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SUMMERINTERNSHIP
PROJECT REPORTConsumption for packaging material& Packaging development
201
2
DEVENDRA PAMNANIFIAT INDIA AUTOMOBILES LTD.
5/7/2012
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Summer Internship Project Report
On
CONSUMPTION FOR PACKAGING
MATERIAL & PACKAGING DEVELOPMENT
By
DEVENDRA LAJPAT PAMNANI2011026
MMS Class of 2011-13
Under the Supervision of
Mr. RAKESH PANT,Head of Warehouse Dept., FIAT
In Partial Fulfillment of the Requirements for the Degree of
Master of Management Studies MMS
at
DURGADEVI SARAF INSTITUTE OF
MANAGEMENT STUDIESS V ROAD, MALAD, MUMBAI
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DURGADEVI SARAF INSTITUTE OF
MANAGEMENT STUDIES
CONSUMPTION FOR PACKAGING MATERIAL & PACKAGING
DEVELOPMENT
STUDENT DECLARATION
I hereby declare that this report, submitted in partial fulfillment of the requirement for the award of
Master of Management Studies (MMS), to Durgadevi Saraf Institute of Management Studies, is my
original work and not used anywhere for award of any degree or diploma or fellowship or for
similar titles or prizes.
I further certify that without any objection or condition I grant the rights to Durgadevi Saraf
Institute of Management Studies, to publish any part of the project if they deem fit in
journals/Magazines and newspapers etc without my permission.
Date:
DEVENDRA PAMNANI
Place: Malad, Mumbai Roll. No: 2011026(MMS- 2011-2013)
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ACKNOWLEDGEMENT
It gives me immense pleasure to present you this report on " CONSUMPTION FOR PACKAGING
MATERIAL & PACKAGING DEVELOPMENT ".
I take this opportunity to express my profound gratitude to the management of Durgadevi Saraf
Institute of Management Studies for giving me the opportunity to accomplish this project work.
I am grateful to Mr. Pankaj Chandak, HOD, Spare Part Division, for granting me the
permission to carry out the project in their department.
I am also obliged and grateful to my industry guide Mr. Rakesh Pant, Head of Warehouse Dept.
Fiat, for his valuable suggestions, knowledgeable guidance in all respects during the course of my
training.
My sincere thanks to my faculty guide Prof. Piyush Shah, Durgadevi Saraf Institute of
Management studies for his valuable guidance rendered from time to time during the course of the
summer training.
I wish to thank Dr. Rakesh Singh, Director, DSIMS, & Mr. Shyam Patel, Head Corporate
Engagement, DSIMS, whose encouragement led to the successful completion of the summer
internship project.
Finally, I wish to thank all those who directly or indirectly helped me in the completion of the
project and to my family without whose support, motivation & encouragement this would not have
been possible.
(DEVENDRA PAMNANI)
COMPANY PROFILE: -
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Introduction OF COMPANY
Fiat S.p.A., an acronym for Fabbrica Italiana Automobili Torino.(English: Italian
Automobile Factory of Turin), is an Italian automobile manufacturer, engine
manufacturer, financial and industrial group based in Turin in the Piedmont region.
Fiat was founded in 1899 by a group of investors including Giovanni Agnelli. Fiat
has also manufactured railroad vehicles, tanks and aircraft. As of 2009-10, Fiat is
the world's sixth largest carmaker as well as Italy's largest carmaker.
Fiat-based cars are constructed all around the world, with the largest number
produced outside Italy being built in Brazil, where they are best-sellers.
It also has factories in Argentina and Poland. Fiat has a long history of licensing its
products to other countries regardless of local political or cultural persuasion. Joint
venture operations are found in Italy, France, Turkey, India, Serbia and Russia.
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Fiat Global Plant Locations (In Red color)
Fiat Group of Automobiles (F.G.A.)
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The group's activities were initially focused on the industrial production of cars,
industrial and agricultural vehicles. Over time it has diversified into many other
fields, and the group now has activities in a wide range of sectors in industry and
financial services. It is Italy's largest industrial concern. It also has significant
worldwide operations, operating in 61 countries with 1,063 companies that employ
over 223,000 people, 111,000 of whom are outside Italy.
Fiat is the largest vehicle manufacturer in Italy, with a range of cars starting from
small Fiat city cars to sports cars made by Ferrari, and vans and trucks ranging
from the Ducato to Iveco commercial trucks. Besides Fiat Group Automobiles
S.p.A, the Fiat Group automotive companies include Ferrari S.p.A., Iveco S.p.A.
and Maserati S.p.A.
The Fiat Group Automobiles S.p.A. companies include: Abarth & C. S.p.A., Alfa
Romeo Automobiles S.p.A., Fiat Automobiles S.p.A., Fiat Professional and Lancia
Automobiles S.p.A.. Ferrari S.p.A. is 85% owned by the Fiat Group.
The European Car of the Year award, Europe's premier automotive trophy for the
past 40 years, has been awarded twelve times to the Fiat Group, more than any
other manufacturer. Most recently the Fiat Nuova 500 has won the award for
European Car of the Year 2008.
Fiat has variety of Car Manufacturing brands under its wings. They are
Fiat
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Maserati
Alfa Romeo
Iveco
Lancia
Abarth
SPARE PARTS DIVISION (SPD) AT CHAKAN, PUNE: -
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PROCESS FLOW AT SPD: -
INBOUND PROCESS
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OUTBOUND PROCESS
CONSUMPTION FOR PACKAGING MATERIAL
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Basically this project relates with the packaging material and there
consumption. Which is very helpful to utilise the available space in
inbound area.
This project was divided in two parts which are as follows,
1) Give the locations to all type of card board boxes-
The main aim behind this project is to utilize the available
space in inbound area and to give the location to all type of card
board boxes as per there consumption. How these material can easily
carried from inbound area to outbound area when it is required. It
helps to the workers to minimise there picking time.It also helpful
for packaging dept. to know the consumption of different
dimenssional card board boxes.
e.g.
RSP 13149 RSP 13150
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RSP13182
RSP 13178
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2)Reorder level :-
There is typically a lag time between the point at which stock is ordered and
the time in which it is delivered. The reorder level of stock is often set at a
figure higher than zero to take this time period into account. Therefore, the
reorder level is set so that the stock level will reach at or around zero about
the time the next shipment of stock is anticipated to arrive.
Reorder Point = Lead Time x Demand per Day + Safety Level of Stock
Lead time - The amount of time between the placing of an order and the
receipt of the goods ordered.
The supplier of the packaging material is JSH Packaging,which is in Noida.
It takes 10 days to receive the conssignment after placing an order.
Therefore 10 days is a lead time which is there to receive stock.
Safety stock Safety stock ensures that the item is available up to the pre-
defined required service level, even when the re-ordered material arrives
later than expected, or the fluctuations in demand during the lead-time cause
the demand to be larger than expected.
As per the requirement of warehouse and packaging department the safety
stock level is [reorder point*0.5].
The working of reorder level done as follows,
Reorder point = (lead time) * (avg. daily consumption)
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i.e. Reorder point = 10 days* (avg. daily consumption)
Safety stock =(reorder point*0.5)
Reorder level = (reorder point) + (safety stock)
Srno
PartNo
Description
Avg.Daily
consumption
AMCReorder
Point
Safety
Stock
ReorderLevel
1RSP131
37PALIO DOOR
252
20 10 30
2RSP131
38LINEA DOOR RR
378
30 15 45
3RSP131
39PUNTO LINEA FRONTDOOR 3
7830 15 45
4RSP131
40PUNTO RR DOOR
126
10 5 15
5RSP131
41H BACK PALIO
126
10 5 15
6RSP131
42H.BACK LINEA
252
20 10 30
7RSP131
45BONNET LINEA
252
20 10 30
8RSP131
46BONNET PUNTO
252
20 10 30
9RSP131
47BONNET PALIO
126
10 5 15
10RSP131
48
RADIATOR FAN WITHADDITIONAL 4
SUPPORTS 4
104
40 20 6011
RSP13149
RADIATOR WITHADDITIONAL 4SUPPORTS 6
15660 30 90
12RSP131
50
HEAD LAMP WITHADDITIONAL 1SUPPORTS 36
936360 180 540
13RSP131
51GLASS PALIO FRONT
252
20 10 30
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14RSP131
52WINDSHIELD GLASSPUNTO LINEA 2
5220 10 30
15RSP131
55DASH BOARD LINEA /PUNTO 1
2610 5 15
16RSP131
56
DOOR PAD LINEA/PUNTO/COOLING
MODULE 5
130
50 25 7517
RSP13157
ROOF LINING PALIOLINEA 0
00 0 0
18RSP131
58ROOF LINING PUNTO
00
0 0 0
19RSP131
59WHEEL CAP COVER
6156
60 30 90
20RSP131
60SHOCK ABSORBERPUNTO/ LINEA 8
20880 40 120
21RSP131
61STREARING WHEEL
00
0 0 0
22RSP131
62PALIO REAR MUFLAR
252
20 10 30
23 RSP13163 LINEA REAR MUFLAR 0 0 0 0 0
24RSP131
64RADIATOR GRILL
00
0 0 0
25RSP131
65MOULDING PALIO
00
0 0 0
26RSP131
66MOULDING LINEA/PUNTO 1
2610 5 15
27RSP131
67SWINGING ARM RH
9234
90 45 135
28RSP131
68
BACK REST REARLINEA/PUNTO/MASTERCARTON 12
312120 60 180
29 RSP13169
BUCKET SEAT0
00 0 0
30RSP131
71PALIO REAR DOORGLASS 3
7830 15 45
31RSP131
72PALIO FRONT DOORGLASS 2
5220 10 30
32RSP131
73PUNOT/ LINEA FRONTGLASS 4
10440 20 60
33RSP131
74FENDER PUNTO/LINEA
5130
50 25 75
34RSP131
75FENDER PALIO
252
20 10 30
35
RSP131
77 MASTER CARTON BOX 44 1144 440 220 66036
RSP13178
MASTER CARTON BOX14
364140 70 210
37RSP131
79MASTER CARTON BOX
16416
160 80 240
38RSP131
80MASTER CARTON BOX
18468
180 90 270
39RSP131
81MASTER CARTON BOX
16416
160 80 240
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40RSP131
82MASTER CARTON BOX
18468
180 90 270
41RSP131
83MASTER CARTON BOX
00
0 0 0
42RSP131
84MASTER CARTON BOX
00
0 0 0
43 RSP13185 REAR HATCHBACKGLASS PUNTO 1 26 10 5 15
44RSP131
86
REAR HATCHBACKGLASS PALIO +THERMO OLE 2
5220 10 30
45RSP131
87
REAR HATCHBACKGLASS LINEA+THERMOCOLE 1
2610 5 15
46RSP131
88CROSSRAIL COMMON+_ THERMOCOLE 2
5220 10 30
47RSP131
89RADIATOR & COOLINGMODULE LINEA 2
5220 10 30
48RSP131
91
MIRROR
14
364
140 70 21049
RSP13192
ALT/ST/RR W MTR1
2610 5 15
50RSP131
93TAIL LAMP/ LENS
00
0 0 0
51RSP131
94OIL FILTER
-#VALUE
! -#VALU
E! #VALUE!
52RSP131
95TRACK ROD (550FILTER) 36
936360 180 540
53RSP131
96SIDE LAMP
378
30 15 45
54RSP131
97FILTERING ELEMENT
30780
300 150 450
55 RSP13198
PALIO-TAIL LAMP3
7830 15 45
56RSP131
99BRAKE DICS
9234
90 45 135
57RSP132
00NEW FILTERINGELEMENT 80
2080800 400 1200
58RSP132
01CONDENSER/WINDOWRegulator 3
7830 15 45
59RSP132
02POWER STRG
252
20 10 30
60RSP132
03RESTILE TAIL LAMP
252
20 10 30
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PACKAGING DEVELOPMENT: -
The main aim behind the project of Packaging development was to improve the
packaging of different parts & to reduce the damage to the parts. For Packaging
development the warehouse team had given their requirement list which is as
follows-
Sr.No. Part Packaging Code Comments
1 Shock Absorber RSP13160 Front to be developed
2 Bumper Under Development
3 Wheel Rim RSP13178/82
4 Brake Booster RSP13179For Palio SupplierPacking
5 Instrument Cluster
6 Evaporator
7 Heat Exchanger RSP13148/49
8 Front grills RSP13164
9 Fog Lamps RSP13180
10 Heat Radiator RSP13148/49
11 External Mirrors RSP13192
12 Inner Mirrors Under Development
13 Mirror Glass Under Development
14 Filtering Element Supplier PackingWiremesh to bedeveloped
15 Kit Clutch Supplier Packing
16 Axle Shaft
17Windshield WiperMotor
18 Starter Motor RSP13180
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19Exhaust CatalyticConverter RSP13163
20 Combination Switch
21 Steering Knuckle
22 Windshield Glass
PROCESS FOR PACKAGING DEVELOPMENT: -
There are several steps which are followed for this project,
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1) Identify the parts and supplier packing
First we have to identify the spare parts and its supplier packing. Develop the
packaging as per their size, shape, weight and MOQ. Whether the supplier
packing is sustainable or not..?? If it sustainable or not develop packaging as
per suppliers packaging and if its not then develop your own packaging
which is sustainable for spare part.
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2) Study the existing packing
Study the existing packing of spare parts, is it sustainable or not? Is it cost
effective or not? Identify whether improvement are needed are not in
existing packing.
3) Receive inputs/ requirements-
Receive inputs from packaging section regarding with packing material.
What are their requirements for the existing packaging material?
4) Give Solution
Give the solution if it is better suits with the requirement and it is helping to
solve the problem.
5) Call supplier
Call the supplier to develop the packaging material, for parts which are
underdeveloped.
6) Sample test
After getting sample from supplier, there is stage of sample testing.
In sample testing we tested the sustainability of that material according to the
spare part.
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7) Quotation on approval -
After sample testing of suppliers developed packing material. There is stage
of quotation approval, if the quotation is approved the purchasing process
will be there.
After getting the information on the list of parts provided by the Warehouse team,
we identified all the parts for different models & created entire list of these parts
which is as follows-
Part Desc Supplier ModelStLocation1
StLocation2
46307898
AXLE SHAFT ASSY WITHCV JT LT FIAT AUTO Palio 1.1
AC-10-A06 AC-10-A05
46307899
AXLE SHAFT ASSY WITHCV JT RT FIAT AUTO Palio 1.1
HB-24-B01
50517838 AXLE SHAFT ASSY. FIAT AUTO
LINEA TJET BE-12-C06 BE-12-C05
59064478 AXLE SHAFT LH
GKNDRIVEL G Punto FH-16-C
59064129 AXLE SHAFT LH
GKNDRIVEL G Punto
BD-12-A01
51810404 AXLE SHAFT LH FIAT AUTO Palio
AD-12-A01
AD-12-A02
59062606 AXLE SHAFT LT.PALIO
GKNDRIVEL Palio
BD-12-C02
59064479 AXLE SHAFT RH
GKNDRIVEL G Punto FH-15-B
59064128 AXLE SHAFT RH
GKNDRIVEL G Punto FK-15-B
51832280 AXLE SHAFT RH FIAT AUTO PALIO HC-02-C0246307798 AXLE SHAFT RH
HB-16-D01
59062605 AXLE SHAFT RT.PALIO
GKNDRIVEL Palio #N/A
59063106 BRAKE BOOSTER
BRAKESIND Palio
HA-03-B01 0
994857 BRAKE BOOSTER FIAT AUTO Siena AC-10- 0
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8 D0259063098 BRAKE BOOSTER
BRAKESIND Palio
BD-07-F02
9940971 BRAKE BOOSTER FIAT AUTO Uno59010168 BRAKE BOOSTER,6",UNO
BRAKESIND Uno
59089737 BUMPER FRONT
TATAAUTOC G Punto FE-12-B FE-05-B
59064340 BUMPER FRONT
TATAAUTOC Linea FE-02-B FE-08-C
59064637
BUMPER FRONT EMOTION
TATAAUTOC Linea FE-11-A FE-13-A
59089053
BUMPER FRONT W/OUTFOG
TATAAUTOC Palio FE-13-B
98500498
BUMPER FRONT W/OUTFOG FIAT AUTO Palio 1.1 FA-06-A FA-06-B
59089054 BUMPER FRONT WITHFOG TATAAUTOC Palio #N/A59089738 BUMPER REAR
TATAAUTOC G Punto FE-04-A FE-09-C
98500504 BUMPER REAR FIAT AUTO Palio FE-12-A FE-11-C59062942 BUMPER REAR
TATAAUTOC Palio FE-01-A FE-01-B
59064645 BUMPER REAR EMOTION
TATAAUTOC Linea FC-13-C FE-11-B
59064341
BUMPER REAR ACTIVEDYNAMIC
TATAAUTOC Linea FE-02-C FE-07-C
59116495
CATALYTIC CONVERTORBS IV LINE
MAGNETIMA LINEA
HB-02-B01 0
59116840
CATALYTIC COVERTOR 75HP BS IV
MAGNETIMA
PALIOSTILE
HA-04-E02 0
59116843
CATALYTIC COVERTOR90HP BS IV
MAGNETIMA TATA FH-06-B 0
59116400 COMBINATION SWITCH
MINDARIKA Linea
HB-19-B01
59116285 COMBINATION SWITCH
MINDARIKA G Punto
HC-08-A03
59116284 COMBINATION SWITCH
MINDARIKA G Punto
HB-17-D03
59116398 COMBINATION SWITCH
MINDARIKA Linea
HD-17-C01
HA-10-C01
59064506 EVAPORATOR Denso Fari Linea
AD-07-G05
HA-11-A01
59089864 EVAPORATOR Denso Fari G Punto
HD-08-A03
59010412 EVAPORATOR Denso Fari Palio
HB-10-E01
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7079654 EVAPORATOR FIAT AUTO Palio 1.1
BD-12-B01
735448466 EXTERNAL MIRROR LH FIAT AUTO Palio
HA-11-D03 FJ-18-B
59010526 EXTERNAL MIRROR LH
TATAFICOS Palio
HB-14-A01
735400515 EXTERNAL MIRROR LH FIAT AUTO Palio
HD-17-B01
59064388
EXTERNAL MIRROR LH -ELECTRIC
TATAFICOS G Punto
HA-06-B01
59064386
EXTERNAL MIRROR LH MECHANICA
TATAFICOS G Punto
HA-22-B02
59010525 EXTERNAL MIRROR RH
TATAFICOS Palio FK-11-B
735400513 EXTERNAL MIRROR RH FIAT AUTO Palio 1.1
HB-14-B02
HB-13-D01
59064389
EXTERNAL MIRROR RH -ELECTRIC
TATAFICOS G Punto
HB-08-A03
59064385
EXTERNAL MIRROR RH MECHANICA
TATAFICOS G Punto
HC-13-A03
51731949 FOG LAMP FIAT AUTO Palio 1.1 FJ-12-A 046823269 FOG LAMP FIAT AUTO Palio
HB-06-D01 0
46419122 FOG LAMP FIAT AUTO Siena
HC-05-D01 0
51756924 FOG LAMP FIAT AUTO Linea
HB-23-A02 0
517895
97 FOG LAMP LH FIAT AUTO G Punto
HA-02-
A01 HA-02-F0351718013
FOG LAMP LH REARBUMPER FIAT AUTO G Punto
HC-21-E01 HC-05-F02
51787898 FOG LAMP RH FIAT AUTO G Punto
HC-21-B03
HC-21-B02
51718014
FOG LAMP RH REARBUMPER FIAT AUTO G Punto
HB-20-C02
HD-24-E03
100153935 FRONT BUMPER FIAT AUTO
Adventure
HC-12-E03
717195099 FRONT BUMPER FIAT AUTO Siena #N/A719464
099 FRONT BUMPER FIAT AUTO Palio 1.2 #N/A735439035 FRONT BUMPER FIAT AUTO
OldModel #N/A
735456793 FRONT BUMPER,500 FIAT AUTO 500 FB-05-B51785221 HEAT EXCHANGER FIAT AUTO G Punto
HC-07-B03 0
517186 HEAT EXCHANGER FIAT AUTO Palio HB-08- 0
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79 B0355193743 HEAT EXCHANGER FIAT AUTO Palio
HA-07-D01 0
59117153 HEAT EXCHANGER
BEHRINDIA
LINEA TJET
HD-07-C03 0
59116028 HEAT EXCHANGER UFI FILTER G Punto
BD-04-E06 0
55212027 HEAT EXCHANGER FIAT AUTO
LINEA TJET
AD-04-F01 0
59089432 HEAT EXCHANGER
IMPERIALA
PWT-TATA AC-12-F05
55197216 HEAT EXCHANGER FIAT AUTO
PWT-TATA
51785255 HEAT EXCHANGER FIAT AUTO
LINEA TJET
55210824 HEAT EXCHANGER FIAT AUTO Linea
55220480 HEAT EXCHANGER FIAT AUTO G Punto59116449
HEAT EXCHANGER BEHRMAKE
BEHRINDIA LINEA
HA-01-A03 0
59010402 HEATER RADIATOR Denso Fari Palio
HD-12-C01 0
7078698 HEATER RADIATOR FIAT AUTO Palio 1.159064390
INTERNAL REAR VIEWMIRROR
TATAFICOS Linea
HB-22-A01
HA-22-A01
735491017
INTERNAL REAR VIEWMIRROR-FIAT FIAT AUTO FIAT 500
AB-08-D10 0
55226969 KIT CLUTCH FIAT AUTO G PUNTO FB-05-B01 071752225 KIT CLUTCH FIAT AUTO PALIO FK-16-C 055219388 KIT CLUTCH FIAT AUTO
LINEA TJET
HD-01-E01 0
71729186 KIT CLUTCH FIAT AUTO Uno FL-13-B 071748423 KIT CLUTCH FIAT AUTO Uno
AD-02-B05 0
71752229 KIT CLUTCH FIAT AUTO PALIO AE-09-B03 0
71752445 KIT CLUTCH FIAT AUTO PALIO
BD-06-B06 0
71735468 KIT CLUTCH FIAT AUTO Siena AE-09-E02 071729184 KIT CLUTCH FIAT AUTO Siena
AC-01-B03 0
71752222 KIT CLUTCH FIAT AUTO PALIO AE-04-F04 0
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59117039 KIT CLUTCH
AMALGAMATI TATA
71734951 KIT CLUTCH FIAT AUTO Uno71736753 KIT CLUTCH FIAT AUTO Siena
71744284 KIT CLUTCH FIAT AUTO Siena71793528 KIT CLUTCH FIAT AUTO PALIO59089640 KIT CLUTCH 0
PWT-TATA
71741290 KIT CLUTCH FIAT AUTO UNO71752237 KIT CLUTCH FIAT AUTO FIAT 50055213507 KIT CLUTCH FIAT AUTO
PWT-TATA
5892775 KIT CLUTCH FIAT AUTO Uno71734892 KIT CLUTCH FIAT AUTO Palio 1.271748777 KIT CLUTCH FIAT AUTO Linea71734940 KIT CLUTCH FIAT AUTO Siena59089643 KIT CLUTCH (LINEA FIRE)
AMALGAMATI Linea
HB-04-A02 0
717367
56
KIT CLUTCH 514 GEAR
BOX FIAT AUTO Siena71753319 KIT CLUTCH DSL FIAT AUTO Palio FL-12-B 055203513 KIT CLUTCH DSL FIAT AUTO Palio
HB-08-D03 0
71784549 KIT CLUTCH PALIO 1.6 FIAT AUTO Palio 1.171752228 KIT CLUTCH PTL FIAT AUTO Palio FJ-02-A 059117025
KIT CLUTCH SLAVE DIESEL(STEE FIAT INDIA G PUNTO
HD-20-A03
591170
24
KIT CLUTCH SLAVE
PETROL (STEEL FIAT INDIA G PUNTO
HC-24-
A02 071769758 KIT CLUTCH-FIAT 500 FIAT AUTO 0
AC-08-D05 0
71793457 KIT CLUTCH-FIAT 500 FIAT AUTO 0
BC-05-D02 0
59089547 KIT CLUTCH-TATA FIRE
AMALGAMATI
PWT-TATA
AC-07-A03 0
591171 KIT- PALIO CLUTCH 1.3 FIAT INDIA PALIO HA-22-
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72 C0246828585 KNUCKLE STEERING LH FIAT AUTO Palio
AD-07-A05 0
51785022 KNUCKLE STEERING LH FIAT AUTO G Punto51785024
KNUCKLE STEERING LHWITH ANTIS FIAT AUTO G Punto
51785021 KNUCKLE STEERING RH FIAT AUTO G Punto51785023
KNUCKLE STEERING RHWITH ANTIS FIAT AUTO G Punto
46828586 KNUCKLE STEERING,RH FIAT AUTO Palio
AC-06-A03 0
59064632 MIRROR GLASS LH
TATAFICOS G Punto
HC-10-A01 0
59063237 MIRROR GLASS LH
TATAFICOS Palio
HB-15-C02 0
7082358 MIRROR GLASS LH FIAT AUTO Palio 1.1 HA-21-D01 059064631 MIRROR GLASS RH
TATAFICOS G Punto
HA-23-B03 0
59063236 MIRROR GLASS RH
TATAFICOS Palio
BC-01-A06 0
7082357 MIRROR GLASS RH FIAT AUTO Palio 1.1
HB-06-A01 0
59116036
RADIATOR GRILLEMOTION
TATAAUTOC G Punto
HC-09-A01 0
59089393 RADIATOR GRILLE
TATAAUTOC Linea
HB-13-B03 0
59010462 RADIATOR GRILLE
THESUPREM Uno
HC-23-E02 0
59062938 RADIATOR GRILLE
TATAAUTOC Palio
HA-02-A03 0
59063394 RADIATOR GRILLE
TATAAUTOC Palio
HA-07-D02 0
59089739 RADIATOR GRILLE
TATAAUTOC G Punto
HA-07-B03
735439412 RADIATOR GRILLE FIAT AUTO
OldModel
95927163 RADIATOR GRILLE DSL FIAT AUTO Palio 1.3
HC-11-C01 0
59089396
RADIATOR GRILLEEMOTION
TATAAUTOC Linea FC-05-D 0
735458387
RADIATOR GRILLEEMOTION FIAT AUTO Linea
98500503 RADIATOR GRILLE PTL FIAT AUTO Palio 1.1 FG-05-B 0735302731 REAR BUMPER FIAT AUTO Siena FE-07-A
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735487070 REAR BUMPER FIAT AUTO
FIATABARTH #N/A
735530610 REAR BUMPER FIAT AUTO
FIATABARTH FD-18-0D
735365043 REAR VIEW MIRROR FIAT AUTO Palio
HD-06-C03 0
735442208 REAR VIEW MIRROR FIAT AUTO G Punto735246499 REAR VIEW MIRROR FIAT AUTO Palio735465564 REAR VIEW MIRROR FIAT AUTO Linea735300399 REAR VIEW MIRROR FIAT AUTO Palio735452178
REAR VIEW MIRRORRH,500 FIAT AUTO 500
AE-03-D01
51840826
REAR WINDOW GLASSRH-FIAT 500 FIAT AUTO 0
HC-16-E02
46748355 STARTER MOTOR FIAT AUTO Palio
BC-04-D05 0
46843092 STARTER MOTOR FIAT AUTO Siena
AD-11-A05 0
59089037 STARTER MOTOR
BOSCHLTD Palio
46740241 STARTER MOTOR FIAT AUTO Palio AE-12-E0346430721 STARTER MOTOR FIAT AUTO Siena590642
18 STARTER MOTOR DSL
VALEO
ENGI Linea
HC-02-
A0151823860 STARTER MOTOR DSL FIAT AUTO G Punto51832950 STARTER MOTOR PTL FIAT AUTO G Punto
BC-12-D02 0
59062372 STARTER MOTOR PTL
LUCASINDI Palio
AD-08-A06 0
51868757 STARTER MOTOR PTL
AD-12-A05 0
59064217 STARTER MOTOR PTL
VALEOENGI G Punto
HD-05-A02
468350
94 STARTER MOTOR PTL FIAT AUTO Palio59064417 STEERING KNUCKLE TRINITY IN G Punto AE-03-F06 059116610 STEERING KNUCKLE TRINITY IN LINEA
BC-05-B04 0
59116345 STEERING KNUCKLE TRINITY DI Linea
BC-08-A03 0
590644 STEERING KNUCKLE TRINITY IN G Punto BE-11- 0
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18 D0151794031 STEERING KNUCKLE FIAT AUTO G Punto51794030 STEERING KNUCKLE FIAT AUTO G Punto59064304 STEERING KNUCKLE LH
SAKTHIAUT Linea FH-08-A 0
59064302 STEERING KNUCKLE LH
SAKTHIAUT Linea FK-07-A 0
51784871
STEERING KNUCKLE LH-FIAT 500 FIAT AUTO FIAT 500
AD-09-E01 0
59064303 STEERING KNUCKLE RH
SAKTHIAUT Linea FH-08-B 0
59064301 STEERING KNUCKLE RH
SAKTHIAUT Linea
HD-13-D01 0
51784873
STEERING KNUCKLE RH-FIAT 500 FIAT AUTO FIAT 500
AD-09-D02 0
59089861 WHEEL RIM KALYANIHA G Punto FB-02-D59063081 WHEEL RIM
WHEELSIND Palio FB-07-A FC-06-A
59063082 WHEEL RIM
WHEELSIND Palio
59064160 WHEEL RIM 15"
KALYANIHA Linea FM-07-A
59064026 WINDSHIELD GLASS FR.
ASAHIINDI G Punto FF-09-A FF-09-B
59063364 WINDSHIELD GLASS FR.
ASAHIINDI Palio FF-08-C FF-08-B
59116454
WINDSHIELD GLASSMOULDING
ASAHIINDI LINEA
HD-01-E03
51787582 WINDSHIELD GLASS,500 FIAT AUTO 500 FF-01-D59063285 WINDSHIELD WIPER
LUCASTVS Palio
HB-09-C01
HD-09-A03
51830745 WINDSHIELD WIPER FIAT AUTO G Punto #N/A7799816 WINDSHIELD WIPER FIAT AUTO Palio #N/A59116510 WIREMESH FILTER
DENSOTHER
LINEA,Punto
HC-12-B02
Apart from these we also prepared an updated Master carton list which will give
information on the available packing material, its size; code; quantity; inner
packing, box type & thickness, along with this it also gives information on, which
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RSP13161
STEERING WHEEL 435 435 160Spl
CorrugatedBubbleWrap
RSP13162
PALIO REAR MUFLAR 940 420 200 5 PLYSpl
CorrugatedRSP1316
3LINEA REAR MUFLAR
1530
270 670Spl
Corrugated
RSP13164
RADIATOR GRILL (Emotion& PTL) / HEAT EXCHANGER
800 150 90 5 PLY SplCorrugated
No
RSP13165
MOULDING PALIO1800
130 130Spl
CorrugatedBubbleWrap
RSP13166
MOULDING LINEA /PUNTO1550
250 120 5 PLYSpl
CorrugatedBubbleWrap
RSP13167
SWINGING ARM RH 500 100 470 5 PLYSpl
Corrugated
RSP13168
BACK REST REARLINEA/PUNTO/REAR HATCHGLASS
1400
250 800 5 PLY Master Carton
RSP13169
BUCKET SEAT 1150
650 560 SplCorrugated
RSP13171
PALIO REAR DOOR GLASS 780 80 580 5 PLYSpl
CorrugatedBubbleWrap
RSP13172
PALIO FRONT DOORGLASS, Axle shaft assy withCV JT RT, Radiator Grill
800 240 130 5 PLYSpl
CorrugatedBubbleWrap
RSP13173
PUNOT/ LINEA FRONTGLASS
930 80 640 5 PLYSpl
CorrugatedBubbleWrap
RSP13174
FENDER PUNTO/LINEA 985 220 900 5 PLYSpl
CorrugatedNo
RSP1317
5 FENDER PALIO
105
5 220 840 5 PLY
Spl
Corrugated NoRSP1317
7MASTER CARTOON BOX 800 400 600 5 PLY Master Carton
RSP13178
MASTER CARTOON BOX 550 400 310 5 PLY Master Carton
RSP13179
MASTER CARTOON BOX 360 310 310 5 PLY Master Carton
RSP13180
MASTER CARTOON BOX 180 180 180 5 PLY Master Carton
RSP13181
MASTER CARTOON BOX 360 280 150 5 PLY Master Carton
RSP13182 MASTER CARTOON BOX 680 580 380 5 PLY Master Carton
RSP13185
REAR HATCHBACK GLASSPUNTO
1420
2651100
5 PLYSpl
CorrugatedThermocole
RSP13186
REAR HATCHBACK GLASSPALIO + THERMOCOLE
1195
110 575 5 PLYSpl
CorrugatedThermocole
RSP13187
REAR HATCHBACK GLASSLINEA +THERMOCOLE
1270
220 790 5 PLYSpl
CorrugatedThermocole
RSP1318 CROSSRAIL COMMON +_ 150 500 250 5 PLY Spl Bubble
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8 THERMOCOLE 0 Corrugated Wrap
RSP13189
RADIATOR & COOLINGMODULE LINEA
740 160 550 5 PLYSpl
CorrugatedBubbleWrap
RSP13191
MIRROR/INTERNAL REARVIEW MIRROR/REAR VIEWMIRROR
120 85 220 3 PLY White box
RSP13192
ALT/ST/RR W MTR/KNUCKLESTEERING LH/STARTERMOTOR(PTL)
200 180 165 5 PLY White box
RSP13193
TAIL LAMP/ LENS/KNUCKLESTEERING RH/ EXTERNALMIRRORLH/RH(ELECTIRC/MECHANICA)
255 95 255 3 PLY White box
RSP13194
OIL FILTER 82 82 104 3 PLY White box
RSP1319
5
TRACK ROD (550 FILTER) 155 75 90 3 PLY White box
RSP13196
SIDE LAMP 165 140 125 3 PLY White box
RSP13197
FILTERING ELEMENT 170 55 305 3 PLY White box
RSP13198
PALIO-TAIL LAMP 330 260 130 5 PLY White box
RSP13199
BRAKE DICS 255 55 255 5 PLY White box
RSP13200
NEW FILTERING ELEMENT 210 50 255 5 PLY White box
RSP1320
1
CONDENSER/WINDOW
Regulator630 60 420 5 PLY
Spl
CorrugatedRSP1320
2POWER STRG 230 140
1400
5 PLYSpl
Corrugated
RSP13203
RESTILE TAILLAMP/EVAPORATOR/WIREMESH FILTER
230 160 320 3 PLY White box
RSP13152
WINDSHIELD GLASSPUNTO LINEA
1480
2651100
5 PLY
RSP13183
MASTER CARTOON BOX1200
980 700 7 PLY
RSP13184
MASTER CARTOON BOX1200
980 450 7 PLY
Develop FRONT BUMPER2000 600 760 5 PLY
SplCorrugated
BubbleWrap
Develop AXLE SHAFT 870 100 100 5 PLYSpl
CorrugatedBubbleWrap
Develop AXLE SHAFT 560 110 110 5 PLYSpl
CorrugatedBubbleWrap
DevelopWINDSHIELD WIPERMOTOR 620 170 120 5 PLY
SplCorrugated
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Develop WINDSHIELD GLASS1480 265
1100 7 PLY
SplCorrugated Thermocole
Develop KIT CLUTCH 245 55 245 5 PLYSpl
Corrugated No
STEPS FOLLOWED: -
Step 1: -
Identify the part
Step 2: -
Check for packing material in warehouse
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Step 3: -
Finalize the packing material if feasible
PROPOSING PACKAGING BASED ON: -
1. Size of the part
2. Availability of Packing material
3. Sustainability of Packing material
After finalizing on the parts which needed urgent packing development, a supplier
was called to take the dimension of the part & develop packing according to our
requirements.
PACKAGING INSTRUCTION: -
Packaging Instruction will come very handy in future, when a new recruit comes
for Packing, as we wont have to physically go and show him how different parts
are packed and kept in a particular box.
For example: -
1.WIREMESH FILTER
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2.
EVAPORATOR (PART NO. 59010412)
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3. EXTERNAL MIRROR (PART NO. 59010525)
EXTERNAL MIRROR (PART NO. 5906438
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1. COMBINATION SWITCH (PART NO. 59116400)
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BIBLIOGRAPHY: -
http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moq-
definition-minimum-order-quantity-5973/
http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moq-what-difference-definitions-5130/
http://en.wikipedia.org/wiki/Fiat_India_Automobiles_Limited
http://www.fiat-india.com/
http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moq-definition-minimum-order-quantity-5973/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moq-definition-minimum-order-quantity-5973/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moq-what-difference-definitions-5130/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moq-what-difference-definitions-5130/http://en.wikipedia.org/wiki/Fiat_India_Automobiles_Limitedhttp://www.fiat-india.com/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moq-definition-minimum-order-quantity-5973/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/whats-moq-definition-minimum-order-quantity-5973/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moq-what-difference-definitions-5130/http://www.wholesaleforum.com/discuss/wholesale-discussion-24/eoq-vs-moq-what-difference-definitions-5130/http://en.wikipedia.org/wiki/Fiat_India_Automobiles_Limitedhttp://www.fiat-india.com/
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