel limits
Arbitrary angle chamfering
Tool length/tool dia compensation
Programmable mirror image
Enlarge/reduceTool life managementAuto power shut-off
Sequence stop
Mid-block restart
Advanced One-Touch IGF-M
Real 3-D simulation function
Ⅰ-MAP
Simple load monitorNC operation monitorManual gauging (w/o sensor)
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E
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D
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E
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NML 3D
OSP-P200M
IGF
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DItemKit
100 sets
200 sets
200 sets each
300 sets each
Basic Specs
Programming
Operations
Communications / Networking
High speed/accuracy specs
Control
Position feedback
Coordinate functions
Min / Max inputs
Feed
Spindle control
Tool compensation
Display
Self-diagnostics
Program capacity
Program operations
Machineoperations
MacMan
X, Y, Z simultaneous 3-axis, spindle control (1 axis)
OSP full range absolute position feedback (zero point return not required)
Machine coordinate system (1 set), work coordinate system (20 sets)
Override: 0 to 200%
Tool length/tool dia compensation (100 sets)
15-inch color display operation panel, OSP-Win X
Automatic diagnostics and display of program, operation, machine, and NC system problems
Program storage: 2 GB, operation buffer: 2 MB
Machining management: machining results, machine utilization, fault data compile & report, external output
USB ports, Ethernet
Hi-Cut Pro, pitch error compensation
The advanced architecture of the OSP-P200
Customized screenexample
OSP-P200 – The Advanced Functions (Optional)
SPACE CENTER MA-800HB SPACE CENTER MA-800HBT
he
ne
xt-
ge
ne
rati
on
CN
CT
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ne
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en
era
tion
CN
C
Standard Specifications
Kit Specs
A Machine Control andWindows® CollaborationA high-performanceNC computer in a flat panel
Windows®-based Applications Machine Control Functions
Real-Time OS Windows®
High Performance NC Computer
Ethernet USB Servo Link
� Use in various applications� Manual machining preps safe and quick� Easy blank/tool shape inputs
� Easier programming, setups, machine operation procedures per advanced interactive graphics
� No more G/M codes!
� Enter system/common variables straight from Excel sheets� Complete customer job data setups from just one file
Collision Avoidance System
Advanced One-Touch IGF
One-Touch Spreadsheet
Program management, editing, multitasking, scheduling, fixed cycle,G-/M-code macros, arithmetic, logic statements, math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help
MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter,operation help, alarm help, sequence return, manual interrupt/auto return, pulse handle overlap,parameter I/O, self-diagnostics, PLC monitor
Direct spindle speed commands (S5) override 50~200%,multi-point indexing
8-digit decimal, ±99999.999 ~0.001 mm (±3937.0078~0.0001 in.), 0.001°Decimal:1 µm, 10 µm, 1 mm (0.0001,1in.) (1˚, 0.01˚, 0.001˚)
Optional Specifications
Windows is a registered trademark of Microsoft Corporation in the United States and/or other counries. Ethernet is a registered trademark of Xerox Corporation. DeviceNet is a trademark of Open DeviceNet Vendors Association.
DeviceNet™
φ1400 (55.12)
905 (36.62) 843 3902 (153.62)
600 (23.62)1400 (55.12)
240
(9.4
5)32
20 (
126.
77)
3460
(13
6.22
)
1250
(49
.21)
50 (1
.97)
1300
350
(13.78
)
4745 (186.81)
762.5762.5100 (3.937)
6465 (254.52)
1250 (49.21)
1450
(57
.09)
The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice.Consult your local Okuma representative for specific end-user requirements. Pub No. MA-800HB-(7)-100 (Oct 09) Printed in Japan
OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074
Dimensional Drawing
(Max workpiece diameter)
(X-axis travel)
(Max tool iength)
(Y-a
xis
trav
el)
(Z-axis travel)
(Max
wor
kpie
ce le
ngth
)13
00 (
51.1
8)
(30.02) (30.02) (33.19)
(51
.18)
Installation Drawing
(Door open width)
1440
(56
.69)
2110
(83
.07)
3550
(13
9.76
)
4745
(18
6.81
)
995
(39.
17)
2100
(82.
68)
1538
(60
.55)
2431 (95.71)3475 (136.81)
980 (38.58)
6465 (254.53)
559680
890
(35.
04)
1372
(54
.02)
1440
(56
.69)
200
(7.8
7)
R692
R634
R97
7
(27.24)
(24.96)
(38.
46)
(22)(26.77)
Margin50
(1.97)
Margin Mar
gin
500
(19.
69)
Mar
gin
500
(19.69)
200
(7.8
7)(D
oor
open
wid
th)
MA-800HB
When using Okuma products, always read the safety precautionsmentioned in the instruction manual and attached to the product.
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.
7145 (281.30)
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