service manual - copy · pdf fileservice manual standard horizon pf-p310 paper folder read...
Post on 11-Feb-2018
288 Views
Preview:
TRANSCRIPT
SERVICE MANUAL Standard Horizon PF-P310 Paper Folder
Read this manual, and thoroughlyfamiliarize yourself with its contents
before operating or servicing thisequipment.
PF-P310/SM
I US503002-01010703/PFP310/01E/DV
FOREWORD
Paper Folder
Model PF-P310
Do not perform any maintenance until you read andunderstand the instructions in this manual.
If you have questions regarding maintenance or this publication,please contact our service division.
This manual is designed to help you to keep the machine in a good operatingcondition. Read, study and keep this manual in a safe and convenient place.
The machine design and specifications are subject tochange without notice.
II
Safety Instruction
1. Read and understand all safety instructions with a signal WARNING,and CAUTION. If safety instructions are ignored, personal injury willresult.
2. HORIZON INTERNATIONAL INC. cannot anticipate every possible situa-tion that might involve a potential hazard. The instruction in this manual aretherefore not all inclusive.
3. Be sure to unplug the power cord when replacing the parts or repairing themachine.
4. Take care with the rotating parts when the machine is operated with the coversbeing opened.
5. Use the original HORIZON spare parts when replacing the parts.
III
I Necessary Tool for Maintenance and Repair
Use the following tools for maintenance and repair.
1. Screw Driver No. 22. Screw Driver 6 to 7 mm3. Allen Wrenches 1.5, 2, 2.5, 3, 4, 5, and 6 mm4. Open-ended Wrench 5.5 x 7 mm 8 x 10 13 x 175. Box Wrench 5.5 mm6. Snap-ring Expander
II Signs and Abbreviations in This Manual
1. The following signs in this manualrepresent wire color.
Sign Color
C Brown
R Red
O Orange
Y Yellow
G Green
B Blue
V Violet
H Gray
W White
D Black
S Transparent
2. The following abbreviations in this manualrepresent electronic and electrical parts.
Abbreviation Meaning
CL Clutch
BK Brake
SW Switch
mSW Microswitch
M Motor
LED Light Emitted Diode
VR Potentiometer
RY Relay
IV
Contents
FOREWORD .......................................................................................................................... I
Safety Instruction ................................................................................................................... II
I Necessary Tool for Maintenance and Repair ................................................................... III
II Signs and Abbreviations in This Manual .......................................................................... III
1. Specifications ................................................................................................................... 1
2. Operation Overview ........................................................................................................ 2
3. Sheet Flow ........................................................................................................................ 3
4. How to Remove Cover .................................................................................................... 4
5. Troubleshooting ............................................................................................................... 5
6. How to Replace Count Sensor ........................................................................................ 11
7. Sensors and Electronic Parts Descriptions ................................................................... 12
8. Line Diagram ................................................................................................................... 13
9. How to Replace Control Board ...................................................................................... 14
(1)
1. Specifications
Model PF-P310
Type Desktop Type (Buckle built in)
Sheet Feed System Friction Roller
Sheet Size A3, A4
Sheet Width Maximum : 302 mm (11.9") Minimum : 65 mm (2.56")
Maximum Pile Height 21 mm (0.85")
Sheet Quality Normal Paper
Sheet Weight 50 to 105 gsm
Folding Speed 140 sheets / min. (A4, single fold)
Counter 4 digits
Fold Measure Indication Buckle stopper position lamp illuminates by pressing fold patternselect button.
Fold Pattern Single Fold, Short Fold, Parallel Fold, Letter Fold, Accordion Fold,Gate Fold, Cross Fold
Power 100 V 50/60 Hz
115 V 60 Hz
230 V 50 Hz
Power Consumption 65 W
Temperature & Humidity Temperature +5 ~ 45 ℃Humidity 15 ~ 80 %RH
Machine Dimension Tray Open : 771 x 485 x 316 mm (28" x 19.1" x 12.5")
Tray Close : 463 x 485 x 316 mm (18.3" x 19.1" x 12.5")
Machine Weight 29 kg (64 lb)
(During Operation)
(2)
2. Operation Overview
1. Turn on power switch.- When feed tray lever is raised, motor will be started. Feed roller will sometimes make 1turn.- When feed tray lever is lowered, motor will not be started.- Single fold lamp and B5 size lamp will illuminate.- Display will indicate 0.- Lamp on 1st buckle stopper position will illuminate at 128.5 (B5, single fold) position.
2. If feed tray lever is raised, lower feed tray lever.- Motor will be stopped.
3. Pile sheets on feed tray, adjust feed guide, and then select sheet fold pattern and sheet size.- When fold pattern select button other than single fold button is pressed, deflector will moveand selected sheet size lamp on 2nd buckle will illuminate.
4. Adjust stopper indicator (orange mark) on the position where lamp is illuminating with stop-per handle.
5. Press test feed button.- Clutch will be activated and feed roller will make 1 turn and a sheet is fed. Display willindicate 1.- If sheet is not piled on feed tray, feed roller will not turn and display will remain 0.
6. Press start/stop button.- Clutch will be activated and a sheet will be fed and then sheets will be transported continu-ously with some intervals (only accordion fold and short fold).- Display will show the number of sheets counted.
7. Sheet feeding stops.- Clutch will be off and feed roller stops when start/stop button is pressed.- Clutch will be off and feed roller stops and motor stops when feed tray lever is lowered.- Only feed roller stops when sheets run out on feed tray.
8. Turn off power switch.- When power is turned off and turn on again, the number of display is cleared and lamp on 1stbuckle stopper position will illuminate at 128.5 (B5, single fold) position. (The folding patternand sheet size input are not memorized.)
(3)
2nd Buckle
1st Buckle
Feed Roller
Stoppers
3rd Drive Roller
2nd Drive Roller
1st Drive Roller��
Transport Roller
Fold Roller
Fold Roller
Deflector
The Other Folding Patterns
Single Fold
3. Sheet Flow
1. Feed roller feeds sheet to transport roller.
2. Sheet is nipped between 1st drive roller andfold roller and then transported to 1stbuckle.
3. When sheet reaches to stopper in 1st buckle,sheet is buckled and the buckled part ofsheet is nipped between 2nd drive roller andfold roller.
4-1. In the case of single fold, deflector movesto the right and sheet is delivered to tray.
4-2. In the case of the other folding patterns,deflector moves to the left and sheet foldedbetween 2nd drive roller and fold roller istransported to 2nd buckle.
5. When sheet reaches to stopper in 2ndbuckle, sheet is buckled and the buckled partof sheet is nipped between 3rd drive rollerand fold roller.
6. Sheet is folded and delivered to tray.
Tray
Tray
(4)
ストッパの移動方向
ストッパの移動方向�
L
S
S
L
2 2 ストッパストッパ�
1 1 ストッパストッパ�
テスト�
スタート/ストップ�折形�
紙サイズ�B5
B4A4
A3二つ�四つ�片袖�
観音�内三つ�外三つ�
クリア�
排紙状態で�表わして、�あります。�部長い� 部
短い�
排紙状態で�表わして、�あります。�部長い� 部
短い�
2 ストッパ�
1 ストッパ�
外三つ折� L S外三つ折� L S
二つ折�
二つ折� L S
片袖折� S L
片袖折� L S
内三つ折� L S
内三つ折� S L
観音折� L S
観音折� S L
ストッパの微調整方法�
四つ折� S L
四つ折� L S
0
10
15
20
25
30
5
二つ折�
片袖折�
内三つ折�
観音折�
四つ折�
紙のセット��
*印刷面はウラ向きです。�
外三つ折�
ストッパの移動方向�
L
S
1 ストッパ�
2 ストッパ�1010
1515
2020
2525
3030
5
1010
1515
2020
5
PF-P310
PEPER FOLDER
Front Cover- Bind Screw M4 x 8 (2 pcs)
Front cover is installed with the top edge fittedwith operation panel. Remove front cover bypulling front cover diagonally downward.
Side Cover- Bind Screw M4 x 8 (4 pcs)
4. How to Remove Cover
Rear Cover- Bind Screw M4 x 8 (2 pcs)- Tapping Screw M4 x 10 (2 pcs)
Tool : Screwdriver
CAUTION
- Turn off main power and remove anycovers.
(5)
(Cause 1)Feed clutch solenoid is notpositioned properly.
(Cause 2)Sheet presence microswitch onthe top of feed tray is broken,sheet sensor microswitch is notpositioned properly, or connec-tor is not connected properly.
(Cause 3)Start/Stop button is broken.
Spring Shaft
Spring
M5 x 10 Screw
Feed Tray
�
Clutch Stopper
0.5~1 mm�(0.02"~0.04")
Clutch Lever
Solenoid ON
Actuator
Sheet Presence Microswitch
Feed Tray2~4mm (0.08"~0.16")
5. Troubleshooting
A. PF-P310 does not work with start button or test feed button.
(Remedy 1)Adjust feed clutch solenoid position so that the clearancebetween clutch lever and clutch stopper is 0.5 to 1 mm(0.02" to 0.04") while feed clutch solenoid is on.
NOTE- Fix feed clutch solenoid so that feed clutch solenoidwill not hit clutch lever.
(Remedy 2) - Check on microswitch position or replace microswitch
after removing feed tray. Remove feed tray by removingtwo M5 x 10 screws and spring from the both end ofspring shaft.
- Position microswitch so that actuator ON position whereclick sound is heard is 2 to 4 mm (0.008" to 0.16") abovefeed tray.
(Remedy 3)Replace switch or whole P.C. Board.
(6)
Support Plate
Deflector
Frame Hole
2nd Drive Roller
The clearance is 0.9~1.3mm �(0.03" to 0.06") and parallel.
Bush Plate
Smooth Movement
Fulcrum
Lubrication
5. Troubleshooting
B. Sheets is not folded correctly with single fold.
C. Folded sheets have wrinkles.
(Cause)1. Sheets are too thin. (Out of specification)2. Sheets are curled.3. Fold rollers are not positioned properly. (Remedy 1)4. Fold rollers are smeared with ink. (Remedy 2)5. Fold rollers are deformed by friction after long time use. (Remedy 3)6.Bush plates have some problems. (Remedy 4)
(Remedy 1)Install fold rollers in proper position.
(Remedy 2)Clean fold rollers with alcohol soaked cloth.
(Remedy 3)Replace fold rollers.
(Remedy 4)Check that bush plates are not deformed andthat they operate smoothly. After thatlubricate fulcrum of bush plate.
(Cause)Deflector is deformed or deflectordrive solenoid is not positionedproperly.
(Remedy)Adjust deflector so that the clearance between2nd drive roller and deflector is 0.9 to 1.3 mm(0.03" to 0.06") from drive side to operation sidewhile deflector drive solenoid is on. And alsoinstall deflector so that tip of deflector at the leftside touches frame hole while deflector drivesolenoid is off.
NOTE- Install both sides of support plates withouttwist of deflector. And adjust support plate sothat deflector drive solenoid will operate with-out hitting some parts.
(7)
5. Troubleshooting
D. Misfeed occurs. (Feed roller rotates.)
E. Double feed occurs.
(Cause)1. Sheet is too thin. (Out of specification)2. Feed roller or double feed stope pad isworn out. (Remedy 1)3. Sheets are curled.4. Sheets stick each other with ink. (Rem-edy 2)5. Sheets have static electricity. (Remedy 3)
(Cause)1. Sheet is too thick. (Out of specification)2. Feed rollers are worn out. (Remedy 1)3. Feed rollers get worse. (Remedy 1)4. Feed tray does not operate correctly be-cause spring is loosen. (Remedy 2)5. Sheet is caught between feed guides tootight. (Remedy 3)6. Feed tray pressure is weak. (Remedy 2)
(Remedy 1)Replace feed rollers.
(Remedy 2)Check on feed tray movement or replacespring in feeding section.
(Remedy 3)Adjust feed guides.
(Remedy 1)Clean double feed stop pad or replace itwith new one.
(Remedy 2)Fan sheets well.
(Remedy 3)Fan sheets well a few minutes later.
(8)
Fold Roller Springs
1 ストッパ�
2 ストッパ�
1010
1515
5 1010
1515
5
PF-P310
PEPER FOLDER
クリア�
Feed Guide Adjust Lever
Parallel
Red Mark
Feed Guide
Right-angled
Front Guide
5. Troubleshooting
F. Folding result is not good.
(Cause) 1. Sheet is too thin. (Out of specification) 2. Sheet is not cut square. 3. Sheet is curled. 4. Feed guides are set improperly. (Remedy 1) 5. Fold roller spring is loosen. (Remedy 2) 6. Stopper in buckle is set improperly. (Remedy 3) 7. Fold rollers are dirty with ink. (Remedy 4) 8. Sheets are jammed in buckle. (Remedy 5) 9. Support rollers are set improperly. (Remedy 6)10. Feed roller or double feed stope pad is worn out. (Remedy 7)11. Fold roller is worn out. (Remedy 8)
(Remedy 1) - Adjust feed guides so that feed guides are
right-angled with front guide and feedguides are parallel each other.
- Red mark tells the standard position of feedguide adjust lever.
(Remedy 2)Replace fold roller spring.
(Continued on the next page)
(9)
1st Stopper Adjust �Timing Pulley
2nd Stopper Adjust �Timing Pulley
テスト� スタート/ストップ�
折形�
紙サイズ�
B5
B4
A4
A3
クリア�
枚数�
1st Stopper
1st Stopper Indicator Fix Screw
Sheet
The leading edge of sheet is �parallel to buckle stopper.
5. Troubleshooting
(Remedy 3)1. Turn power off and unplug power cord.
2. Remove all covers (front cover, rear coverand side covers).
3. Remove feed tray (support tray) and move1st stopper to L direction until it appearsunder feed tray. Move 2nd stopper to theposition where 2nd stopper can be seenfrom feed guide holes.
4. Feed exactly square A3 size sheet to buckleby turning feed roller by hand. Make surethat sheet is not skewed.
5. Check that the leading edge of sheet isparallel to buckle stopper.
6. If buckle stopper is not parallel with sheetedge, loosen two timing pulley screws andadjust stopper angle so that it will be paral-lel to sheet.
(Remedy 4)Clean fold rollers with alcohol soakedcloth.
(Remedy 5)Remove all jammed sheets in buckles.
(Remedy 6)Readjust support roller position.
(Remedy 7)Replace feed roller or double feed stop pad.
(Remedy 8)Replace fold rollers.
(10)
5. Troubleshooting
G. Counter does not count sheets.
(Cause)1. Count sensor is dirty.2. Sheet size is irregular size or
fold pattern is not regularpattern.
3. Sheet is jammed in sensorsection or buckle.
(Remedy)1. Clean sensor. (Refer to page 11.) If counter does not
works correctly in spite of cleaning, check on wiring,replace sensor or replace control P.C. B..
NOTE- To check count sensor, measure voltage between Pin 3and Pin 4 in CON 4 on P.C.B..
Sheet Presence : 3 to 5 VNo Sheet : 0 to 0.5 V
2. Select short fold or accordion fold with select button toprovide interval between each sheet.
3. Remove jammed sheets.
(11)
ストッパの移動方向
ストッパの移動方向�
L
S
1 1 ストッパストッパ�
2 2 ストッパストッパ�
1010
1515
2020
2525
3030
5
1010
1515
2020
5
PF-P310
PEPER FOLDERPEPER FOLDER
Slide Guides
B3-16Wscrew (4 pcs)
Bracket
B4-12W screw (6 pcs)
B4-8W screw (4 pcs)
B4-8W screw (4 pcs)
B4-8W screw (2 pcs)
Buckle Stopper Shaft
Count Sensor�Upper : Projector�Lower : Receiver
Indication Sign Panel
Spring Shaft
Spring
M5×10W screw
Stay
Feed Tray
B4-8W screw
�
6. How to Replace Count Sensor (-S/N 061899)
1. Remove feed base. (B4-8W screw : 4 pcs)
2. Remove stay. (B4-8W screw : 4 pcs)
3. Remove slide guided.(B3-16W screw : 6 pcs)
4. Remove buckle fix screws.(B4-12W screw : 6 pcs)
5. Remove indication sign panel. (B4-8W screw : 4 pcs)
6. Remove bracket. (B4-8W screw : 6 pcs)
7. Remove buckle stopper shaft. (B4-8W screw : 2 pcs)
8. Pull out buckle. Replace sensor board.
(12)
ストッパの移動方向
ストッパの移動方向�
L
S
S
L
2 2 ストッパストッパ�
1 1 ストッパストッパ�
ストッパの移
動方向
ストッパの移
動方向�
L
S
1 1 ストッパストッパ�
2 2 ストッパストッパ�
1010
1515
2020
2525
3030
5 1010
1515
2020
5
PF-P310PF-P310
PEPER FOLDERPEPER FOLDER
排紙状態で
排紙状態で�
表わして、
表わして、�
あります。
あります。�
部長い
部長い�
部短い
部短い�
排紙状態で
排紙状態で�
表わして、
表わして、�
あります。
あります。�
部長い
部長い�
部短い
部短い�
2 2 ストッパ
ストッパ�
1 1 ストッパ
ストッパ�
外三つ折
外三つ折�
L S外三つ折
外三つ折�
L S
二つ折
二つ折�
二つ折
二つ折�
L S
片袖折
片袖折�
S L片袖折
片袖折�
L S
内三つ折
内三つ折�
L S内三つ折
内三つ折�
S L
観音折
観音折�
L S観音折
観音折�
S Lストッパの微調整方法
ストッパの微調整方法�
四つ折
四つ折�
S L四つ折
四つ折�
L S
0
1010
1515
2020
2525
3030
5
二つ折
二つ折�
片袖折
片袖折�
内三つ折
内三つ折�
観音折
観音折�
四つ折
四つ折�
紙のセット
紙のセット�
�
*印刷面はウラ向きです。
*印刷面はウラ向きです。�
外三つ折
外三つ折�
テスト�
スタート/スト
ップ�
折形�紙サイ
ズ�
B5B4A4A3
クリア�
テスト�
スタート/ストップ�折形�
紙サイズ�B5
B4A4
A3
クリア�
ストッパの移動方向
ストッパの移動方向�
L
S
S
L
2 2 ストッパストッパ�
1 1 ストッパストッパ�
ストッパの移動方向
ストッパの移動方向�
L
S
1 1 ストッパストッパ�
2 2 ストッパストッパ�
1010
1515
2020
2525
3030
5
1010
1515
2020
5
PF-P310PF-P310
PEPER FOLDERPEPER FOLDER
排紙状態で排紙状態で�表わして、
表わして、�あります。あります。�
部長い部長い� 部
短い部短い�
排紙状態で排紙状態で�表わして、
表わして、�あります。あります。�
部長い部長い� 部
短い部短い�
2 2 ストッパストッパ�
1 1 ストッパストッパ�
外三つ折外三つ折� L S
外三つ折外三つ折� L S
二つ折二つ折�
二つ折二つ折� L S
片袖折片袖折� S L
片袖折片袖折� L S
内三つ折内三つ折� L S
内三つ折内三つ折� S L
観音折観音折� L S
観音折観音折� S L
ストッパの微調整方法
ストッパの微調整方法�
四つ折四つ折� S L
四つ折四つ折� L S
0
1010
1515
2020
2525
3030
5
二つ折二つ折�
片袖折片袖折�
内三つ折内三つ折�
観音折観音折�
四つ折四つ折�
紙のセット紙のセット��
*印刷面はウラ向きです。
*印刷面はウラ向きです。�
外三つ折外三つ折�
No Sheet Microswitch
Control P.C.B. QPW 444
Indication P.C.B. QPW 449
Fuse 4A
Feed Tray Position Microswitch
Sheet Delivery Cover Microswitch
Count Sensor Receiver
Count Sensor Projector
7. Sensors and Electronic Parts Descriptions
(13)
Gat
e So
leno
id
Upp
er
Sens
or R
ecei
ver
Sens
or P
roje
ctor
Low
er
Shee
t Pre
senc
e m
SWSh
eet F
eed
Sole
noid
Dri
ve M
otor
Rel
ayM
otor
Cap
acito
r Ter
min
al B
oard
AC
Inp
ut
Pow
er S
uppl
y
Pow
er S
witc
hFu
se H
olde
r
4A
Con
trol
P.C
.B. Q
PW 4
44
Feed
Tra
y Po
sitio
n m
SW
Indi
catio
n P.
C.B
. QPW
449
Sheet Delivery Cover mSW
Gat
e So
leno
id
1-48
0319
-0
1-48
0318
-0C
OM
NO
NO
CO
M
AR
6622
NSK
G11
5
ML
-176
5-4P
LC
A30
S-24
JW-L
21R
KK
F-65
AB
CO
N2
CO
N5
CO
N3
CO
N4
CON1
COM NO
1-48
0319
-0
1-48
0318
-0
Y
GD
1-48
0319
-0
1-48
0318
-0
CO
N1
CO
N2
CO
M
NC
Jum
per
Pin
8. Line Diagram
(14)
9. How to Replace Control Board
QPW-444G or formerMachine before S/N 061899 : QPW-444G can be used.Machine after S/N 062001 : QPW-444G can not be used.(The count sensor does not operate)
QPW-444H or afterMachine before S/N 061899 : Use the machine without the jumper pin on QPW-444HMachine after S/N 062001 : Use the machine with the jumper pin on QPW-444H (when the
control board is shipped from manufacturer, the jumper pin isattached to the board.)
CON2CON5CON3CON4CO
N1
Jumper Pin
Standard Business Systems10 Connector Road, Andover, MA 01810
(978) 470-1920 (978) 470-2771PF-P310/SMRevised 11/2002
top related