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SINUMERIK 840D/840Di/810D
02.01 Edition
Short GuideOperation
User Documentation
SINUMERIK 840D/840Di/810D
Short GuideOperation
02.01 Edition
Valid for
Control Software versionSINUMERIK 840D 6SINUMERIK 840DE (Export version) 6SINUMERIK 840Di 1SINUMERIK 810D 4SINUMERIK 810DE (Export version) 4
SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the "Remarks" column.
Status code in the "Remarks" column:
A .... New documentationB .... Unrevised reprint with new Order No.C .... Revised edition with new status.
If factual changes have been made on the page since the last edition,this is indicated by a new edition coding in the header on that page.
Edition Order No. Remarks
11.94 6FC5298-0AA10-0BP0 A04.95 6FC5298-2AA10-0BP0 C03.96 6FC5298-3AA10-0BP0 C08.97 6FC5298-4AA10-0BP0 C12.98 6FC5298-5AA10-0BP0 C02.01 6FC5298-6AA10-0BP0 C
This manual is included in the documentation on CD-ROM (DOCONCD)Edition Order No. Remarks08.01 6FC5298-6CA00-0BG1 C
Further information is available on the Internet under:http://www.ad.siemens.de/sinumerik
This publication was produced with WinWord V8.0 andDesigner V7.0.
The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or design,are reserved.
Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.
Subject to change without prior notice.
© Siemens AG 1994−2001. All rights reserved
02.01 General information
Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
0-5
Introduction
HMIEmbedded
HMIAdvanced
Validity Unless stated otherwise, this operator’s guide applies tothe SINUMERIK 840D/840Di/810D controls
How to use thisbooklet
This booklet is an operator’s guide describing all the mainprogramming steps.
The aim is to provide the operator with some quick help anda memory aid especially for commands that are usedinfrequently or to offer a quick reference on variousparameters.
This guide therefore has little text!
First familiarize yourself with the symbols below so that youunderstand them better whenever they occur on thefollowing pages.
The symbols
Gives you a tip or background information
Screen displays
Operation via softkeys
Input through the operator keyboard
Input through the machine control panel
General information 02.01
0-6 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
02.01 Contents
Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
0-7
List of Sections
Operator Control 1
Set-up 2
Manually Controlled Operation 3
Parts Programming 4
Manage Data 5
Automatic Mode 6
Alarms and Messages 7
Contents 02.01
0-8 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
Siemens AG 2001. All rights reserved 1-9SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1. Operator Control
1.1 Key assignments slimline operator panel OP 010 1-10
1.2 Key assignments slimline operator panel OP 010C 1-11
1.3 Key assignments slimline operator panel OP 010S 1-12
1.4 Key assignments slimline operator panel OP 012 1-13
1.5 Key assignments slimline operator panel OP 015 1-14
1.6 Key assignments operator panel 1-15
1.7 Key assignments external machine control panel 1-17
1.8 Graphical user interface 1-20
1.9 Operating areas 1-22
1.10 Operating principle 1-23
1. Operator Control 02.01
1-10 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.1 Key assignments slimline operator panel OP 010
HMIEmbedded
HMIAdvanced
A Display
B Alphanumeric keypadsCorrection/cursor keys
1 Machine area key
2 Recall
3 Soft bar (horizontal)
4 ETC key (menu extension)
5 Area changeover key
6 Soft bar (vertical)
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-11SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.2 Key assignments slimline operator panel OP 010C
HMIEmbedded
HMIAdvanced
A Display
B Alphanumeric keypadsCorrection/cursor keys
2 Machine area key
2 Recall
3 Soft bar (horizontal)
4 ETC key (menu extension)
5 Area changeover key
6 Soft bar (vertical)
1. Operator Control 02.01
1-12 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.3 Key assignments slimline operator panel OP 010S
HMIEmbedded
HMIAdvanced
A Display
1 Machine area key
2 Recall
3 Soft bar (horizontal)
4 ETC key (menu extension)
5 Area changeover key
6 Soft bar (vertical)
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-13SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.4 Key assignments slimline operator panel OP 012
HMIEmbedded
HMIAdvanced
A Display
B Alpahnumeric keypadsCorrection/cursor keys
C Mouse and mouse keys
1 Machine area key
2 Recall
3 Soft bar (horizontal)
4 ETC key (menu extension)
5 Area changeover key
6 Soft bar (vertical)
1. Operator Control 02.01
1-14 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.5 Key assignments slimline operator panel OP 015
HMIEmbedded
HMIAdvanced
A Display
1 Machine area key
2 Recall
3 Soft bar (horizontal)
4 ETC key (menu extension)
5 Area changeover key
6 Soft bar (vertical)
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-15SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.6 Key assignments operator panel
HMIEmbedded
HMIAdvanced
Meaning of the key symbols:
Operating area "Machine"
Return jump
Softkey expansion
Area changeover
Acknowldgement alarm
Switch over channel
Information
Select window
Move cursor
Page up
Delete character
Blank
Selection key
Edit/Undo
Shift
End of line
1. Operator Control 02.01
1-16 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.6 Key assignments operator panel
HMIEmbedded
HMIAdvanced
Page up
Input (accept)
Overview alarms
Customers
available soon
Program
available soonTool offset
available soon
Program management
For keys with double assignment:
*Switchover with "Shift" key
Ctrl key
Key combinations:
+
Jump to program start
+ Jump to program end
+ Q +
Start PCU reset
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-17SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.7 Key assignments external machine control panel
HMIEmbedded
HMIAdvanced
Machine control panel for turning machines
Machine control panel for milling machines
1 4 2 3 5 6 7 8
1 4 2 3 5 6 7 8
1 Emergency stop pushbutton
2 Mode and machine functions
Jog
Jog
MDAMDA
AutoAutomatic
Teach In
Teach In
1. Operator Control 02.01
1-18 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.7 Key assignments external machine control panel
HMIEmbedded
HMIAdvanced
Repos
Repos
Ref PointRef
3 Incremental travel
4 Program control
Reset
Reset
Single BlockSingle block
Cycle StartNC Stop
Cycle Stop
NC Start
5 Axis keys for turning machines
+X...
Z Axis keys (with direction)
Rapid
Rapid traverse override
WCS MCS
MCS/WCS
Axis keys for milling machines
X ... 9th Axis
Axis keys
+ ...
Direction keys
Rapid
Rapid traverse override
WCS MCS
MCS/WCS
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-19SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.7 Key assignments external machine control panel
HMIEmbedded
HMIAdvanced
6 Spindle control
Spindle override
Spindle Stop
Spindle stop
Spindle Start
Spindle start
7 Feed control
Feed/rapid traverse override
Feed Stop
Feed stop
Feed Start
Feed start
8 Keyswitch
9 Incremental keys
VARVariable incrementaldimensions
1
10
100
1000
10000
Preset incrementaldimensions
1. Operator Control 02.01
1-20 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.8 Graphical user interface
HMIEmbedded
HMIAdvanced
M0
M0
M0
H0.000000H0.000000
H0.000000
M0
M0
+ X 900.000 mm 0.000
- Y -156.000 mm 0.000
+ Z 230.000 mm 0.000
Auto
MDA
JOG
REPOS
REF
.
.
i
Machine Jog Channel resetProgram aborted 3
1
2
4
5
6
MCS Position Repos offset
11
13
11
Machine
16
Parameter Program
14
Services Diagnosis
G0 G91
Preselected tool: 11ç
Tool
ç
11
Feedrate mm/min
Actual 3000.00 0.0%Set 3000.00
1115
Auxiliary functions
78
9
12>
1017
1 Operating area
2 Channel status
3 Program status
4 Channel and mode group
5 Alarm and message line
02.01 1. Operator Control
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1.8 Graphical user interface
HMIEmbedded
HMIAdvanced
6 Mode
7 Program name
8 Channel operational messages
9 Channel status display
10 Information relating to the menu bar
11 Work windows and NC displays
12 Dialog line with notes for operator
13 Focus
14 Horizontal softkey bar
15 Vertical softkey bar
16 Recall
17 etc.
1. Operator Control 02.01
1-22 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.9 Operating areas
HMIEmbedded
HMIAdvanced
The standard functions in the control are organized into thefollowing operating areas:
Operating areas
MACHINE
PROGRAM
SERVICES
DIAGNOSIS
START-UP
PARAMETERS
Executionof part program/manual control
Developmentand adaptationof part programs
Reading in/outprograms and data
Alarm displays,service displays
Adaptation of NCdata to machine,system settings
Editingdata for programs/tool management
When you press the "Areachangeover" key, theoperating areas in the mainmenu appear in thehorizontal softkey bar. Youcan use this key to switchfrom any menu to the mainmenu.
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-23SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.10 Operating principle
HMIEmbedded
HMIAdvanced
With HMI Embedded and HMI Advanced a range of keyand softkey assignments is available with identicalfunctions in all operating areas and menus (operatingprinciple).
Area changeover:
Switch back from anymenu to the main menu ofyour control.
Softkeys:
Horizontal softkeys:These keys subdivide eachoperating area into furthermenu levels. Each horizontalmenu item has a verticalmenu bar/softkeyassignment.
Vertical softkeys:Assigned with functions forthe currently selectedhorizontal softkeys.
1. Operator Control 02.01
1-24 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.10 Operating principle
HMIEmbedded
HMIAdvanced
Navigation in the menu window:
Change menu windows:Change the focus to theselected menu window.
Scroll in the menuwindow:Scroll one screen pagedown or up.
Position cursor in themenu window:Position the cursor at thedesired point in the menuwindow.
02.01 1. Operator Control
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1.10 Operating principle
HMIEmbedded
HMIAdvanced
Navigation in the directory tree:
Select directory/file:Position the cursor on thedesired directory/file.
Open/close directory:Open or close the selecteddirectory.
Close directory:Close selected diectory.
Open file:Open the desired file, e.g. ifyou want to edit the file in theASCII editor (in this case theeditor is openedautomatically).
Select file (HMI Advanced):Select the desired file.
Select several files (HMIAdvanced):Hold down the "Shift" and"Cursor Down" keys.
Select start of block.
or
Neighboring files are selectedwhen you hold down the"Cursor Up" or "Cursor Down"keys.
1. Operator Control 02.01
1-26 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.10 Operating principle
HMIEmbedded
HMIAdvanced
Deselect selected files.
Cancel all selections.
Edit inputs/values:
If you want to editinputs/values, thecorresponding key is alwaysdisplayed automatically onthe right of the input field.The following input fields areavailable:
1. Option fields (radiobuttons or check boxes):Activate or deactivate theoption field.
2. Input fields:Switch to input mode.
Enter the value or word (e.g.file name, type, etc.) on thenumeric keypad.
You automatically switch toinput mode if you firstposition the cursor on theinput field.
Always confirm your inputwith the "Input" key. Thevalue is accepted.
02.01 1. Operator Control
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1.10 Operating principle
HMIEmbedded
HMIAdvanced
You can use the "Toggle" keyto select one of severaldefault values.
3. Selection list (HMIAdvanced):Display the preselection ofpossible values.
Open selection list
Position the cursor on thedesired values.
Always confirm your inputwith the "Input" key. Thevalue is accepted.
Switch to the next value inthe selection list withoutdisplaying the entire list.
1. Operator Control 02.01
1-28 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.10 Operating principle
HMIEmbedded
HMIAdvanced
Confirm/cancel input:
OKConfirm input:Save the inputs and exit thecurrent menu (youautomatically return to thecalling menu).
CancelCancel input:Reject the inputs and quit thecurrent menu (youautomatically return to thecalling menu).
Reject the inputs and quit thecurrent menu (youautomatically move up onelevel).
Clear the current input butremain in the current menu.
02.01 1. Operator Control
Siemens AG 2001. All rights reserved 1-29SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
1.10 Operating principle
HMIEmbedded
HMIAdvanced
Operation with the mouse:
If you have installed amouse, operation isfacilitated as follows:
1 "click" 1 click means:• Activate the menu window.• Position the cursor on the
desired input field.• Select directory.• Activate softkey.• Activate/deactivate radio
button/check box.• Activate input field.• Open selection list.
2 "clicks" 2 clicks mean:• Accept value/input.• Open directory.
1. Operator Control 02.01
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Siemens AG 2001. All rights reserved 2-31SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2. Set-up
2.1 Approach reference point 2-32
2.2 Enter tool offsets 2-33
2.3 Calculate tool offsets 2-34
2.4 Enter/alter zero offset 2-35
2.5 Scratching method/determine zero offset 2-37
2.6 Program the setting data 2-38
2. Set-up 02.01
2-32 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.1 Approach reference point
HMIEmbedded
HMIAdvanced
Caution:Position the axes if they are not already located at a safeposition.Always follow the axis movements directly on the machine.Ignore the actual value display as long as the axes are notreferenced (the software limit switches are not effective).
MachineSelect "Machine"operating area.
Jog or
MDAChoose "Jog" or "MDA".
Ref Point
Select "Ref" machinefunction.
+X ...
ZTurning machine:Traverse axes.
X ... 9th Axis
Milling machine:Select axes and
+ ...
traverse axes.
Feed Stop
Stop axis before referencepoint is reached.
02.01 2. Set-up
Siemens AG 2001. All rights reserved 2-33SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.2 Enter tool offsets
HMIEmbedded
HMIAdvanced
ParameterSelect "Parameter"operating area.
Tooloffset
Select "Tool offset" menu.
Choose the desiredfunction:
T no.+
T no.-
Select tool (T no.).
D no.+
D no.-
Select tool edge (D no.).
DeleteDelete tool/tool edge
Go toFind tool
Overview...List existing tools.
New...Create new tool/tool edge.
Enter the new values.
2. Set-up 02.01
2-34 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.3 Calculate tool offsets
HMIEmbedded
HMIAdvanced
ParameterSelect "Parameter"operating area.
Tooloffset
Select "Tool offset" menu.
Position cursor on desiredtool parameter.
Determinecompensa.
Select axis and enterreference value.
CalculateThe current position and thereference value of theselected tool parameter arecalculated automatically.
02.01 2. Set-up
Siemens AG 2001. All rights reserved 2-35SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.4 Enter/alter zero offset
HMIEmbedded
HMIAdvanced
ParameterSelect "Parameter"operating area.
Zerooffset
Select "Overview of settablezero offsets" menu.
Axes +
Axes –
Select zero offset:Changes to the defined zerooffsets of the next or previousaxis.
Offsets
Rotation,scal., mirr.
Change display mode of thecurrently displayed zerooffset. The display showseither the absolute offsets orthe proportional values ofrotation, scaling or mirroring.
Enter/change zero offset:
Basic ZOsDisplay all the defined basiczero offsets.
Sett. ZOsDisplay all the definedsettable zero offsets.
2. Set-up 02.01
2-36 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.5 Enter/alter zero offset
HMIEmbedded
HMIAdvanced
Position the cursor on thedesired field and enter/alterthe value.
Please note:Changes in the zero offset are updated at entry.
02.01 2. Set-up
Siemens AG 2001. All rights reserved 2-37SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.5 Scratching method/determine zero offset
HMIEmbedded
HMIAdvanced
MachineSelect "Machine" operatingarea.
Jog
Select "Jog" mode.
ScratchingActive level, active zero offsetand active tool are selected.
Select axis which shall betraversed, with the cursor.
X +Traverse axis to theworkpiece, enter desired setposition and confirm with"Input". The offset iscalculated.
OKWith "OK" all the values areentered into the selected zerooffset.
Please note:The calculation of the offset always refers to the currentworkpiece coordinate system (WCS).
In order to take account ofthe tool geometry, positionthe cursor in the column"Geometry + wear" on theaxis which shall be traversedand select with "Toggle" key,how the tool offset shall becalculated.
2. Set-up 02.01
2-38 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.6 Program the setting data
HMIEmbedded
HMIAdvanced
ParameterSelect "Parameter"operating area.
Settingdata
Select the "Setting data"menu.
Define operating statesusing setting data:
Work arealimit.
• Change working arealimitation.
Jogdata
• Change jog data.
Spindledata
• Change spindle data.
FeedrateDRY
• Change dry run feedrate forDRY test mode.
Startingangle
• Change starting angle forthread cutting.
Misc.• Display miscellaneous
setting data.
Protectionzones
• Choose level for protectionzone.
02.01 2. Set-up
Siemens AG 2001. All rights reserved 2-39SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
2.6 Program the setting data
HMIEmbedded
HMIAdvanced
Position the cursor on thedesired field and change thevalue, or
select a new value using the"Toggle" key.
2. Set-up 02.01
2-40 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
Siemens AG 2001. All rights reserved 3-41SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3. Manually Controlled Operation
3.1 Jog/Jog Inc mode 3-42
3.2 MDA mode 3-44
3.3 Teach In mode 3-45
3. Manually Controlled Operation 02.01
3-42 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3.1 Jog/Jog Inc mode
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
JogSelect "Jog" mode.
"Reference point approach" is deactivated.
+X...
ZTurning machine:Traverse axes.
X ... 9th Axis
Milling machine:Select axis and
+ ...
traverse.
The traversing velocity is stored in the "setting data".
If necessary, use the overrideto set the velocity.
Rapid
If necessary, move axes withrapid traverse.
02.01 3. Manually Controlled Operation
Siemens AG 2001. All rights reserved 3-43SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3.1 Jog/Jog Inc mode
HMIEmbedded
HMIAdvanced
Select/enter incrementvalue for traversingposition ("Inc"):
1...
10000
Traverse axes in definedincrements, or
VARTraverse axis in selectedincrement value.
Inc
+ .bzw..
Enter desired increment.
3. Manually Controlled Operation 02.01
3-44 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3.2 MDA mode
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
MDASelect "MDA" mode.
In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.
Enter NC block (one orseveral consecutive programblocks).
Confirm input.
Cycle Start
Execute NC block.
MDA-Prog.sichern
Save program in MDA buffer.
If no program name is entered, the program is automaticallystored in the MDA buffer with the name OSTORE.MPF (HMIEmbedded) or MDAX.MPF (HMI Advanced).
02.01 3. Manually Controlled Operation
Siemens AG 2001. All rights reserved 3-45SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3.3 Teach In mode
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
MDASelect "MDA" mode.
Teach In
Select "Teach In" submode.
In "Teach In" mode, it is only possible to insert blocks atpoints in the program which have not yet been executed.
1. Manual positioning:
+X...
Z
Turning machine:Traverse axes.
X ... 9th Axis
Milling machine:Select axis and
+ ...
traverse.
Cycle Start
Save position values
The axis name and the traversed path are displayed in the"Teach In program" window.
3. Manually Controlled Operation 02.01
3-46 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
3.3 Teach In mode
HMIEmbedded
HMIAdvanced
2. Manual input of coordinates:
• Enter coordinates oftraversing positions and
• enter additional functions(preparatory conditions,miscellaneous functions,etc.) in the "MDA program"window.
HMI Embedded
Deleteblock
Delete the current block.
Insertblock
Insert an empty line beforethe current block.
Saveblock
Save new axis positions andadditional functions.
Cycle Start
Executed the enteredprogram blocks and displaythem in the current blockwindow.
HMI AdvancedEnter and delete blocks viakeyboard.Positions are automaticallysaved at entry.
Siemens AG 2001. All rights reserved 4-47SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
4. Parts Programming
4.1 Select/enable workpiece/parts program 4-48
4.2 Open/edit parts program 4-49
4.3 Create new workpiece/parts program 4-51
4.4 Execute workpiece/parts program 4-52
4.5 Copy/paste, rename, delete, enable 4-53
4.6 Load/unload program (HMI Advanced) 4-55
4. Parts Programming 02.01
4-48 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
4.1 Select/enable workpiece/parts program
HMIEmbedded
HMIAdvanced
ProgramSelect "Program"operating area.
Select workpiece/parts program:
Work-pieces
Select the level:• Workpieces
Partsprograms
• Parts programs
Sub-routines
• Subroutines
Standardcycles
• Standard cycles(HMI Advanced)
Usercycles
• User cycles
Clip-board
• Clipboard
Position the cursor on thedesired file in the directorytree.
02.01 4. Parts Programming
Siemens AG 2001. All rights reserved 4-49SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
4.2 Open/edit parts program
HMIEmbedded
HMIAdvanced
ProgramSelect "Program"operating area.
Open parts program:
Position the cursor on thedesired file in the directorytree.
Open program in ASCIIeditor:
Press the "Input" key.
Call up free contourprogramming:
Support
Newcontour
Press softkeys "Support" and"New contour".
4. Parts Programming 02.01
4-50 Siemens AG 2001. All rights reservedSINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
4.2 Open/edit parts program
HMIEmbedded
HMIAdvanced
Edit parts program:
OverwriteToggle between insert andoverwrite mode.
Markblock
Mark the beginning of block.
Copyblock
Save the block in theclipboard.
Deleteblock
Delete block.
Insertblock
Paste the block from theclipboard.
Search/go to ...
Position on block no.,beginning of file, end of file orsearch string.
Search
Enter search string.
Substitute
Enter substitute.
Continuesearch
Next occurrence of searchstring.
Go to ...
Enter block no.
Savefile
Save parts program.
Closeeditor
Close text editor.
02.01 4. Parts Programming
Siemens AG 2001. All rights reserved 4-51SINUMERIK 840D/840Di/810D Short Guide Operation (BAK) – 02.01 Edition
4.3 Create new workpiece/parts program
HMIEmbedded
HMIAdvanced
ProgramSelect "Program"operating area.
Work-pieces
Partsprograms
Sub-routines
Select "Workpieces", "Partsprograms" or "Subroutines".
Open directory.
New ...Enter name of workpiece,main program or subroutineand
select "File type".
HMI Advanced:Select key• text editor• activate interactive
programming.
4. Parts Programming 02.01
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4.4 Execute workpiece/parts program
HMIEmbedded
HMIAdvanced
ProgramSelect "Program" operatingarea.
Work-pieces
Select workpiece:
Mark the desired workpiecewith the cursor in theworkpiece overview.
Selection
Select the workpiece.
Partsprograms
Select parts program:
Mark the desired workpiecewith the cursor in the partsprogram overview.
SelectionSelect the parts program.
Start the workpiece/partsprogram.
Clip-board
You can also run partsprograms directly from theclipboard.
02.01 4. Parts Programming
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4.5 Copy/paste, rename, delete, enable
HMIEmbedded
HMIAdvanced
ProgramSelect "Program"operating area.
Select the level and positionthe cursor on the desired filein the directory tree.
Manageprograms
HMI Advanced:Select "Manage programs".
Copy/paste program:
CopySelect the source file.
PasteSave the source file in thetarget directory.
If necessary, use the"Toggle" key to select the filetype.
Rename the program:
RenamePress the "Rename" softkeyand enter new name.
Use the "Toggle" key toselect the file type.
4. Parts Programming 02.01
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4.5 Copy/paste, rename, delete, enable
HMIEmbedded
HMIAdvanced
Delete program:
DeleteDelete the program from thedirectory.
Select several files via the"Select" key.
Change enable:
Changeenable
Set (x) or cancel ( ) enable.
02.01 4. Parts Programming
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4.6 Load/unload program (HMI Advanced)
HMIAdvanced
ProgramSelect "Program" operatingarea.
Position the cursor on thedesired file in the directorytree.
LoadLoad the program into the NCmemory.
UnloadSave the program to harddisk.
Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory.
4. Parts Programming 02.01
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5. Manage Data
5.1 Transfer data (HMI Embedded) 5-58
5.2 Transfer data (HMI Advanced) 5-61
5.3 Create new file/directory (HMI Advanced) 5-63
5.4 Load/unload program (HMI Advanced) 5-64
5.5 Copy/paste, delete (HMI Advanced) 5-65
5.6 Directory/file/archive properties (HMI Advanced) 5-66
5. Manage Data 02.01
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5.1 Transfer data (HMI Embedded)
HMIEmbedded
ServicesSelect "Services"operating area.
Read out data:
Data outSelect "Data out" menu.
Select interface:
RS-232-user
• RS-232 user
RS-232-printer
• RS-232 printer
RS-232-PG/PC
• RS-232-PG/PC
NC-Card• NC- Card
Position the cursor on thedesired file in the directorytree.
StartStart "Data out".
StopInterrupt "Data out".
02.01 5. Manage Data
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5.1 Transfer data (HMI Embedded)
HMIEmbedded
Read in data:
Data inSelect " Data in" menu.
Select interface:
RS-232user
• RS-232 user
RS-232-PG/PC
• RS-232-PG/PC
NC-Card• NC- Card
Position the cursor on thedesired file in the directorytree.
Reading in/out data in thecase of the NC card:After "Start", the window"Create archive" is displayed.Enter new name and confirmwith "OK". A new directory iscreated.
5. Manage Data 02.01
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5.1 Transfer data (HMI Embedded)
HMIEmbedded
StartOrganize data according tothe existing path:
Path/workpiece from archivefile
Store all files in the directory,irrespective of archived path:
Path/workpiece from archivefile
Store all files in the clipboard,irrespective of archived path:
Read into the clipboard
OKStart "Data in".
StopInterrupt "Data in".
02.01 5. Manage Data
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5.2 Transfer data (HMI Advanced)
HMIAdvanced
ServicesSelect "Services"operating area.
Read out data:
Data outSelect "Programs/data"menu.
Select data in the directorytree.
Select target area:
RS-232• RS-232 interface
PG• Programming device
Diskette...• Diskette drive
Archive...• "Archive" on hard disk
NC Card• NC Card
Start transfer:
StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop").
5. Manage Data 02.01
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5.2 Transfer data (HMI Advanced)
HMIAdvanced
Read in data:
Data inSelect "Programs/data"menu.
Select data in the directorytree.
Select source area:
RS-232• RS-232 interface
PG• Programming device
Diskette...• Diskette drive
Archive...• "Archive" on hard disk
NC Card• NC Card
Start transfer:
StartInitiate data transfer ondisk/archive (softkey labelchanges to "Stop").
The data transfer is initiated automatically. You caninterrupt data transfer at any time by pressing the softkeyagain.
02.01 5. Manage Data
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5.3 Create new file/directory (HMI Advanced)
HMIAdvanced
ServicesSelect "Services" operatingarea.
Managedata
Select "Manage data" menu.
New...Enter program name andselect type of program.
By selecting the "End"softkey, you can switchbetween the areas "Name"and "Type of file".
OKNew file/directory will becreated.
5. Manage Data 02.01
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5.4 Load/unload program (HMI Advanced)
HMIAdvanced
ServicesSelect "Services"operating area.
Managedata
Select "Manage data" menu.
Position the cursor on thedesired file in the directorytree.
LoadLoad the file from the harddisk into the NC memory.
UnloadUnload the file from the NCmemory to the hard disk.
02.01 5. Manage Data
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5.5 Copy/paste, delete (HMI Advanced)
HMIAdvanced
ServicesSelect "Services"operating area.
Managedata
Select "Manage data" menu.
Position the cursor on thesource file in the directorytree.
Copy/paste program:
CopySelect target directory.
Programsdata
Close target window.
PasteCopy source file to targetdirectory.
ClipboardCopy to or from clipboard.
DisketteCopy to or from diskette.
Delete program:
DeleteDelete selected file.
5. Manage Data 02.01
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5.6 Directory/file/archive properties (HMI Advanced)
HMIAdvanced
ServicesSelect "Services"operating area.
Managedata
Select "Manage data" menu.
Position the cursor on thedesired file in the directorytree.
PropertiesSelect "Properties" menu.
• Rename file• Convert file type• Change access rights for
file/directory• Display contents of all files
The access level can only be changed with the appropriateaccess rights.
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6. Automatic Mode
6.1 Select workpiece/program 6-68
6.2 Start/stop/cancel program 6-69
6.3 Repos − Reposition after interruption 6-70
6.4 Overstore 6-72
6.5 Display program level 6-73
6.6 Program correction 6-74
6.7 Execution via RS-232 (HMI Embedded) 6-75
6.8 Load/unload program from hard disk (HMI Advanced) 6-76
6.9 Execution from hard disk (HMI Advanced) 6-77
6. Automatic Mode 02.01
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6.1 Select workpiece/program
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
Programoverview
Select "Program overview"menu.
Work-pieces
Partsprograms
Sub-routines
Standardcycles
User cycles
Select desiredworkpiece/partsprogram/subroutine ordesired cycles with thecursor in the workpiece/parts program/subroutineoverview and the standardand user cycles.
Selection
Select workpiece/partprogram.
Changeenable
Set (x) or cancel ( ) enable.
02.01 6. Automatic Mode
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6.2 Start/stop/cancel program
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
Please check that:No alarms are active.The program is selected.The feed enable is active.The spindle enable is active.
Cycle Start
Start parts program.
Cycle Stop
Stop parts program.
Reset
Cancel parts program.
A parts program interrupted via "Cycle Stop" can becontinued with "Cycle Start".
A parts program interrupted via "Reset" can be processedfrom the beginning if you press "Cycle Start".
6. Automatic Mode 02.01
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6.3 Repos −−−− Reposition after interruption
HMIEmbedded
HMIAdvanced
After a program interrupt ("Cycle-Stop") you can move thetool away from the contour in the manual mode. The controlsaves the coordinates of the interruption point. Thetraversed path differences of the axes are displayed.
MachineSelect "Machine"operating area.
JogSelect "Jog" mode.
Repos
Reposition after programinterruption.
Turning machine:
+X...
ZTraverse axes up to the pointof interruption.
Milling machine:
X ... 9th Axis
Select axis and
+ ...
traverse axes up to theinterruption point.
Caution:Travel beyond the interruption point is inhibited. The feedoverride switches are active.
02.01 6. Automatic Mode
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6.3 Repos −−−− Reposition after interruption
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
Cycle Start
Continue machining.
6. Automatic Mode 02.01
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6.4 Overstore
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
Overstore with singleblock:
Single Block
The program automaticallystops at the next blockboundary.
Overstore without singleblock:
Cycle Stop
Stop parts program.
OverstoreEnter the values andfunctions to be executed.
Cycle Start
Run the entered block.
02.01 6. Automatic Mode
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6.5 Display program level
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
Programlevel
Display block numbers formain programs andsubroutines with therespective pass counts (P).
Currentblock
Display the blocks of thecurrent program.
Pressing the "Program level" softkey automatically changesthe level to and from "current block".
6. Automatic Mode 02.01
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6.6 Program correction
HMIEmbedded
HMIAdvanced
MachineSelect "Machine"operating area.
AUTOSelect "Automatic" mode.
The control has detected a system error in the partprogram. Execution of the part program is automaticallyinterrupted.
Correctprogram
Correct the program blockwith the error.
Continue machining.
02.01 6. Automatic Mode
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6.7 Execution via RS-232 (HMI Embedded)
HMIEmbedded
MachineSelect "Machine"operating area.
Programoverview
Select "Program overview"menu.
Executionfrom extern.
Select "Execution fromexternal source" menu.
Position the cursor on thedesired file in the directorytree.
Cycle Start
Start execution via RS-232.
Executed blocks appear inthe current block window.
Alternatively, it is possible to start execution in the"Services" operating area.You can change the transfer parameters in the "Services"operating area. The transfer is recorded in the error log.
6. Automatic Mode 02.01
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6.8 Load/unload program from hard disk (HMI Advanced)
HMIAdvanced
MachineSelect "Machine"operating area.
Programoverview
Select "Program overview "menu.
Position the cursor on thedesired file in the directorytree.
LoadLoad the program into the NCmemory.
UnloadSave the program on thehard disk.
Please note:When you activate "Load", the program is automaticallydeleted from the hard disk. When you activate "Unload", theprogram is automatically cleared from the NC memory.
02.01 6. Automatic Mode
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6.9 Execution from hard disk (HMI Advanced)
HMIAdvanced
MachineSelect "Machine"operating area.
Programoverview
Select "Program overview"menu.
Position the cursor on thedesired file in the directorytree.
Cycle Start
Press the "Cycle Start" key.
Executionfr. hard disk
Start/cancel read-in andexecution.
The program remains stored with "Execution from harddisk".
6. Automatic Mode 02.01
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7. Alarms and Messages
7.1 Alarms/messages 7-80
7. Alarms and Messages 02.01
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7.1 Alarms/messages
HMIEmbedded
HMIAdvanced
DiagnosisSelect "Diagnosis"operating area.
Display alarms:
AlarmsDisplay alarms with "alarmnumber", "date","explanation" and "cancelcriterion".
Delete alarm:
Switch the control off and onagain.
Press "Reset".
Press "Acknowledge alarm".
Cycle Start
Alarm is canceled with"Cycle-start".
Alarm is canceled with"Recall".
02.01 7. Alarms and Messages
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7.1 Alarms/messages
HMIEmbedded
HMIAdvanced
Display messages:
MessagesDisplay PLC error messagesand PLC operationalmessages.
Caution:PLC error messages must always be acknowledged.
Display alarm log:
Alarmlog
Display complete log ofalarms and messages whichhave occurred.
Displaynew
Update alarm log.
HMI Advanced
AcknowledgeHMI alarm
Select and delete HMI alarm.
7. Alarms and Messages 02.01
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AnSIEMENS AG
Suggestions
Corrections
A&D MC BMSP.O. Box 3180
for Publication/Manual:
SINUMERIK 840D/840Di/810D
D-91050 ErlangenGermanyTel.: 0180/525-8008/5009 [Hotline]Fax: ++49(0)9131/98-2176email: motioncontrol.docu@erlf.siemens.de User Documentation
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