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Ricoh Electronics, Inc. Sustainability Promotion OfficeTustin, California, USA
A Global Leader inEnvironmental Excellence
Zero Waste To Landfill
Facilities-Total Participation
Founded: 1936 Headquarter: Tokyo, Japan Capital: $1.3 B (3/05) Net Sales: $17 B (3/05) Ricoh Group companies: 347 (3/05) Employees: 75,100 (3/05) Main Products
Digital multifunctional copiers 、 Scanner 、 DVD+RW/+R 、 Printers 、 Digital cameras 、 Fax machines 、 Electronic devices 、 Digital printers 、 Printed circuit boards
Ricoh Company, Ltd. Profile
Ricoh Global Production Sites
Taiwan Ricoh(Taiwan)
SRF/SRO(China)
Dongguan Eleme(China)
REI(USA)RIF(France)RPL (UK)
RAI(China)
RI(China)
RCC(China) TRF(China)
RIM(Mixico
Zero Waste to Landfill activity are practiced at global production sites
Ricoh Electronics, Inc (REI)
REI - a subsidiary of Ricoh Company, Ltd. Approximately 1,500 employees All sites certified to ISO 9001 & ISO 14001
Ricoh Industrial de Mexico(1 facility)Toluca
Introduction
REI California(7 facilities)Tustin, Santa Ana, Irvine
REI Georgia(2 facilities)Lawrenceville
What Else Did We Gain ?
Reduced Cost
Reduced Environmental
Impact
Environmentally Conscientious Heart& Minds
0
20
40
60
80
100
1950 1960 1970 1980 1990 2000 2010 2020 2030 2040 2050
人口
(億
人)
〔 Source 〕 United Nations, Demographic Yearbook 1996, 1997, 1998, 1999 United Nations, Population and Vital Statistics Report 2002 United Nations, World Population Prospects, The 2000 Revision, Volume 1:Comprehensive Tables
Transition and prediction of world population
Developing countries
Developed countries
1.2 billion people
4.8 billion
7.8 billion
1.2 billion people
2000 6 billion people
2050 9 billion people
1950 2.5 billion people
0.8 billion people
1.7 billion people
Increase 3 billion people
Population
Background for why reducing environmental impact
Developedcountries
Developedcountries2000 2050
environmental im
pact Developingcountries
Exceeds by 40%
Developedcountries
Earth sustainable level
Developingcountries
Developedcountries
〔 Source 〕 (Foundation)The Institute of Applied Energy No.186 Monthly Society 2001 December Lecture materials "the present condition of the environmental problem and the expectation of the enterprise" (Ryouichi Yamamoto:Tokyo Univ. Center for Collaborative Research Professor
Predicted wish level
in 2050
Smart Way to Do Business
Harmonious Coexistence of Environment, Business and People
Sustainability
Environmental Benefit
Economic Benefit
Social Benefit
plus
Reduced Environmental Impact
Increased Economic Benefit
Transformation Process
Total Participation
Our Recipe For Success
1. Objectives
2. Leadership
3. Benchmarking
4. Organization
5. Project plan
6. Training & Promotion
7. Use of 5R Concept
8. Verification
9. Continuous
Improvement
Introduction
Objectives
Discontinue Sending Waste to Landfills by March 2001
100% Resource Recovery
Level 1
Industrial Waste
Level 2
Industrial Waste+
General Waste
Level 3
Industrial Waste+
General Waste+
Household Solid Waste
Recipe for Success 1: Objectives
Audit ItemRequirements
1Zero Waste to Landfill Policy
ZWTL Policy is established and communicated to all employees
2List of Environmental Aspects
Know your environmental aspects
3 List of Waste Streams All of facility's waste streams are identified(Monthly volume, $ value)
4 Utilization of 5R Principles
Plan (time schedule), Facilities have a plan to reduce, reuse, and recycle waste.
Action, 5R activities are evident.
Result or progress. Results are identified and shared with the members.
5Employee Awareness & Involvement
Every employee understands the purpose of ZWTL program and their role in ZWTL program
Employee involvement and participation are evident.
6 Waste Sorting Methods Waste is sorted, segregated and clearly marked.
7Resource Recycling (Recycling Suppliers)
Recycling suppliers are certified and documented
Have a system to recertify recycling suppliers
8 Records Waste volume/pounds are recorded
9 Monitoring Waste trends (volume/pounds) are captured
10
Internal Evaluation & Review System
Waste trends are reviewed and evaluated against the plan
Improvement actions are identified and planned as result of internal evaluation.
11
Continuous Improvement Activity
Action plans are being carried out and the progress and results are shared/posted
Basic Requirements of ZWTL Program
Top Management demonstrated their commitment to the project
REI President Sean Nakanishi
Leadership
Recipe for Success 2: Leadership
Business Groups
Zero Waste to Landfill Organization
REI President
Project Chairperson
Business Group Manager
REI Zero-Waste-to-Landfill Project Promotion Leader
Project Leader
All Employees
Recipe for Success 3: Organization
TechnologyTeam
PromotionTeam
Green Purchasing
Team
ImplementationTeam
Numazu Facility
Benchmarking with Ricoh Japan
Corporate Environmental
Policy
Project Committee Members
5R Resource Recovery Examples
Recipe for Success 4: Benchmarking
Employee Training
Reasons for Zero-Waste-to-Landfill
System Requirements for becoming Zero-Waste-to-Landfill facilities
Ricoh Japan’s example
What each of us can doto help reach our goal
Recipe for Success 6: Training & Promotion
Promotion Posters
Changing the world one at a time
We protect our Earth for our children of the world
Recipe for Success 6: Training & Promotion
3rd Place Winners 1st Place Winners 2nd Place Winners
Desiccant Decoration Contest
Employee Awareness and Involvement
Recipe for Success 6: Training & Promotion
Employee Awareness and Involvement
Kite Festival and Waste Sorting Training
Recipe for Success 6: Training & Promotion
5R Activities – The Core of ZWTL Program
LANDFILL
REFUSE• Avoid buying anything that
becomes waste
RETURN • Return packaging materialsto suppliers
REDUCE • Reduce waste at the source
REUSE • Re-use everything possible
RECYCLE• Recycle any remaining
waste streams
Total Waste ID • Know your waste
Recipe for Success 7: Use of 5R Concept
Partnership With Suppliers
Green Procurement
RETURN REUSE
RECYCLE
REFUSE REDUCE
Recipe for Success 7: Use of 5R Concept
5R – Refuse Activity
Before
Styrofoam glued to the corrugated liner
After
No glue used, but snaps on type
Results
1. No glue to buy and store
2. No drying time
1. Much easier to separate Styrofoam from liner
2. No more use of a knife to cut the glued joint
RECYCLE Optimized Packaging Style & Recycle waste
5R – Reduce Activity
REDUCE Improved Yields
The 5R Concept Applied to Production Yields:
Material Yield Improvement:Q Toner
Material Yield Improvement:NF Toner
858584
8282
80
82
84
86
88
90
99-I 99-II 00-I 00-II 01-I
8989
87
8383
80
82
84
86
88
90
99-I 99-II 00-I 00-II 01-I
Recipe for Success 7: Use of 5R Concept
5R – Reduce Activity
The 5R Concept Applied to Packaging Optimization:
REDUCE Reduce Unnecessary Packaging Material
Packaging cost
Packaging time
Freight cost
Reduction of:
Labor time for switching cans and cleaning leftover chemicals
Water usage
Packaging material cost
Reduction of:
6 individual cases wereput into a master carton…
Chemical came inmany small cans…
…now in drums =
…no moremaster carton =
Recipe for Success 7: Use of 5R Concept
5R – Reuse Activity
Reuse Parts to Reduce Cost andEnvironmental Impact
REUSE
The 5R Concept Applied to Anything Reusable:
Save the paper& paper core
Reuse the paper& the coreKraft paper
Paper core
Returned empty cartridges Recycled cartridgeReusable parts
Recipe for Success 7: Use of 5R Concept
Certified Recycling Suppliers
Zero Waste to Landfill Facilities Verification
Recovery Audit Facilities
Recycle ItemsSecondary RecyclerMethod Date Tustin Irvine Santa Ana GA
CCC PPD MPD TMG RSG GA
B ro k e r A&A Pallets 1. Wood Pallets Reuse 02/22/06 X X XA ddress 569 S. Van Buren stC ity Placentia,S tate/ Z ip CA, 92870C ontac t: Raul SorianoT itle : OwnerP hone #: 714-813-5279 cell: 714-809-6943F ax #:
E mail:
T ra nspo rte r A&A Pallets
P rima ry R e c yc le rAlpha Fry Reclamation1. Lead Recycle N/A XA ddress 16782 Von Karman Ave.2. Dirty Filter Recycle XC ity Irvine 3. Dirty Rags Recycle XS tate/ Z ip CA, 92606C ontac t: Mrs. Patricia MealeyT itle : ManagerP hone #: (949) 364-6741F ax #: (949) 364-6742E mail: pmealey@frytechnology.cookson.com WWW.frytechnology.com
T ra nspo rte r Same
P rima ry R e c yc le rAshland Distribution-CLFDAcrylic Lates glueRineco Fuel Blend N/A XA ddress Freeport Center Bldg 121. Berms, rags w ith oil 1. Pollution Control IndustriesFuels Blending XC ity Clearfield (Hazardous Waste)2. Rineco
S tate/ Z ip Ut, 84016 2. EDM Filters 1. Pollution Control IndustriesFuels Blending XC ontac t: (800) 637-7922 (Hazardous Waste)2. Rineco
T itle : 3. Clarif ier Sludge1. United Pumping ServiceRecycle XP hone #: (Hazardous Waste)2. Onyx Environmental
F ax #: 4. Used oil from Machine1. Evergreen Environmental ServicesFuels Blending XE mail: (Hazardous Waste)
T ra nspo rte r 5. Arsenic selenium Contamination debrisUS Filter Recovery Services, Inc.(Incineration) x
Primary Recycle / Broker / Transporter
Recipe for Success 7: Use of 5R Concept
5R Recycle – Waste Segregation
Waste sorting bins in the production floor Unknown waste container
Waste sorting bins in the office area Well-marked waste sorting bins
Recipe for Success 7: Use of 5R Concept
Resources Recovery Rate (%) Trend
Georgia Santa Ana Irvine 2 Tustin 1&2 RIM Irvine 1
100% Resource Recovery
0
100%
60
80
40
20
04/00 05/00 06/00 07/00 08/00 09/00 10/00 11/00 12/00 01/01 02/01 03/01
Audit ItemRequirements
1Zero Waste to Landfill Policy
ZWTL Policy is established and communicated to all employees
2List of Environmental Aspects
Know your environmental aspects
3 List of Waste Streams All of facility's waste streams are identified(Monthly volume, $ value)
4 Utilization of 5R Principles
Plan (time schedule), Facilities have a plan to reduce, reuse, and recycle waste.
Action, 5R activities are evident.
Result or progress. Results are identified and shared with the members.
5Employee Awareness & Involvement
Every employee understands the purpose of ZWTL program and their role in ZWTL program
Employee involvement and participation are evident.
6 Waste Sorting Methods Waste is sorted, segregated and clearly marked.
7Resource Recycling (Recycling Suppliers)
Recycling suppliers are certified and documented
Have a system to recertify recycling suppliers
8 Records Waste volume/pounds are recorded
9 Monitoring Waste trends (volume/pounds) are captured
10
Internal Evaluation & Review System
Waste trends are reviewed and evaluated against the plan
Improvement actions are identified and planned as result of internal evaluation.
11
Continuous Improvement Activity
Action plans are being carried out and the progress and results are shared/posted
Basic Requirements for ZWTL Program
Audit by Ricoh Japan, Japan- EPA Environmental Counselor
Verification
Data and Documentation
5R Processes Certificate of Recycling Methods
Employee Awarenessand Involvement
Waste Profile
Recipe for Success 8: Verification
RICOH wins the 2003 WEC GOLD MEDAL
Ricoh Group received the 2003 WEC Gold Medal for International Corporate Achievement in Sustainable
Development.
This award is presented annually to recognize and honor a corporation that demonstrates preeminent
leadership in sustainability and contributes to worldwide environmental quality.
Sustainability Development Program
Harmonious Coexistence of Environment, Business and People
Sustainability
Environmental Benefit
Economic Benefit
Social Benefit
plus
Reduced Environmental Impact
Increased Economic Benefit
Recipe for Success 8: Continuous Improvement
Dollar Savings for FY2005-1
$0
$500,000
$1,000,000
$1,500,000
$2,000,000
$2,500,000
$3,000,000
$3,500,000
Water Paper Waste Energy Time Other
Aspect Category
Do
llars
Saved
Aspect Savings Cumulative Savings
Sustainability Money and Aspect Savings
CO2 (tons) Water (gal) Paper (lbs) Waste (lbs)
1,532 5,435,388 187,040 1,085,564
Recipe for Success 8: Continuous Improvement
of best 5R practices
Earth Connection Tour
Internal Benchmark
Recipe for Success 8: Continuous Improvement
Earth Connection Tour
Comment Sharing
+ + : Opportunities for improvement
Recipe for Success 8: Continuous Improvement
+ : Impressive improvements
Mexico, Reforestation
… but what we planted in the children’s minds.”
“The best thing is not what we planted in the ground …
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