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Research Centre Rez
NDT Laboratory - SUSEN
Basic data of project SUSEN
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SUBSIDY BENEFICIARY:Centrum výzkumu Řež s.r.o.(Research Centre Rez) A member of the NRI Group
PARTNER:West Bohemia University
MAXIMUM SUBSIDY AMOUNT:CZK 2451 million
Target of project:
Construction of a research infrastructure focused on energy research with
emphasis on nuclear technologies + 21 defined research outputs till 2020
01/2012:
Start of
project
09/2015:
End of construction
12/2013 -12/2020:
R&D outputs and
proving sustainability
Rez site
1 new building,
5 reconstructed buildings
Usable area: about 8,450 m2
Plzeň site
3 new buildings
Usable area: about 3,860 m2
Project objectives and their relation
to the infrastructure
In addition to the general objectives of the project, 21 particular
research outputs and 52 research outcomes have to be
achieved within the period 2013 to 2020
To achieve these objectives, it is necessary to extend the
infrastructure of Research Centre Rez:Build new diagnostic centre and reconstruct or extend 5 buildings in Rez
Build new experimental hall and rent two more buildings in Plzen
Procure necessary experimental equipment and instruments
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Project structure
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Technological
Experimental Circuits
TEC
Nuclear
Fuel Cycle
NFC
Material Research
MAT
Structural
and System
Diagnostics
SSD
SUSEN
“Sustainable Energy”
Main goals:Lifetime prolonging of current generation of nuclear power plants, beyond 60 years
Supporting actions in development of materials and diagnostic systems for future
operation of new generations reactors (Gen IV, Fusion)
Main aims:Material studies of highly irradiated materials
R&D of diagnostic systems
Structural and system diagnostics
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Structural and system diagnostics
5
Structural and System
Diagnostic
SSD
Highly sensitive
analytical
instruments centre
NDT
laboratory
Severe accident
laboratory
Hot cells
laboratory
NDT Laboratory
Non-destructive testing of metallic materials
Non-destructive testing of concrete
Development of SW and Robotic manipulators for NDT
Research and fabrication of material discontinuities
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Covers a wide range of research and development in the field
of non-destructive testing on ferritic, austenitic and dissimilar
welded joints and components of complex configuration
Main ActivitiesVarious methods of testing (UT, PE, PA, laser profilometry, etc.)
Development of custom robotic manipulators
Development of experimental apparatus for measuring
Development of inspection methodologies
Development and fabrication of discontinuities
NDT Laboratory
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Non-destructive testing of metallic materials
NDT laboratory is equipped with cutting-edge ultrasonic testing
device and additional apparatus for testing metallic materials
by other methods. Ultrasonic equipment for detection and evaluation of defects
in metallic materials.
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Crack detection Simulation of ultrasonic examination
Manipulators
Previously projects - Manipulator „Sáva“
Universal NDT manipulator for complex piping systems testing
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Manipulator Sáva – previous project
Model of manipulator Sáva – previous project
Previously projects - Submarine „Milena“
New robotic remote control technology for diagnostic and
repair of submerged devicesDevelopment of underwater vehicle
Designed for tank diagnostics and underwater operations
Two modes of operation
Remotely operated vehicle (ROV) - navigated by operator
Autonomous underwater vehicle (AUV) – perform automated diagnostic procedures
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Design of manipulator Milena
- Previous project
Manipulator Richard
Small manipulator for ultrasonic testing
Suitable for testing in small spaces
Alternative to the manual scanning for hazardous environment
Developed under the project SUSEN
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3D profilometry
3D scanning of componentsScanning with T- Scan CS
UT simulations by CIVA software
Evaluation of ultrasonic data
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Concrete NDT
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Inspection of RPV cavity
Examination of biological shielding concrete condition
Access from ionization channels
Use of robotic manipulator
NPP long-time operation
Test specimens
RPV cavity from NPP Greifswald Unit 5
Concrete NDT
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Inspection of small concrete samples
Examination of concrete degradation mechanisms
VVER biological shielding concrete samples
NEWS (non-linear elastic wave spectroscopy)
Change of material properties with amplitude
Fourier analysis
Flaw Laboratory
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FlawLaboratory
Standard test blocs
production
Calibrationblocs
fabrication
Special test blocs
production forNE
Test blocsproduction
for new NDT methodology
Flawmethodologydevelopment
5 activities of Flaw Laboratory
Flaw Laboratory
Program since 2015
1. Standard specimen and specimen kits productionincl. flaws for UT, PT, MT, VT (SNT-TC-1A, EN ISO 9712)
(available ferritic, austenitic steel)
Material shapes: Pipe, Tube, Plate, Tee, Y, Lap, Nozzle, Node …
Type of flaw: LOF, FCC/3PBF, PISC, Low-cycle Fatique, EDM, etc.
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Flaw Laboratory
Program since 2015
2. Calibration blocks productionIIW type (International Institute of Welding),
Step Wedges
AWS blocks - DSC, DS, RC, DC, SC
PDI (Performance Demonstration Initiative) ASME blocks
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Flaw Laboratory
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3. Nuclear power programSpecimen production for different branches (ferritic + austenitic steel)
4. Specimen production for internal useSupport for new NDT methodology
Turbine Blades NDT inspection
Flaw Laboratory
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Fabrication of flaws by electroerosive machiningEDM sinker ALIC
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http://ndt.cvrez.cz
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