solids control equipments
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www.apmudequipment.com
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www.apmudequipment.com
Main Products
1. HDD Mud Recycling System 17. Jet Mud Mixer
2. Petroleum Drilling Solids Control 18. Cyclone Mud Mixer
3. Hunter-M Shale Shaker 19. Drilling Fluid Shearing Pump
4. Hunter-D Shale Shaker 20. Submersible Slurry Pump
5. Hunter-C Shale Shaker 21. Horizontal Slurry Pump
6. Hunter Mud Cleaner 22. Screw Pump
7. Desander 23. Vertical Poor Boy Degasser
8. Desilter 24. Horizontal Poor Boy Degasser
9. Middle Speed Decanter Centrifuge 25. Electrical Flare Ignitor
10. High Speed Decanter Centrifuge 26. Mud Gun
11. Vertical Vacuum Degasser 27. Mud Tank
12. Horizontal Vacuum Degasser 27. Water Tank
13. Horizontal Centrifugal Pump 27. Oil Tank
14. Vertical Centrifugal Pump 28. Rig Mattings
15. Horizontal Mud Agitator 28. Shaker Screen
16. Vertical Mud Agitator 28. Usual Solids Control Spare Parts
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1. Mud System
Mainly for onshore and offshore oil and gas drilling, CBM exploration, the no dig or HDD, etc. It can
be applied in all well drillings
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3. Hunter-M Shale Shaker
A special design with more flexibility
Aipu designed the Hunter-M shale shaker with 3 panels or 4 panels screen. It is a special model by now. The Hunter-M shaker can be linear motion or BEM shaker. Furthermore, the shale shaker can be dual tandem or triple tandem style according to
actual demand
Easily adjust deck angle
Considering users preference and operator convenience Hunter-M shaker adopted easy adjustment device to change the
shaker deck angle according to different drilling condition and fluid type. The deck angle is from -1~ +5
Composite frame screen benefits
The screens for Hunter-M series shaker are composite frame one. The composite screens will be longer life and better
performance than common screen. Furthermore, the screen area is upto 2.5~3.37sq.m
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Hunter-M series shale shaker parameter
Model Hunter-M3 Hunter-M4
Vibration Mode Linear Motion Or BEM
Motor Power 1.72KWx2 1.94KWx2
Vibrating Strength >6 G >6.5 G
Double Amplitude 56mm
Treating Capacity 110m3/h 483GPM
130m/h 572GPM
Deck Angle Adjustment -1~5
Power System 380V/50HZ, 460V/60HZ
Shaker screen 76011003 76011004
Decibels 85db
Weight 1600KG 1800KG
Dimension 2800X1600X1500 3500X1600X1500
Remark Dual tandem or triple tandem shakers available
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4. Hunter-D Shale Shaker
Hunter-D series shale shaker is designed as hook strap screen. This caters for different users preference.
The shaker screens area is 2.27~3.02sq.m (Flat type). The general design is similar with Derrick FLC2000 series
shaker.
Furthermore, the screens can be flat type or corrugated type according to different clients demand. The compact design
and classic configuration is very popular with major users.
(more information)
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Hunter-D series shale shaker parameter
Model Hunter-D3 Hunter-D4 Hunter-D3B
Vibration Mode Linear Motion BEM
Motor Power 1.72KWx2 1.94KWx2 1.0+1.94KW
Vibrating Strength >6G >6.5G >6.5G
Double Amplitude 56mm
Treating Capacity 120m/h 528GPM
140m/h 616GPM
140m/h 616GPM
Deck Angle Adjustment -15
Power System 380V/50HZ, or 460V/60HZ
Shaker screen 72010503 72010504 72010503
Decibels 85db
Weight 1600KG 1800KG 1950KG
Dimension 2800X1600X1500 3500X1600X1500 2800X1600X1500
Remark Dual tandem or triple tandem shakers available
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5. Hunter-C Shale Shaker Hunter-C series shale shaker is developed from former AZS63 series shale shaker. The main features are as following Large treating capacity Achieved by large effective screen area. Large filtration area provide large flow rate and efficiency. Compact design Compared with similar capacity shaker Hunter-C series are more compact with small foot-print. It will be adaptable on almost tank on drilling site. Even we fit 4 panels screen. The screen deck designed as dual layer to save some space but with same large screen area Operator-friendly design The baffle box bottom will be fit with gate valve. If any problem lead inadequate process of drilling fluid we can open the valve get fluids divided to avoid further failures Composite screen configuration The Hunter-C shale shaker adopted pre-tensioned screen clamped with wedge block. The composite frame screen give users better performance on filtration efficiency, and longer service life. The screen weight is much decreased for better shaker performance
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Hunter-C shale shaker parameter
Model Hunter-C3 Hunter-C4
Vibration Mode Linear or BEM
Motor 1.72x2 1.92x2
Vibration Strength >6.0G >6.5G
Amplitude 5~6mm 5~6mm
Treating Capacity 120m/h 150m/h
Deck Angle Adjustment -1~5 -1~5
Power System 380V/50HZ,460V/60HZ 380V/50HZ,460V/60HZ
Shaker screen 630x1250mmx3 630x1250mmx4
Decibels
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6. Hunter Mud Cleaner
Aipu produce a line of mud cleaners employed two stages separation process for the drilling fluid recovery
or process. Hunter mud cleaner combined with desander cones and desilter cones mounted over the bottom
shaker.
Aipu mud cleaners are designed to handle the cuttings and other solids while retaining premium base fluid. They are equally
effective for both weighted and un-weighted drilling mud
We trust you will get effective separation and lower the drilling cost by using Hunter mud cleaners
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Hunter series mud cleaner parameter
Model Hunter50 Hunter90 Hunter120 Hunter200 Hunter240 Hunter320
Treating capacity 50m/h 90m/h 120m/h 200m/h 240m/h 320m/h
Desilter cone 1004 1006 1008 10010 10012 10016
Desander cone 2002 2501 2501 2502 2502 2503
Working pressure 0.25~0.45 MPa
Separation point 15m74m
Bottom shaker Hunter-D Series shaker, Hunter-M Series shaker, Hunter-C Series shaker
Vibration track Linear or balanced elliptical
Vibrator motor speed 1500rpm or 1800rpm
Dimension 150012001900 150012001900 150012001900 230017002200 230017002200 260018002200
Weight 1100kg 1600kg 1650kg 2100kg 2200kg 2350kg
Remark Hydrocyclones configuration can be customized according to actual demand and clients requirement
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7. Desander
Desanders are designed to 47~76m particles. The cones can be 8, 10, and 12. According to customers treating capacity requirements, choose different quantity, different size cones. Please find following features on Aipu desanders
Environmentally efficient
The most particles sized 74 microns will be removed. The cuttings removing helps meet environmental regulations by minimizing waste generated disposal cost
High processing rate
Based on proper design the desander capacity is sufficient. The bottom shaker will definitely play an important role. Please inform us if you need the bottom shaker or not. What type shaker do you prefer
Long service life
Desander will helps maintenance, repair and replacement of downstream equipment.
Lower operating cost
Reduces sand-size particles and saves liquid, thus reducing pump wear and mud cost
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APCS series desander parameter
Model APCS60 APCS90 APCS120 APCS200 APCS240 APCS320
Treating capacity 60m/h 90m/h 120m/h 200m/h 240m/h 320m/h
Cones 200X2 250X1 250X1 250X2 250X2 250X3
Working pressure 0.25~0.45MPa
Separation point 44~74m
Bottom shaker Small shaker, Hunter-M series shaker, Hunter-D series shaker, Or Hunter-C series shaker
Vibration track Linear or BEM
Vibrator motor speed 1500rpm or 1800rpm
Dimension 1500x1200x1900 2300x1700x2200 2600X1800X2200
Weight 850kg 860KG 860KG 960KG 960KG 1050KG
Remark 8 cone =30~35m3/h,10 cone=90~120m3/h
According to clients demand configure cones
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8. Desilter
Desilter usually will be deigned with 4 cones. The popular cones are usually polyurethane material. When desander and desilter operated separately the desilter will be set behind desander. Remove the cuttings larger than 15 microns.
Desilter maintained desander general features and the difference is separation point. Please find pictures for more reference
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APCN series desilter parameter
Model APCN60 APCN90 APCN120 APCN200 APCN240 APCN320
Treating capacity 60m/h 90m/h 120m/h 200m/h 240m/h 320m/h
Cones 4x4 4x6 4x8 4x10 4x12 4x16
Working pressure 0.25~0.45MPa
Separation point 15~44m
Bottom shaker Small shaker, Hunter-M series shaker, Hunter-D series shaker, Or Hunter-C series shaker
Vibration track Linear or BEM
Vibrator motor speed 1500rpm or 1800rpm
Dimension 1500x1200x1900mm 2300x1700x2200mm 2600x1800x2200mm
Weight 750KG 800KG 850KG 900KG 950KG 1050KG
Remark 4 cone =12~15m3/h
According to clients demand configure cones
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9. Middle Speed Decanter Centrifuge
Aipu produce middle speed, high speed, and VFD centrifuge specifically for drilling fluid process. They can be used on both weighted and un-weighted drilling mud. The centrifuge operation will significantly reduce the operators cost in total as well as less waste disposal
1. Drum and screw are made of high quality 304 or 316L lead centrifuge a long usable life
2. The discharge output welded by tungsten as anti-corrosive layer assure more durability
3. Screw will be welded with tungsten also extends equipment life
4. Bearings are world famous FAG or SKF ensure user high quality and high performance
5. Longer drum and higher capacity
6. Electric components will be SIEMENS and Schneider brand
7. Easy to operate and maintain
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LW Middle speed decanting centrifuge parameter
Model LW450x842N LW450x1000N LW600x1019N
Drum diameter 450mm 450mm 600mm
Drum length 842mm 1000mm 1019mm
Lambda ratio 1.9 2.2 1.7
Drum shape Conical
Speed 1800rpm 2200rpm 1500rpm
Main motor 22KW 30KW 55KW
Accessorial motor 5.5KW 7.5KW 11KW
Max. treating capacity 40m/h 50m/h 60m/h
Separation point 5~7m
Separation factor 815G 1215G 705G
Feeding pump power 4KW(Submersible) 5.5KW(Submersible) 7.5KW(Submersible)
Dimension 260015501650 275015501700 290016001700
Weight 2200kg 2800kg 3500kg
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10. High Speed Decanter Centrifuge
High speed decanting centrifuge maintains middle speed centrifuge features and provide better precision, finer separation, higher speed, etc. Aipu designed special high speed centrifuge with larger drum for larger treating capacity
Aipu high speed centrifuge is cost-efficient with great treating performance. Please come to us for more detail.
GLW High speed decanting centrifuge parameter
Model GLW355x1258D-N GLW450x1258D-N GLW530x1320D-N
Drum diameter 355mm 450mm 530mm
Drum length 1258mm 1258mm 1320mm
Lambda ratio 3.5 2.8 2.5
Drum shape Conical
Speed 3200rpm 3000rpm 2800rpm
Main motor 30KW 37KW 55KW
Accessorial motor 7.5KW 11KW 11KW
Max. treating capacity 35m/h 60m/h 65m/h
Separation point 2~5m
Separation factor 2035G 2250G 1817G
Feeding pump power 7.5KW(Submersible) 7.5KW(Submersible) 7.5KW(Submersible)
Dimension 290014801650 290015501650 330017001750
Weight 3000kg 3200kg 4000kg
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11. Vertical Vacuum Degasser
Vacuum degasser is a special equipment to get rid of invaded gas soon. Aipu have both vertical and horizontal
vacuum degasser. Please find following features on vertical vacuum degasser
1. Compact construction. Small footprint more easy to handle and install
2. High efficiency. Complete clearance on invaded gas
3. Internal impellers. Easy to get rid of bubbles also the even property of
drilling fluid
4. Without feeding pump, saving more space, more cost and easy to operate
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ZCQ series vacuum degasser parameter
Model ZCQ240 ZCQ270 ZCQ300 ZCQ360
Main diameter 700mm 800mm 900mm 1000mm
Capacity 240m3/h 270m3/h 300m3/h 360m3/h
Vacuum 0.030~0.045Mpa 0.030~0.050Mpa 0.030~0.055Mpa 0.040~0.065Mpa
Ratio 1.68 1.68 1.68 1.72
Efficiency 95%
Motor power 15KW 22KW 30KW 37KW
Vacuum Power 2.2KW 3KW 4KW 5.5KW
Rotary speed 860 rpm 870 rpm 876 rpm 880 rpm
Dimension 17509001510mm 195010101680mm 225012351650mm 240015001900mm
Weight 1200kg 1450kg 1960kg 2510kg
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13. Horizontal Centrifugal Pump
Centrifugal pump is important equipment during the drilling fluid process. It provides the power for hydrocyclone feeding as well as the power for jet mud mixer. Aipu centrifugal pump have following features
Durable enough
Adopted with high quality mechanical seal made of hard alloy. The drilling mud with cuttings will abrade wet part much. The high quality hard alloy seal will definitely decrease abrasion and provide longer service life
Stable quality
World famous bearing will lead stable quality and performance. Also provide high universality and convenience for users. They can replace the wearing parts easily by part number
Interchangeable with famous brand pumps
Aipu mainly provide 2 types horizontal centrifugal pump. One type is the interchangeable with NOV MISSION pump. Another type is also world popular one made by Western petroleum.
Lower operation and maintenance cost
Aipu pumps request few spare parts. Also since the stable quality and performance its easy to operate and maintain. Well provide guidance and regulations on the operation and maintenance for users convenience
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SB series horizontal centrifugal pump parameter
Model Capacity Head Motor Speed Efficiency
SB8x6-14 320 m3/h 40 m 75KW 1480 rpm 65%
SB8x6-13 240 m3/h 33 m 55KW 1480 rpm 64%
SB8x6-12 200 m3/h 33m 45KW 1480 rpm 64%
SB6x5-13 180 m3/h 34 m 45KW 1470 rpm 60%
SB6x5-12 160 m3/h 30 m 37KW 1470 rpm 60%
SB6x5-11 120 m3/h 21 m 30KW 1470 rpm 62%
SB5x4-12 90 m3/h 30 m 22KW 1460 rpm 56%
SB4x3-13 50 m3/h 40 m 15KW 1460 rpm 48%
SB4x3-12 45 m3/h 30 m 11KW 1460 rpm 47%
SB3x2-12 23 m3/h 29 m 7.5KW 1450 rpm 39%
Aipu centrifugal pump parameters under 50HZ input
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Model Capacity Head Motor Speed Efficiency
SB8x6-12 335 m3/h 43 m 75KW 1780 rpm 66%
SB6x5-13 240 m3/h 48 m 75KW 1780 rpm 61%
SB6x5-12 196 m3/h 48 m 55KW 1780 rpm 61%
SB5x4-14 149 m3/h 61 m 45KW 1760 rpm 58%
SB5x4-12 120 m3/h 40 m 37KW 1760 rpm 56%
SB5x4-11 112 m3/h 45 m 30KW 1760 rpm 58%
SB5x4-10 105 m3/h 30 m 22KW 1750 rpm 57%
SB4x3-13 80 m3/h 45 m 22KW 1750 rpm 50%
SB4x3-11 55 m3/h 45 m 15KW 1750 rpm 37%
SB3x2-12 28 m3/h 45 m 11KW 1750 rpm 40%
SB3x2-11 25 m3/h 35 m 7.5KW 1750 rpm 41%
Aipu centrifugal pump parameters under 60HZ input
SB series horizontal centrifugal pump parameter
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14. Vertical Centrifugal Pump
Compared with horizontal centrifugal pump, the vertical type will save much space and provide more convenience when there is submersible working condition. Furthermore, vertical pump usually used to transfer drilling mud to decanter center centrifuge or other special equipment. The fluids will be more abrasive with large quantity solids.
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Model Flow rate(m3/h) Head(m) Efficiency(%) Power(KW)
Shaft motor Motor
LSB86-14 320 40 65 53.63 75
LSB86-12 270 28 64 32 45
LSB65-14 200 40 62 35.1 55
LSB65-13 180 34 60 27.8 45
LSB65-12 160 30 60 22 30
LSB54-14 120 40 56 23.3 37
LSB54-11 90 24 56 10.5 18.5
LSB54-9 80 19.5 54 7.9 15
LSB43-12 45 30 47 7.8 15
LSB43-11 45 24 46 6.4 11
LSB32-13 25 35 40 5.9 11
LSB32-11 20 23 39 3.2 5.5
LSB32-8 40 10 55 2.4 5.5
LSB series vertical centrifugal pump parameters
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15. Horizontal Mud Agitator
Mud agitators can be horizontal and vertical type. High quality mud agitator will benefit much on drilling mud process during the well drillings. In every drilling fluid solids control system well find the mud agitators. Almost are the horizontal type. Please find following features on Aipu mud agitator
Reliable operation
Gear box is the worm and worm gear style. This provide better connection and reliable performance.
Stable operation
Motor and gear box connected via coupler but not the belt. The agitation speed will be stable and even
Better performance
Higher agitation strength, larger agitation space, better efficiency
Lower cost
Aipu mud agitator is reasonable price and lower maintenance cost. Easy to operate and maintain.
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JBQ series horizontal mud agitator parameter
Model JBQ5.5 JBQ7.5 JBQ11 JBQ15
Motor power 5.5KW(7.5hp) 7.5KW(10hp) 11KW(15hp) 15KW(20hp)
Impeller speed 60/72rpm 60/72rpm 60/72rpm 60/72rpm
Standard impeller diameter
(Single layer) 850mm 950mm 1050mm 1100mm
Standard impeller diameter
(Double layer) N/A higher:800mm lower:800mm
higher:850mm lower:850mm
higher:950mm lower:950mm
Ratio 25:1 25:1 25:1 25:1
Dimension 1070x610x590 1160x680x610 1300x690x690 1470x890x750
Weight 230kg 335kg 495kg 875kg
Shaft length According to tank internal height
Frequency 380V/50HZ or 460V/60HZ or customizable
Remark Explosion proof motor/ shaft stabilizer optional. Customized impeller and shaft are available
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16. Vertical Mud Agitator
The vertical mud agitator maintains features of horizontal agitator. Besides that, the vertical ones will be more compact. They request little space with vertical connection with motor. Please find picture for more info
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LN series horizontal mud agitator parameter
Model LN3 LN5.5 LN7.5 LN11
Motor 3KW(4hp) 5.5KW(7.5hp) 7.5KW(10hp) 11KW(15hp)
Impeller speed 60/72rpm 60/72rpm 60/72rpm 60/72rpm
Standard single layer impeller 850mm 950mm 1050mm 1150mm
Standard double layer impeller N/A
Higher:850mm Higher:800mm Higher:850mm
Lower:750mm Lower:800mm Lower:850mm
Ratio 25:1 25:1 25:1 25:1
Dimension 400x400x750mm 500x500x800mm 500x500x830mm 550x550x950mm
Weight 160kg 190kg 240kg 290kg
Shaft length According to internal height
Electrical system 380V/50HZ or 460V/60HZ, or Customized
Remark Explosion proof motor/ shaft stabilizer optional. Customized impeller and shaft are available
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17. Jet Mud Mixer
Jet mud mixer also refers to mud mixing pump. It combined with Venturi hopper and centrifugal pump. It is effective device to configure or mix drilling fluid during well drilling. The main features are as following
High efficiency
The centrifugal pump will provide powerful flow source and the Venturi hopper produce large pressure
Better compounding
According to practical experience, jet mud mixer lead better configuration on drilling fluid materials. Provide the
better property drilling fluid under Aipu jet mud mixer compounding.
Easy operation and maintenance
The classical design and structure is easy to operate request few spare parts. Save your time and cost
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SLH Jet mud mixer parameters
Model SLH15050 SLH15045 SLH15035
Centrifugal pump SB8X6J-1355kW SB6X5J-1245kW SB5X4J-1330kW
Flow rate 240m3h/1056GPM 200m3h/881GPM 180m3h/792GPM
Working pressure 0.25~0.40Mpa 0.25~0.40Mpa 0.25~0.40Mpa
Feed inlet DN150mm6in DN150mm6in DN150mm6in
Nozzle Dia. 50mm 42mm 35mm
Hopper size 600 X600mm 600 X600mm 600 X600mm
Compounding speed 100kg /min 80kg /min 60kg /min
Drilling fluid density 2.8g/cm 2.4g/cm 2.0g/cm
Drilling fluid viscosity 120s 120s 80s
Dimension 220017001200mm 220017001200mm 200016501100mm
Weight 1680kg 1400kg 1280kg
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18. Hydraulic mud mixer
Hydraulic mud mixer is another mud mixing equipment for drilling fluid system. It combined with hydraulic hopper and centrifugal pump as well. The difference with jet mud mixer is the hopper.
The hydraulic mud mixer can configure drilling fluid with additives swiftly. Including the bentonite, barite, etc.. To meet different complicated drilling condition. Aipu XL mud mixer provide better performance, faster compounding speed, wide application and easy to operate features.
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XL Hydraulic mud mixer parameter
Model XL200 XL150
Centrifugal pump SB8X6-1355kW SB6X5-1245kW
Flow rate 240300m/h 150200m/h
Working pressure 0.25~0.40Mpa 0.25~0.40Mpa
Feed Inlet DN200mm8in DN150mm6in
Hopper size 600 X600mm 600 X600mm
Compounding speed 100kg /min 80kg /min
Fluid density 2.8g/cm 2.4g/cm
Fluid viscosity 120s 120s
Dimension 220017001200mm 220017001200mm
Weight 1700kg 1450kg
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1. Aipu shearing pump adopted comprehensive mechanical seal
2. New and chicly designed lead equipment more durable for long service life
3. Make the bentonite hydration easier also save bentonite over 30%
4. Strong power for polymer hydration provide high property drilling mud
5. Decrease mud plate and fluids lose
19. Shear pump
The shearing pump is the equipment provide better hydration on the drilling fluid materials. Enhance the drilling fluid property and performance for both well drilling and environmental conservation. Please find below features of Aipu shearing pump
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JQB series shear pump parameter
Model JQB6545 JQB6535
Capacity 120 m3/h 100 m3/h
Head 45 m 35 m
Motor power 55 KW 45 KW
Weight 980 KG 800 KG
Dimension 115011001500 115011001250
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20. Submersible Slurry Pump
Aipu submersible slurry pump are popular since followings:
1. Vertical type save much space
2. Bearing base supporting base and connection hose combine pump wet parts
3. Our YZ pumps impeller designed with blade
4. Submersible part is the pump shaft holding sufficient stiffness
5. No bearings between impeller and shell neither sealing adaptable for transferring fluids
with large particles
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YZ series submersible slurry pump parameter
Model Capacity
Head (m) Speed (rpm) Efficiency (%) Power (KW) m3/h l/s
50YZ20-18 20 5.6 18 1430 42 3
50YZ25-12 30 8.3 11 1430 38.2 3
50YZ50-20 40 11 22 1440 41 7.5
65YZ50-12 50 13.8 12 1440 55.9 5.5
80YZ80-20 80 22.2 21 1460 55 11
80YZ80-20A 90 25 15.6 1460 51 11
100YZ100-30A 110 30.6 24 1470 54 18.5
100YZ100-30 120 33.3 28 1470 56 22
100YZ160-38 160 44.4 39 1480 52 45
150YZ250-40B 200 55.6 25 1480 49 37
150YZ250-40A 240 66.7 31 1480 50 45
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Aipu provide both submersible slurry pump and horizontal slurry pump. Horizontal slurry pump perform well even under hazardous condition including transfer corrosive fluids. Furthermore, there are other features on such pump:
1.GMZ pump wet parts made of high stiffness material
2.Adaptable for transferring heavy fluid with large particles
3.Flexible on operating numbers of GMZ pump at the same time
4.Interchangeable wet parts
5.Material is strong enough but also high flexibility
21. Horizontal slurry pump
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Model Capacity (m3/h) Head (m) Speed (rpm) Efficiency (%) Motor power (KW)
GMZ40-10-15 15 10 1430 48 3
GMZ65-20-40 40 22 1430 59 15
GMZ80-20-110 60 26 1470 64.8 18.5
GMZ80-30-80 80 34 1470 55 18.5
GMZ100-24-120 120 24 980 62 30
GMZ100-30-140 160 33 1470 56 30
GMZ100-30-200 200 30 1480 64 37
GMZ100-30-200 240 28 1480 63 37
GMZ100-35-250 300 28 1480 71 55
GMZ150-32-400 400 36.8 980 75 75
GMZ150-25-500 500 25 980 55 55
GMZ
GMZ series slurry pump parameter
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22. Screw pump
The G series pump is progressive screw pump. Compact design, easy to operate and install, adaptable for large quantity hard solid. The G screw pump produce stable pressure with even flow rate.
It is widely used in many different industries. In the oilfield drilling, G series screw pump mostly used to supply drilling fluid for decanter centrifuge. Please come to Aipu get the cost-efficient solutions now!
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Screw pump parameter
Model Speed Flow rate Pressure Head Power NPSH Input flange Output flange Particle size Fiber length
RPM m3/h Mpa m KW m mm mm mm mm
G10-1
960
0.1 0.8 80 0.55
4
25 25 0.8 15 G10-2 0.1 1.6 160 0.55 25 25 0.8 15 G13-1 0.4 0.6 60 0.55 25 25 0.8 15 G13-2 0.4 1.2 120 0.55 25 25 0.8 15 G15-1 0.8 0.6 60 0.75 25 25 1 20 G15-2 0.8 1.2 120 0.75 25 25 1 20 G20-1 1.2 0.6 60 0.75 25 25 1.5 25 G20-2 1.2 1.2 120 1.1 25 25 1.5 25 G25-1 2 0.6 60 1.5 32 25 2 30 G25-2 2 1.2 120 2.2 32 25 2 30 G30-1 5 0.6 60 2.2 50 40 2.5 35 G30-2 5 1.2 120 3 50 40 2.5 35 G35-1 8 0.6 60 3 65 50 3 40 G35-2 8 1.2 120 4 65 50 3 40 G40-1 12 0.6 60 4 80 65 3.8 45 G40-2 12 1.2 120 5.5 80 65 3.8 45 G50-1 20 0.6 60 5.5 4.5 100 80 5 50 G50-2 20 1.2 120 7.5 4.5 100 80 5 50 G60-1 30 0.6 60 11
5
125 100 6 60 G60-2 30 1.2 120 15 125 100 6 60 G70-1
720
45 0.6 60 11 150 125 8 70 G70-2 45 1.2 120 15 150 125 8 70 G85-1 65 0.6 60 15 150 150 10 80 G85-2 65 1.2 120 18.5 150 150 10 80
G105-1 145 0.6 60 22 200 200 15 110 G105-2 145 1.2 120 30 200 200 15 110 G135-1 350 0.6 60 37 250 250 20 150 G135-2 350 1.2 120 45 250 250 20 150
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23. Vertical mud gas separator
Aipu mud gas separator will be designed as vertical and horizontal types. And as per clients demand
there can be degasser with adjustable base
1. High quality raw material ensure qualified products
2. Internal baffle design increase degassing efficiency
3. Main body diameter customizable
4. Enough long mud leg for good performance
5. Lay down legs design for easy transportation or handling
6. Easy to operate and maintain
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www.apmudequipment.com
MGS series mud gas separator
Model MGS800 MGS1000 MGS1200
Main body diameter 800mm 1000mm 1200mm
Capcacity 200~260m3/h 240~300m3/h 280~360m3/h
Inlet pipe 5" 5" 5"
Output pipe 8" 8" 10"
Gas discharge pipe 8" 8" 8"
Weight 1600kg 2100kg 2800kg
Dimension 190019005700 200020005860 220022006634
Remark Body diameter can be customized according to users demand
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www.apmudequipment.com
24. Horizontal mud gas separator
1. More adaptable for special working condition
2. The oil and water level console can control the level well
3. Flexible configuration on internal structure and some parts
4. Including common pressure, middle pressure and high pressure types
5. Different capacity optional
6. Effective among oil, liquid, and gas mixture
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25. Flare ignition device
AFI series ignition device is an environment-friendly electric device for igniting gas
discharged from mud gas separator.
1. Easy to operate and maintain
2. Competitive price give you high cost-efficient solution
Model AFI-20/3
Torch Diameter DN200mm
Burner Height 2.5~3m
Power Supply DC and AC
AC Input Voltage 220V
Ignition Voltage 16KV
Ignition Frequency 1001000times/minute
Battery Type JP-HSE-5-6
AFI series flare ignition device parameter
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26. Mud Gun
NJQ series mud gun will give great performance with following features
1. Optional high pressure and common pressure
2. Swiveling type and fixed type. Rotation degree up to 360mix mud complete without blind angle
3. Simple design and compact
4. Adapts better according to certain working condition
5. 1 or 3 nozzles for option
6. Easy to operate and maintain. Low cost
Model NJQ50 NJQ80
Diameter 250 380
Valve ID & pressure 50mm/1.0~6.4MPa 80mm/1.0~6.4MPa
Interface Size 2 3
Nozzle Number 3 3
Rotation Angle 120 120
Remarks Manual rotation is optional
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27. Mud Tank, Water Tank, Oil Tank
We can design and manufacture mud tank, water tank and oil tank according to the customers
requirements. The tank body is structured of walkway and stairs is made of skid-proof steel sheet
and galvanized steel sheet produced by professional manufacturers; the guard rail is made of
square tube, with Barrier-free and folding structure, stable inserting and connecting. We can make
standard sand proof and rain-proof shed ,and we can set heater pipe line in the tank.
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28. Spare Parts
Including Hydrocyclones, unions, rig mats, etc. Any spare parts you need just contact us freely. Aipu promise you lower cost with high quality items in shortest lead time
Fast and cost-effecient solutions is right here
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2. Cuttings dryer
1. Drying shale shaker
3. VFD decanter centrifuge
4. Pressure filter
5. Chemical feeding unit
CONTENTS
6. Screw conveyor
7. Drilling waste management proposal
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The drying shaker can be used to process both oil and water based
drilling mud decrease the liquids content below 10% by weight. It
decreases waste disposal cost significantly, especially when manage
the oil based mud cuttings
Drying shale shaker is the latest shaker developed from Aipu
existing shakers. It is the primary classifying equipment among
drilling waste management
Drying shale shaker
Model ASGS2800
Capacity (m/h) 140
Vibration force (G) 8.5
Motor (kw) 1.94x2
Adjustment () 0~6
Screen (mm) 585x1165x4
Overall dimension (mm) 3200x1650x1600
Brief
Feature
Specification
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1. Excellent environment-conservation High efficiency separation on drilling fluid. Minimize drilling cuttings content in drilling fluids. The cutting dryer decrease disposal percentage benefit much on 0 disposal application 2. Enhance drilling fluid recovery
Separate drilling mud recycled by solids
control system effectively. Recycle the
lost mud caused by equipment failure, etc 3. Easy maintenance The common spare parts are easy to be replaced from device top. The wolfram carbide alloy knives on cones are changeable also minimize the whole device failure
Cuttings dryer
APVCD-900 cutting dryer designed
according to centrifugal separation principle.
After processed by it the colloidal-size
particles can be removed meet the
environmental demand Model APVCD-900
Capacity (T/h) 3050
Efficiency OOC5%
Screen dia. (mm) 900
Screen opening (mm) 0.250.5
Speed (rpm) 900
Separation factor (G) 408
Main motor (kw) 55
Weight (kg) 6000
Overall dia. (mm) 280021501850
Specification Brief
Feature
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Brief
Feature
Specification
High speed decanter centrifuge of Aipu
can get rid of 2~5 microns solid. For the
drilling waste management, it is
adaptable for different drilling fluids.
The result can satisfy job site
requirements definitely
1.Optimized discharging and output design.
Large power with large torque can process
the fluid with high volume solids
2.Special structure design minimize the
solid content in output and discharging
liquid
3.New feeding system decrease the broken
rating during transferring liquid enhanced
efficiency
VFD Decanter centrifuge
Model GLW 355-1257VFD
Drum dia. (mm) 355
Drum length (mm) 1257
Ratio 3.5
Speed (rpm) 0-3200
Motor (kw) 30
Aux. motor (kw) 7.5
Max. capacity (m/h) 35
Weight (kg) 3000
Overall dimension (mm) 2900x1480x1650
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Brief
Feature
Specification
The pressure filter used to process water
based drilling waste operated after drying
shaker. The efficiency is rather significant
Simple structure, easy to operate and stable
performance is its main feature. The
filtration area is flexible, the foot print is
small but with large pushing forces. The
pressed solid cake contains little water. This
pressure filter is adaptable for various of
fluids
Pressure filter
Model XMZ100/1000-UB
Filtration area (m) 100
Filtration room vol. (L) 1500
The cake thickness (mm) 30
Hydraulic working pressure (Mpa) 20
Filtration pressure (Mpa) 1.0
Motor (kw) 3
Pressure method Automatic remain
Operation weight (T) 9.17
Overall dimension (mm) 573014401450
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Brief
Features
Consist
To get better processing effect and make sure
effluent can be discharged safely we will add
some chemicals. Such as the flocculant and
coagulant
1. Benefit much on fluid separation efficiency
2. Decrease the water consumption
3. Decrease the chemicals consumption
Chemicals feeding
Mixing tank, feeding pump, agitator, feeding pump, etc.
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Brief
Feature
Aipu screw conveyor can be widely used
in various industries. No matter the fluid
to be processed is water based or oil
based you will find obvious benefits
Safety: All conveyors will be with metal cover to ensure or enhance
safety during operation
Easy to operate: Request simple and little man power
Easy to repair: The whole equipment is rather easy to repair with
few spare parts
Flexibility: According to clients demand to make different size
conveyors
Low cost: It is low energy consumption equipment
Continuous conveying: It can transfer the products continuously
with high efficiency
Screw conveyor
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Drilling waste managementOil based drilling mud
Status
Result
Oil based mud also refers to oil based drilling fluid. Basic content is oil, water, organic clay and some oil soluble chemicals. Oil based mud is anti-high temperature, anti-corrosive to calcium citrate. It benefit much to keep well wall stable. It has good lubrication feature but has little damage to oil and gas layer. It is widely used in onshore and offshore well drilling. However, the base oil diesel will produce poisonous aromatic hydrocarbons the poison level will increase according to aromatic hydrocarbons percentage The environmental regulations are more and more strict especially the limit of disposal poisonous content of offshore drilling . Former oil based mud process system can not meet new regulations anymore. Although solids control equipment can recover the barite and some useful liquid the metal and chemicals (oil content is 12%~18%) . If we dispose these products freely the plant and ground will be polluted deeply. Human beings will be punished via worse environment and health
Aipu now has designed the oil based drilling waste management unit. The design is from years practice on oil well drilling. The APVCD-900 is key equipment processing oil based drilling waste. The solid disposed contains oil is about 4% by weight meet the new standard and cut down the disposal as well as cost.
Target The oil content is lower 5% by weight meet the requirements of China and abroad
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Main procedure
Fluids with cutting discharged from shaker will be transferred to cutting dryer via screw conveyor. When the products
arrive in cuttings dryer the adjustable knives will push fluid to screen. Under the centrifugal force of large cones the
process fluid will be separated as clean mud and dry cuttings. The cutting solid will be disposed via output while the
clean fluid will flow out via fluid effluent exit. Recovered fluid will be collected together and transferred to high speed
decanter centrifuge via screw pump. The fluid processed by centrifuge will return to drilling mud system for reuse.
Cuttings after processed by dryer can be delivered away for further drying. If we dont reuse the fluid discharged from
centrifuge we can add some chemicals do further process then the fluids can be disposed safely.
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Benefit Excellent environment conservation High separation efficiency minimize the cuttings content in drilling fluid. Enhanced efficiency decrease discard
Improve drilling fluid recovery
This unit can separate and recycle useful drilling fluid. Overcome the drilling mud lost caused by shaker or other equipment failures.
Practical
Large capacity can meet the demand of continuous well drilling. Separated adjustable knives coated with tungsten
carbon alloy decrease the abrasion during operation. The common spare parts are easy to be replaced from device top.
The wolfram carbide alloy knives on cones are changeable also minimize the whole device failure
Configuration Equipment Model Quantity Remark
Cuttings dryer APVCD-900 1 set
High speed centrifuge GLW 355-1257 (VFD) 1 set
Screw pump G50-2 2 sets
Chemical feeding unit 1 set
Screw conveyor Depends As per practical demand
Cuttings collection box Depends As per practical demand
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Drilling waste management water based drilling mud
Status
Problem
So long time we drill well mainly use the water based drilling mud. The drilling waste management technology developed more than oil based ones. On shore drilling the process is local solidification or harmless process. Its cost is rather low but usually only suitable for big basin drilling site. However, well drilling will be processed at environmental sensitive region the traditional process can not meet the new requirement or regulations anymore. New harmless management technology should be developed urgently
The drilling waste has been dedicated onDangerous waste listwith strict rules. The effluent liquid must conform to GB8978-1996Sewage discard standard. Presently, in China the general environment process level is low since little investment. The effect and technology is poor as well. The drilling waste harmless management also limit our oil and gas exploration in some degree
Target After processing, the liquid effluent in water based drilling waste must be conform with GB8978-1996 Sewage discard standard (Grade II)
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Progress
Features
Aipu has designed a water based drilling waste management unit. Including the cuttings collection, imparting stability, separation, flocculation, fine filtration, etc. procedure will remove cuttings, almost solid, as well as the harmful chemicals
1. Discharged water can be returned to drilling rig or discharge directly if meet the standard 2. Cuttings after processed by the unit effectively will be solidified and get rid of sticky harmful content meet the environmental requirement 3. Whole system is easy to install and uninstall, convenient to handle and its rather portable
Procedure
Solids control equipment High frequency drying shaker
Pressure filter
High speed centrifuge
Chemicals feeding
Reuse or discharge
Reuse or hold-up High speed centrifuge
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Sketch as reference
1. Screw pump 2. Submersible slurry pump 3. High speed VFD centrifuge 4. Settle tank 5. Mud agitator 6. Pill tank 7. Pressure filter 8. Screw conveyor 9. Compounding tank 10. Drilling mud to be processed 11. Feeding inlet 12. Discharged solids 13. Clean fluid 14. Storage tank
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Configuration
Equipment Model Quantity Remark
Drying shale shaker APGS2800 1 set
High speed centrifuge GLW355-1257VFD 2 set
Screw pump G50-2 3 set
Pressure filter XMZ100/1000-UB 1
Screw conveyor Depends As per practical demand
Chemicals feeding 1 set
Mud tank 1 PC With mud agitator
Cuttings collection box Depends As per practical demand
We may not inform users if any change on above specifications
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Aipu Shaker Screen
www.appshakerscreen.com
-
About Aipu Shaker Screen
Http://www.appshakerscreen.com
All Shaker Screen Solutions For You
Aipu shaker screen is a professional manufacturer on shaker screens. We focus on producing high quality shale shaker screens according to API 13C standard. We combine develop, produce, and marketing together. Aipu shaker screens focus on overseas market. How does Aipu make high quality shaker screen? All shaker screens are made according to API 13C standard. Including mesh size, cut point, non-blanked area, etc. We adopt high quality stainless steel wire as wire mesh raw material. Weave wire mesh by international advanced machines to keep surface even and plain. The frame and other parts are also top quality material. The baffle painting is electrostatic spray painting to make better appearance and longer service life. Professional shaker screen engineer and techniques are Aipu core superiority. Aipu shaker screen have experienced people, advanced technology, and excellent creativity. Please feel free to contact us if any interest. We promise users high quality shaker screens at very cost-efficient price. Well provide free screen samples for your test. Aipu Shaker screen welcome OEM&ODM business
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Aipu Shaker Screens
According to tensioning way Soft hook strap screen Hard hook strap screen Wedge block clamped screen
Http://www.appshakerscreen.com
According to brand /model Derrick FLC500 & FLC2000 NOV Brandt Cobra & LCM 3D NOV Brandt VSM300 D380 Series Screen M-I Swaco Mongoose M-I Swaco ALS M-I Swaco BEM650 Kem-Tron KTL48 More
According to appearance Flat type-PWP Corrugated type-PMD
According to material Steel frame screen Composite frame screen Polyurethane shaker screen
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Aipu Shaker Screen mesh size
Aipu screen available mesh size for all listed screen replacement
Http://www.appshakerscreen.com
Shaker you may operate Aipu screen size
Derrick FLC500 & FLC2000 NOV Brandt King Cobra series
& LCM 2D series NOV Brandt VSM300 series
NOV D380 series & 285P SWACO Mongoose series
SWACO ALS series KEMTRON KPT series
FSI Black thunder series & 2L, 20L, 50, 50/500, 500, 500/5000,
5000, 6000
APAXC20 APAXC30/38
APAXC45 APAXC50 APAXC60 APAXC80
APAXC100 APAXC120 APAXC140 APAXC160 APAXC180 APAXC200 APAXC230 APAXC300
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Http://www.appshakerscreen.com
Aipu shaker screens conform to API RP13C
Other mesh sizes will be tested soon
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AP5 series screen replaces for Derrick FLC500 screen
AP5 series screen
Mesh API20---API450
Dimension Length: 1050mm (41 3/10)
Width: 695mm (27 2/5)
Weight PWP: 6.0kg (13.2lb)
PMD: 7.5kg (16.5lb)
Screen layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel
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AP2 series screen for Derrick FLC2000 series screen
AP2 series screen
Mesh API20---API450
Dimension Length: 1053mm (41 1/2)
Width: 697mm (27 2/5)
Weight PWP: 4.2kg (9.24lb)
PMD: 5.8kg (12.76lb)
Screen layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel
Http://www.appshakerscreen.com
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APU series screen for Derrick Polyurethane shaker screen
APU Polyurethane screen
Opening 0.075mm~0.43mm
Dimension Length: 1044mm (41 1/10)
Width: 700mm (27 1/2)
Weight 2kg
Screen layer 1 Layer
Material Polyurethane
Remark More openings will be available in near future
Http://www.appshakerscreen.com
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APC series screen for NOV Brandt Cobra series screen
APC series screen
Mesh API20---API450
Dimension Length: 1251mm(49 1/4)
Width: 635mm (25)
Weight Flat type: 12.5kg (27.5lb)
Pyramid type: 14kg (31lb)
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel
Remark The composite frame one will be available soon
Http://www.appshakerscreen.com
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APV series screen for NOV Brandt VSM300 series screen
APV series screen
Mesh API20---API450
Dimension
Scalping deck Primary deck Secondary deck
Length: 676mm (26 5/8) Length: 889mm (35) Length: 203mm (8)
Width: 940mm (37) Width: 686mm (27) Width: 686mm (27)
Weight 13.6kg (30lb) Steel frame: 12.5kg (27.5lb) Composite: 9kg(19.8lb) 4kg (8.8lb)
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel / Composite
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APM series screen for Swaco Mongoose screen
APM series screen
Mesh API20---API450
Dimension Length: 1165mm (45 9/10)
Width: 585mm (23)
Weight Steel frame 13kg (28.6lb)
Composite frame 12kg (26.4lb)
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel, or Composite frame
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APA series screen for M-I Swaco ALS series screen
APA series screen
Mesh API20---API450
Dimension Length: 1156mm (45 9/10)
Width: 902mm (23)
Weight 8 kg (17.6lb)
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel
Http://www.appshakerscreen.com
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APK series screen for Kem-Tron KTL 48 series screen
APK series screen
Mesh API20---API450
Dimension
Primary deck Secondary deck
Length: 1245mm (49 1/5) Length: 1245mm (49 1/5)
Width: 1150mm (45 3/10) Width: 717mm (28 1/5)
Weight 17kg (37.4lb) 19kg (41.8lb)
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Frame material Carbon steel
Http://www.appshakerscreen.com
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Screens for Chinese brand shale shaker
Chinese brand shaker screens replacement
Mesh API20---API450
Dimension 700*1165mm 1186*1280mm 830*1080mm 700*1050mm 750*900mm 700*1250mm 850*1250mm
Weight (Approximate) 4.6kg 9.2kg 6kg 5kg 10kg 14kg 15kg
Screen type Hard hook strap Steel frame
Layer 2 or 3 Layers
Wire mesh material S.S304, S.S316, S.S316L (Customizable)
Remark Pyramid panels are available for some items
Http://www.appshakerscreen.com
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APHW series hammer wedge block
APHW wedge block
Material Polyurethane / Urethane
Dimension 380x140x52mm
Thickness 28mm
Weight (Approximate) 3kg
Application Clamp pre-tensioned / frame shaker screen
Colour Blue or customizable
Remark Customized sizes available
Http://www.appshakerscreen.com
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APRP series screen plug
APRP Shaker screen plug
Material Polyurethane/rubber material
Dimension Depends on screens
Weight (Approximate) 45g
Application Repair pre-tensioned shaker screen
Colour Black or customizable
Shape Rectangle or hexagon
Remark Customized shape available
Http://www.appshakerscreen.com
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More shaker screens in AIPU
NOV Brandt LCM-2D Fluids System shaker screen More ODM/OEM screen
You required screen not here? Please advise:
Shaker screen detail dimension Screen tension typeHook strip or steel frame? Screen appearanceFlat or pyramid? Mesh size, API number, or cut point Screen picture if possible Other special requirements
Why Aipu shaker screen?
Professional manufacturer on shaker screen Excellent quality wire mesh and raw material Mesh size according to API RP 13C standard High opening percentage Efficient filtration performance Quality painting after sand-blasting OEM/ODM service available Clients oriented improvement High appreciate from users Most reasonable price for clients cost-efficient solution
Http://www.appshakerscreen.com
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Http://www.appshakerscreen.com
Aipu care detail issues same as user
Edge polishing for safe handling Accurate miter welding As More punched hole as
possible for larger usable area
and filtration efficiency
Customizable colours Convenient package with details
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Aipu screen popularity and feedback
Aipu shaker screen has sold over 6000 panels screen from Jan. 2015 till now. Including replacement for Derrick screen, NOV Brandt screen, MI-SWACO screens, other brand ones. Among them, there are over 3000panels Derrick FLC series screen about 1000panels NOV Brandt screens over 1500panels MI-SWACO screens about 500panels other brand screens Over 5000panels shaker screen are repeat orders.
Our clients almost gave us oral feedback as below:
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All Shaker Screen Solutions For You
Contact Us
Tel: +86-29-86261664 63611979 Fax: +86-29-86213700 Mob: +86-13519171051 Email: Phoebe@apmudequipment.com Website: www.appshakerscreen.com www.apmudequipment.com www.aipusolidcontrol.com
Http://www.appshakerscreen.com
Shaker Screen
Interested? Questions? Need free sample? Need dependable screen at a reasonable COST?
Remark: 1. All screens are right fit replacement 2. Derrick, FLC, PWP,PMD, are registered trademarks of Derrick Equipment Company 3. Mongoose,ALS,BEM are trademarks of M-I SWACO, a Schlumberger company 4. VSM300, Cobra and King Cobra, LCM are trademarks of NOV 5. KTL-48,KPT, Kem-Tron are trade marks of KEMTRON Technologies
Shaanxi Aipu Machinery Manufacture Co., Ltd
AIPU Solids Control CatalogueAipu drilling waste management15'7 Aipu Shaker ScreenHDD Mud Recycling System
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