serialization: the differing worlds of retail and life sciences
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SerializationThe Differing Worlds of Retail and Life SciencesSession Code: IF219From MD LogisticsJon Francis, Director of ITJim Hepp, Director of Strategic Development and PlanningFrom AccelogixSeth Patin, President
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Presentation Agenda
Introductions Retail vs. Life Sciences Retail Solutions Life Sciences Solutions Lessons Learned Q&A
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About MD Logistics
>Founded in 1996>Vertical Markets- Life Sciences- Pharmaceuticals- Retail- Consumer Goods- Transportation
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>Global 3PL- Contract Warehousing- Inventory Management- Fulfillment- Distribution- Packaging- Transportation- Global Freight Forwarding
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About Accelogix
>Multiple Industry Verticals including: - 3PL- Retail- Pharmaceutical- Cosmetics and Beauty Products- Apparel
>Founded in 2012 >JDA Authorized Reseller- WMS implementation - LMS implementation - TMS implementation
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Driving Forces
Retail Life Sciences
Shipment Verification (Product, Shipper)
Brand / Price Protection
Warranty Verification
Outbound Capture – Verify only what is shipped
Data Integration triggered at time of shipment
Authenticity Verification (Product, Shipper, Manufacturer)
Fraud Prevention
Traceability
Patient Safety
Cradle to Grave Capture – Verify at initial receipt, track through shipment
Data Integration triggered by product disposition – receipt, adjustment, shipments
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Retail
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Retail Challenges
Multiple Serial Number Formats Per Unit
No Universal Industry Standard
Capture Methods for LTL vs Parcel
Picking Process Efficiencies
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Retail Solutions
2D Scanning Client/Format Specific Barcode
parsing in WMS allows for automated recognition regardless of format or client
Serialized Hops WMS sets movement path
dynamically based on serialization requirements and automatically directs serialized product to dedicated serial capture station.
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Retail Solutions
System Validates Serial Capture has been completed across multiple masks
WMS is configured with serialization requirements for each client and system enforces the process for each client
Automated Billing Capture WMS billing module configured
for client specific processes to capture billing events related to serialized inventory processing
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Life Sciences
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Life Sciences Challenges
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>US Serialization Laws / Laws for Countries Outside US (China)
>Hierarchy Tracking / Reconfiguration within WMS (Pallet / Case / Inner / Each)
>Integration transactions (EPCIS, PML) for various disposition change events
>Cradle to Grave capture / validation with efficiency
>Data Volume (Integration File Size and Unit Level Inventory Record)
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Life Sciences Solutions
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>Specialized Integration Routines optimize large file load- Developed optimized processing
routine in WMS Integrator to process large files (>50MB per truck ASN, >100,000 serial numbers per truck ASN)
>Leveraged standard JDA WMS Inventory Model while optimizing performance for high data volume- Standard WMS screens provide full
visibility to serialized inventory- Serialization Optimized RF and GUI
screens allow fast validation and movement of extremely high volumes of serial numbers at once
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Life Sciences Solutions
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>Optimized ASN Receiving for Serialized Product- WMS Receiving Screen automatically
determines whether a receipt is for serialized inventory and drives user to serialized receiving screen optimized for high volume serial capture/validation
>Optimized Stock Transfer Screens for Serialized Product- WMS Inventory Movement Screens
optimized for high volume serial validation to maximize efficiency
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Life Sciences Solutions
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>Serialized Hop / Serialized Audit Capture on outbound- WMS RF Screen optimized for high
volume serial audit- WMS dynamically directs inventory
movement for processing
>Optimized Adjustment Screens to manage Serialization Disposition- WMS Adjustment Screen optimized to
enforce serial number capture/validation for inventory adjustments
- WMS Integration system synchronizes all serial number dispositions to the central history manager for recording
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Lessons Learned
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Lessons Learned
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Cannot do enough volume
testing
Invest time in designing exception processes
Get operational involvement and
buy-in for process changes early and
often
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Questions?Download the case study:http://www.accelogix.com/mdlogistics-case-study.pdf
Thank You!Please remember to complete the session survey in the FOCUS 2016 mobile app!
Session Code: IF219
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